VARIABLE FLOW CHECK VALVE DEVICE, SUSPENSION VALVE, VEHICLE SUSPENSION SYSTEM AND METHOD
20240295272 ยท 2024-09-05
Inventors
Cpc classification
B60G2800/162
PERFORMING OPERATIONS; TRANSPORTING
F16K39/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F9/465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/1843
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K2200/401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G2204/62
PERFORMING OPERATIONS; TRANSPORTING
B60G17/08
PERFORMING OPERATIONS; TRANSPORTING
F16K31/0668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A variable flow check valve device is proposed comprising an inlet connected with a first pressure fluid reservoir, an outlet connected with a second pressure fluid reservoir, which is separate and/or separable from the first pressure fluid reservoir, a check valve closing member configured to open and to close the outlet in response to a pressure difference of the pressure fluid on opposite sides of the check valve closing member, and a spool valve with a movable spool disposed in a flow path of the pressure fluid extending from the inlet to the outlet, the spool valve forming a variable orifice within the flow path of the pressure fluid, wherein the variable flow check valve device further comprises a force balancing unit disposed in the flow path of the pressure fluid and configured to create a balancing force to at least partially counteract a force acting on the spool when the pressure fluid passes the at least partially opened spool valve.
Claims
1. A variable flow check valve device comprising an inlet connected with a first pressure fluid reservoir, an outlet connected with a second pressure fluid reservoir, which is separate and/or separable from the first pressure fluid reservoir, a check valve closing member configured to open and to close the outlet in response to a pressure difference of the pressure fluid on opposite sides of the check valve closing member, and a spool valve with a movable spool disposed in a flow path of the pressure fluid extending from the inlet to the outlet, the spool valve forming a variable orifice within the flow path of the pressure fluid, wherein the variable flow check valve device further comprises a force balancing unit disposed in the flow path of the pressure fluid and configured to create a balancing force to at least partially counteract a pressure force acting on the spool when the pressure fluid passes the at least partially opened spool valve.
2. The variable flow check valve device according to claim 1, wherein the force balancing unit is implemented as a jet force balancing unit.
3. The variable flow check valve device according to claim 1, wherein the force balancing unit comprises a balancing tube element that is implemented as a Pitot tube or as a Venturi tube.
4. The variable flow check valve device according to claim 1, wherein the force balancing unit comprises a balancing tube element that is at least partially protruding into the flow path from a wall delimiting the flow path.
5. The variable flow check valve device according to claim 4, wherein the balancing tube element is tilted in the direction of a mean flow direction of the pressure fluid within the flow path at a location of the balancing tube element.
6. The variable flow check valve device according to claim 4, wherein the balancing tube element comprises an opening that is at least partially facing away from a mean flow of the pressure fluid in the flow path.
7. The variable flow check valve device according to claim 1, wherein the force balancing unit comprises a third pressure fluid reservoir that is separate and/or separable from the first pressure fluid reservoir and from the second pressure fluid reservoir and wherein the force balancing unit comprises a balancing element that is connecting the flow path of the pressure fluid with the third pressure fluid reservoir.
8. The variable flow check valve device according to claim 7, wherein the balancing element is implemented as a connecting hole within a wall that separates the third pressure fluid reservoir from the flow path of the pressure fluid or as a connecting hole within the spool or as a balancing tube element.
9. The variable flow check valve device according to claim 1, wherein a free end of the spool of the spool valve is arranged within the third pressure fluid reservoir.
10. The variable flow check valve device according to claim 1, comprising an electromagnet, which is configured to actuate the spool of the spool valve in order to adjust a size of a flow cross section of the variable orifice.
11. The variable flow check valve device according to claim 1, comprising a reset spring, which is supported at the free end of the spool of the spool valve.
12. The variable flow check valve device according to claim 7, comprising a reset spring, wherein the reset spring is at least to a great extent arranged inside the third pressure fluid reservoir.
13. The variable flow check valve device according to claim 1, comprising a further inlet, which is connected with the second pressure fluid reservoir.
14. The variable flow check valve device according to claim 13, wherein the further inlet is implemented as a bleed orifice.
