CONTAINER HAVING ENHANCED WALL INTEGRITY AND ALIGNMENT ELEMENT
20240294297 ยท 2024-09-05
Inventors
Cpc classification
B65D1/42
PERFORMING OPERATIONS; TRANSPORTING
B65D1/00
PERFORMING OPERATIONS; TRANSPORTING
B65D2303/00
PERFORMING OPERATIONS; TRANSPORTING
B65D1/26
PERFORMING OPERATIONS; TRANSPORTING
A45F3/20
HUMAN NECESSITIES
International classification
A45F3/20
HUMAN NECESSITIES
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
B65D1/00
PERFORMING OPERATIONS; TRANSPORTING
B65D1/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container having enhanced wall integrity is provided that includes a sidewall comprising at least one alignment structure formed therein or as a part thereof. The alignment structure is adapted for orienting the container with respect to a second container such that the containers become aligned or indexed such that they may be fully nested one within the other. The alignment structures can each include a protrusion that extends radially outwardly relative from the sidewall to form peaks along an external surface of the container and valleys along an inner surface of the container. Each alignment structure may further include an alignment ridge protruding from the peak of the alignment structure. Such alignment ridges may project outwardly from a remainder of the peak of the alignment structure at an angle, radius, or curvature that is different than that of the remainder of the peak.
Claims
1. A container comprising: an upwardly-extending generally frustoconical sidewall, the sidewall including a plurality of alignment structures circumferentially spaced around the sidewall and extending at least a portion of a height of the sidewall; an exterior surface of the sidewall, the exterior surface having a peak and a valley; and an interior surface of the sidewall, the interior surface radially and axially conforming to the exterior surface of the sidewall; wherein each alignment structure further includes an alignment ridge protruding from a peak of the alignment structure; wherein the container is capable of being fully nested within a second identical container; wherein the plurality of alignment structures form a plurality of intermittent valleys in the interior surface of the sidewall corresponding to a plurality of intermittent peaks on the exterior surface of the sidewall.
2. The container of claim 1, wherein each alignment ridge projects outwardly from a peak of the respective alignment structure and has a radius that is different from a radius of the remainder of the peak.
3. The container of claim 1, wherein each alignment ridge projects outwardly from a peak of the respective alignment structure at an angle that is different from an angle of the remainder of the peak.
4. The container of claim 3, wherein the generally parabolic lower end is configured to reduce the likelihood of binding as the container is nested within a second identical container.
5. The container of claim 1, wherein the intermittent valleys in the interior surface of the sidewall of the container are configured for receiving the intermittent peaks on the exterior surface of the sidewall of the second identical container when the container is nested within the second identical container.
6. The container of claim 1, wherein bottom ends of the alignment structures of the container rests on the stacking shoulder of the second identical container when the container is nested within the second identical container.
7. The container of claim 1, wherein the plurality of alignment structures are located below and are spaced apart from a lip of the container.
8. The container of claim 1, wherein a top end of each alignment structure is vertically aligned with a bottom end of such alignment structure.
9. The container of claim 1, wherein a top end of each alignment structure is circumferentially offset relative to a bottom end of such alignment structure.
10. A container comprising: a plurality of alignment structures, the plurality of alignment structures forming a generally frustoconical sidewall having an interior surface that conforms to an exterior surface; wherein each of the alignment structures extend radially outward relative to the sidewall in the direction of a longitudinal apex forming valleys along the longitudinal apex on the interior surface of the sidewall and peaks along the longitudinal apex on the exterior surface of the sidewall; wherein each alignment structure is circumferentially curved; and wherein the container is capable of being fully nested within a second identical container.
11. The container of claim 10, wherein the plurality of alignment structures are connected together forming valleys on the exterior surface of the sidewall at intersections adjacent the alignment structures.
12. The container of claim 10, wherein the alignment structures are located below and are spaced apart from a lip of the container.
13. The container of claim 10, wherein each peak has an alignment ridge.
14. The container of claim 10, wherein each alignment structure has a spiral orientation.
15. The container of claim 10, wherein a bottom end of each alignment structure has a curved shape.
16. A container comprising: an upwardly-extending frustoconical sidewall comprising a plurality of alignment structures oriented relative to one another, the sidewall having an exterior surface and an interior surface that radially and axially conforms to the exterior surface; wherein the alignment structure includes a protrusion extending radially outward, forming a valley on the interior surface of the sidewall and a peak on the exterior surface of the sidewall; wherein each alignment structure includes an alignment ridge extending from the peak on the exterior surface of the sidewall; and wherein the substantially rigid container is capable of being fully nested within a second identical container.
17. The container of claim 16, wherein the plurality of alignment structures are arranged circumferentially around the container and adjacent alignment structures intersect one another to fully enclose the sidewall.
18. The container of claim 16, wherein the alignment ridges have a parabolic shape extending radially outward from the alignment structure.
19. The container of claim 16, wherein each alignment ridge is configured to reduce the likelihood of the substantially rigid container binding on the second identical container during nesting.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
[0011] In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
[0031] The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.
[0032] A storage container 10 embodying various features of the present invention is shown in the figures. The container 10 may be suitable for holding food and beverage products or any other goods or products that would typically be held within a container. In a first embodiment, as shown generally in
[0033] The container 10 preferably is an open-ended container of any suitable size, shape and configuration. In one embodiment, the container 10 has a frustoconical shape; that is, the container 10 has a generally circular cross-section decreasing in diameter as the sidewall 12 tapers from top to bottom such that the top open mouth 16 is generally larger than the bottom wall 14. The upwardly and outwardly taper of the container 10 provides a means for stacking a plurality of containers 10, as illustrated in
[0034] In order to increase the structural rigidity and integrity of the sidewall 12, as compared to commonly-known round containers, the sidewall 12 may have a generally symmetrical polygonal cross-sectional shape. This sidewall 12 structure increases the strength and rigidity of the sidewall 12, allowing the sidewall 12 to be made thinner, thereby potentially reducing the container's 10 weight and cost. The sidewall's 12 cross-sectional shape may take a variety of shapes, including but not limited to, octagonal, nonagonal, decagonal, hendecagonal, dodecagonal or any other suitable polygonal shape.
[0035] The sidewall 12 may be formed of a plurality of generally rectangular-shaped panel sections 20 extending upwardly from the container's bottom wall 14. As set forth above and shown in the figures, the sidewall 12 has an upwardly and outwardly taper allowing a plurality of containers 10 to be stacked or nested together during shipping and storage. The sidewall 12 may be of any suitable size, shape and configuration. As such, in one embodiment, each sidewall panel section 20 is in the shape of an isosceles trapezoid in order for the container 10 to have a generally frustoconical shape. Similar to the sidewall 12, panel sections 20 are each tapered such that they are wider at their top ends and narrower at their lower ends.
[0036] When a plurality of containers 10 having polygonal sidewalls 12 are stacked one on top of the other, it is generally preferred that the respective sidewall panel sections 20 of the containers 10, particularly those of two adjacently-stacked containers 10, are aligned parallel with one another so that the containers 10 become fully nested one within the other. However, when such containers 10 are stacked, it is common that the two adjacently-stacked containers 10 will be oriented in a manner such that their respective sidewall panel sections 20 are not aligned parallel to each other. In such a case, the containers 10 cannot become fully nested. When this happens, the stack of containers 10 may be more susceptible to tipping and will take up more space than if all of the containers 10 were fully nested. Additionally, it can result in multiple containers sticking together during the manufacturing process or when a user intends to grab only one container from the stack. Thus, it is desirable for the respective panel sections 20 of adjacently-stacked containers 10 to be aligned.
[0037] As illustrated in
[0038] As shown in
[0039] As shown in
[0040] In the embodiment illustrated in
[0041] The alignment structure 30 urges one container 10a (or container 10b, as the case may be) to rotate with respect to an adjacently stacked container 10b (or container 10a, as the case may be). It should be understood that the containers 10 may be stacked in an upright orientation, such that one container 10b is placed within another container 10a, or stacked in an upside-down orientation, such that one container 10a is placed over another container 10b. The alignment structures 30 are designed to cause rotational movement of one container 10 with respect to another container 10 until and to the point where the respective sidewall panel sections 20 of the containers 10 are generally aligned parallel with one another as shown in
[0042]
[0043] As demonstrated in
[0044] The alignment structure 30 may have a parabolic-like shape, as shown in
[0045] Turning now to another embodiment,
[0046] The valleys 60 formed into the interior surface 22 of the sidewall 12 of one container are adapted for receiving the peaks 62 protruding from the exterior surface 26 of a second generally identical container (not shown) when the second container is placed within the container 10.1. Likewise, the valleys 64 formed into the exterior surface 26 of the sidewall 12 of one container are adapted for receiving the peaks 58 formed into the interior surface 22 of a second generally identical container (not shown) when the second container is placed within the container 10.1. As the containers 10.1 are stacked together, the narrow ends of the peaks 58 and 62 engage the wide ends of the valleys 64 and 60, respectively. This engagement of the tapered peaks 58 and 62 and tapered valleys 64 and 60 aligns the two containers as they move closer together during the stacking process such that the sidewall panel sections 20 of the containers are aligned substantially parallel to one another. Like alignment structures 30, alignment structures 50 can increase the structural rigidity and integrity of the sidewall 12 and can provide the sidewall 12 with contoured edges which aid a user in gripping the container 10.1.