15. The variable flow check valve device according to claim 13, wherein the further inlet has an at least substantially identical opening cross section as the inlet.
16. The variable flow check valve device according to claim 13, comprising a switching member, which is configured to either open a pressure fluid flow path from the inlet to the variable orifice or from the further inlet to the variable orifice in response to a pressure difference of the pressure fluid in the first pressure fluid reservoir and the second pressure fluid reservoir.
17. The variable flow check valve device according to claim 13, comprising a further outlet, which is connected with the first pressure fluid reservoir and which comprises a further check valve closing member, configured to open and to close the further outlet in response to a pressure difference of the pressure fluid on opposite sides of the further check valve closing member.
18. The variable flow check valve device according to claim 1, comprising one or more bleed orifices, which are integrated in the spool, and/or in a switching member, which is configured to either open a pressure fluid flow path from the inlet to the variable orifice or from a further inlet, which is connected with the second pressure fluid reservoir, to the variable orifice in response to a pressure difference of the pressure fluid in the first pressure fluid reservoir and the second pressure fluid reservoir, and/or in a further check valve closing member located at a further outlet which is connected with the first pressure fluid reservoir and configured to open and to close the further outlet in response to a pressure difference of the pressure fluid on opposite sides of the further check valve closing member.
19. The variable flow check valve device according to claim 1, comprising a single-piece or monolithic valve body which at least comprises the inlet, the outlet, a first receiving chamber for the check valve closing member, a second receiving chamber for the spool, a third chamber forming a balancing element of the force balancing unit or receiving a balancing tube element to balance a jet force acting on the spool and channels forming the flow path.
20. The variable flow check valve device according to claim 3, wherein the balancing tube element is implemented at least partly from a smart material, for example a magnetic shape memory alloy, which is configured to control and/or adjust a pressure force compensation level of the force balancing unit.
21. A monodirectional or bidirectional suspension valve with the variable flow check valve device according to claim 1.
22. An adjustable vehicle suspension system with the monodirectional or bidirectional suspension valve according to claim 21.
23. A method for operating a variable flow check valve device comprising an inlet connected with a first pressure fluid reservoir, an outlet connected with a second pressure fluid reservoir, which is separate and/or separable from the first pressure fluid reservoir, a check valve closing member configured to open and to close the outlet in response to a pressure difference of the pressure fluid on opposite sides of the check valve closing member, and a spool valve with a movable spool disposed in a flow path of the pressure fluid extending from the inlet to the outlet, the spool valve forming a variable orifice within the flow path of the pressure fluid, wherein in a method step a force that arises when the pressure fluid passes the at least partially opened spool valve and that acts on the spool is counteracted at least partially by a balancing force created by a pressure force balancing unit disposed in the flow path of the pressure fluid.
Description
DRAWINGS
[0031] Further advantages will become apparent from the following description of the drawings. In the drawings, two exemplary embodiments of the invention are depicted. The drawings, the description and the claims contain a plurality of features in combination. Someone skilled in the art will purposefully also consider the features separately and will find further expedient combinations.
[0032] It is shown in:
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DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0042] The
[0043] The
[0044] The variable flow check valve device 28a comprises an inlet 10a. The inlet 10a is integrally formed by the valve body 62a. The inlet 10a is hydraulically connected with the first pressure fluid reservoir 12a. The variable flow check valve device 28a comprises a further inlet 20a. The further inlet 20a is integrally formed by the valve body 62a. The further inlet 20a has an at least substantially identical opening cross section as the inlet 10a. The further inlet 20a is hydraulically connected with the second pressure fluid reservoir 22a. The variable flow check valve device 28a comprises an outlet 30a. The outlet 30a is integrally formed by the valve body 62a. A further outlet 40a has an at least substantially identical opening cross section as the outlet 30a. The outlet 30a is connected with the second pressure fluid reservoir 22a. The variable flow check valve device 28a forms the flow path 26a for the pressure fluid. The flow path 26a extends from the inlet 10a to the outlet 30a. The flow path 26a is formed by the channels 70a which are integrated into the valve body 62a. The variable flow check valve device 28a comprises the further outlet 40a. The further outlet 40a is integrally formed by the valve body 62a. The further outlet 40a is connected with the first pressure fluid reservoir 12a. The variable flow check valve device 28a forms a further flow path 88a for the pressure fluid. The further flow path 88a extends from the further inlet 20a to the further outlet 40a. The further flow path 88a is formed by the channels 70a which are integrated into the valve body 62a. The flow path 26a and the further flow path 88a overlap with each other partly.