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[0050] The upper shoulder 116 extends radially outwardly relative to the sidewall 104. The upper shoulder 116 may be part of, or independent from, a lowermost portion of a rim 120. The rim 120 may include an uppermost lip 124 located above the upper shoulder 116. As shown, the lip 124 may extend radially outwardly as is generally known in the art.
[0051] The lower shoulder 112 may be part of, or independent from, the bottom end 164 of the alignment structures 108. One of ordinary skill in the art will appreciate that the lower shoulder 112 may be located, for example, either above or below the bottom end 164 of the alignment structures 108. As shown, the lower shoulder 112 is located above the uppermost part of an end cap 128 of the container 100. In some embodiments, the lower shoulder 112 may extend inward to form a stacking shoulder on the interior surface 136 of the container 100. The end cap 128 may optionally include an indentation 140 that extends upwardly into a bottom portion of the container 100.
[0052] As illustrated, the sidewall 104 of the container 100 may be comprised of a series of connected or adjacent alignment structures 108. As demonstrated, in one embodiment, each alignment structure 108 is oriented generally vertically on the sidewall 104 and has a peak 148 with two valleys 152 formed on either side of it on the exterior surface 156 of the container 100. The valleys 152 are shared or otherwise located between two alignment structures 108. The top end 160 and/or bottom end 164 of each alignment structure 108 may optionally have a curved, parabolic, or v shape. The shape of the bottom end 164 of the alignment structure 108 can help the container 100 rotate when nesting with an identical container 100 so the alignment structures 108 in each container 100 are aligned. Additionally, these shapes reduce the potential of binding or snagging during nesting resulting from the exterior surface 156 of the bottom end 164 contacting the interior surface 136 of the alignment structures 108 of a second identical container 100.
[0053] Each alignment structure 108 may have an alignment ridge 168 located at the radially distal or outermost portion of the peak 148. The peak 148 is generally located between two walls 172 that each extend from a corresponding valley 152. Each alignment ridge 168 may project outwardly from a remainder of the peak 148 of the alignment structure 108 and at a different angle, radius, or degree relative to the remainder of the peak 148. As shown in this embodiment, each wall 172 has a corner 176 with a radius on the interior surface 136 of the container 100. The alignment ridge has a ridge corner 180 on the interior side with a radius that may be different than the radius of the corners 176. While the depicted embodiment features walls with tight radius that can be classified as a corner, in other embodiments the walls 172 may be radiused along their length, and the alignment ridge 168 may also be evenly radius along its length. The alignment ridge 168 assists in aligning and/or indexing the corresponding alignment structures 108 of multiple containers 100 when the containers 100 are being nested.
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[0055] The lower should 212 may be a part of, or independent from, the bottom end 264 of the alignment structures 208. One of ordinary skill in the art will appreciate that the lower shoulder 212 may be located, for example, either above or below the bottom end 264 of the alignment structures 208. As shown, the lower shoulder 212 is located above the uppermost part of an end cap 228 of the container 200. In some embodiments, the lower shoulder 212 may extend inward to form a stacking shoulder on the interior surface of the container 200. The end cap 228 may optionally include an indentation 240 that extends upwardly into a bottom portion of the container 200.
[0056] As is illustrated, a top end 260 of each alignment structure 208 is circumferentially offset from a bottom end 264 of the alignment structure 208. As a container 200 is nested within a second identical container, the circumferential curve will cause one or both of the containers 200 to rotate. Each alignment structure 208 contains a peak 248 and two valleys 252 shared with the adjacent alignment structures 208.
[0057] The bottom end 264 of the alignment structures 208 may be curved, parabolic, or v-shaped. The bottom end 264 may alternatively have a tilted J-shape, as illustrated. The v-shape or parabolic shape reduces the potential of binding or snagging as the container 200 is inserted into a second identical container.
[0058] Each alignment structure 208 may consist of an alignment ridge 268 and two walls 272. Each wall 272 may have a different curvature, or lack of curvature to contribute to circumferentially curved shape of the alignment structure 208. This may result in the illustrated embodiment where one wall 272 has a corner 280, and one wall 272 does not. The alignment ridges 268 may also have a non-uniform curvature or a corner 280 and may protrude outwardly more from one wall compared to a second wall as a result of different wall 272 shapes.
[0059] From the foregoing it will be seen that this invention is one well adapted to attain all ends and objects hereinabove set forth together with the other advantages which are obvious and which are inherent to the structure.
[0060] It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations. This is contemplated by and is within the scope of the claims.
[0061] Since many possible embodiments may be made of the invention without departing from the scope thereof, it is to be understood that all matter herein set forth or shown in the accompanying drawings is to be interpreted as illustrative, and not in a limiting sense.