[0045] The variable flow check valve device 28a comprises a check valve closing member 14a. The check valve closing member 14a belongs to the outlet 30a. The check valve closing member 14a is implemented as a check ball. The valve body 62a comprises a first receiving chamber 64a for the check valve closing member 14a. The check valve closing member 14a is unlosably arranged within the first receiving chamber 64a. The check valve closing member 14a is freely movable within the first receiving chamber 64a. The first receiving chamber 64a forms a valve seat 92a for the check valve closing member 14a. When the pressure in the first pressure fluid reservoir 12a is higher than the pressure in the second pressure fluid reservoir 22a, the check valve closing member 14a lifts off from the valve seat 92a of the first receiving chamber 64a and opens the outlet 30a. When the pressure in the first pressure fluid reservoir 12a is lower than the pressure in the second pressure fluid reservoir 22a, the check valve closing member 14a closes the valve seat 92a of the first receiving chamber 64a. The check valve closing member 14a is configured to open and to close the outlet 30a in response to a pressure difference on opposite sides of the check valve closing member 14a. The variable flow check valve device 28a comprises a further check valve closing member 24a. The further check valve closing member 24a belongs to the further outlet 40a. The further check valve closing member 24a is implemented as a check ball. The valve body 62a comprises a fourth receiving chamber 94a for the further check valve closing member 24a. The further check valve closing member 24a is unlosably arranged within the fourth receiving chamber 94a. The further check valve closing member 24a is freely movable within the fourth receiving chamber 94a. The fourth receiving chamber 94a forms a valve seat 96a for the further check valve closing member 24a. When the pressure in the first pressure fluid reservoir 12a is higher than the pressure in the second pressure fluid reservoir 22a, the further check valve closing member 24a closes the valve seat 96a of the fourth receiving chamber 94a. When the pressure in the first pressure fluid reservoir 12a is lower than the pressure in the second pressure fluid reservoir 22a the further check valve closing member 24a lifts off from the valve seat 96a of the fourth receiving chamber 94a and opens the further outlet 40a. The further check valve closing member 24a is configured to open and to close the further outlet 40a in response to a pressure difference on opposite sides of the further check valve closing member 24a.
[0046] The variable flow check valve device 28a comprises a spool valve 16a. The spool valve 16a comprises a movable spool 18a. The spool 18a has an exemplary outer diameter of about 30 mm. The spool 18a is implemented as a sliding spool. The spool valve 16a with the spool 18a is disposed in the flow path 26a of the pressure fluid extending from the inlet 10a to the outlet 30a. The spool valve 16a forms a variable orifice within the flow path 26a of the pressure fluid. The spool valve 16a with the spool 18a is disposed in the further flow path 88a of the pressure fluid extending from the further inlet 20a to the further outlet 40a. The spool valve 16a forms a variable orifice within the further flow path 88a of the pressure fluid. The valve body 62a comprises a second receiving chamber 66a. The second receiving chamber 66a is intended to house the spool 18a. The second receiving chamber 66a is implemented as a cylindrical bore. The spool valve 16a comprises a valve stem 98a. The valve stem 98a carries the spool 18a. The valve stem 98a is implemented in one piece with the spool 18a. The valve stem 98a has a smaller radius than the spool 18a. The spool valve 16a comprises a guiding element 100a. The guiding element 100a is implemented in one piece with the spool 18a. The guiding element 100a is implemented in one piece with valve stem 98a. The guiding element 100a is configured to guide a movement of the spool 18a within the second receiving chamber 66a. The guiding element 100a comprises a pressure equalizing element 102a. The pressure equalizing element 102a is implemented as a longitudinal bore through the guiding element 100a. The pressure equalizing element 102a is intended to allow an exchange of pressure fluid between opposite sides of the pressure equalizing element 102a.
[0047] The spool valve 16a is configured to open and close the flow path 26a. The spool valve 16a is configured to open and to close the further flow path 88a. The spool 18a of the spool valve 16a is configured to adjust a flow cross section of the flow path 26a and/or the further flow path 88a at the location of the spool 18a. The spool 18a can completely block the flow path 26a and/or the further flow path 88a. In the
[0048] The variable flow check valve device 28a comprises a switching member 56a. The switching member 56a is implemented as a check ball. The switching member 56a forms a check valve closing member of a T-check valve. The switching member 56a is configured to either open a pressure fluid flow path 58a, 58a from the inlet 10a to the variable orifice/the spool opening 104a or from the further inlet 20a to the variable orifice/the spool opening 104a in response to a pressure difference of the pressure fluid in the first pressure fluid reservoir 12a and the second pressure fluid reservoir 22a. The first receiving chamber 64a forms two opposite valve seats 90a, 90a for the check valve closing member 14a. When the pressure in the first pressure fluid reservoir 12a is higher than the pressure in the second pressure fluid reservoir 22a, the check valve closing member 14a closes the valve seat 90a towards the second pressure fluid reservoir 22a and vice versa.
[0049] The variable flow check valve device 28a comprises a force balancing unit 34a. The force balancing unit 34a of the variable flow check valve device 28a shown in
[0050] The balancing tube element 130a is protruding into the flow path 26a with one end 116a (see
[0051] The variable flow check valve device 28a comprises a third pressure fluid reservoir 32a. The force balancing unit 34a comprises the third pressure fluid reservoir 32a. The third pressure fluid reservoir 32a is separate from the first pressure fluid reservoir 12a. The third pressure fluid reservoir 32a is separate from the second pressure fluid reservoir 22a. The spool 18a of the spool valve 16a comprises a free end 50a. The free end 50a of the spool 18a of the spool valve 16a is arranged within the third pressure fluid reservoir 32a. The balancing element 42a is connecting the flow path 26a, 88a of the pressure fluid with the third pressure fluid reservoir 32a. The flow, in particular the flow velocity, of the pressure fluid passing the opening 48a of the balancing element 42a, in particular the balancing tube element 130a, causes a Bernoulli effect (or Venturi effect or Pitot effect) which leads to a reduced pressure on an opposite end 114a (see
[0052] The variable flow check valve device 28a comprises a reset spring 54a. The reset spring 54a is with one end supported at the free end 50a of the spool 18a of the spool valve 16a. The reset spring 54a is with the other end supported at the cap element 76a. The reset spring 54a is configured to reset the spool 18a into the idle position/the closed position of the spool valve 16a (shown in
[0053] The
[0054] The
[0055] The
[0056] The
[0057] The
[0058] The
[0059] The second alternative suspension valve 72c comprises a first pressure fluid reservoir 12c, a second pressure fluid reservoir 22c and a third pressure fluid reservoir 32c. The force balancing unit 34c comprises the third pressure fluid reservoir 32c. The third pressure fluid reservoir 32c is separate from the first pressure fluid reservoir 12c and from the second pressure fluid reservoir 22c. The second alternative variable flow check valve device 28c comprises a valve body 62c. The flow path 26c is formed by channels 70c, which are integrated into the valve body 62c. The third pressure fluid reservoir 32c is formed by the valve body 62c. The valve body 62c comprises a wall 128c that separates the third pressure fluid reservoir 32c from the flow path 26c of the pressure fluid. The force balancing unit 34c comprises a balancing element 42c. The balancing element 42c is implemented as a connecting hole within the wall 128c that separates the third pressure fluid reservoir 32c from the flow path 26c of the pressure fluid. The second alternative variable flow check valve device 28c, in particular the second alternative suspension valve 72c, is free from any balancing tube element.
[0060] The
[0061] The third alternative suspension valve 72d comprises a first pressure fluid reservoir 12d, a second pressure fluid reservoir 22d and a third pressure fluid reservoir 32d. The force balancing unit 34d comprises the third pressure fluid reservoir 32d. The third pressure fluid reservoir 32d is separate from the first pressure fluid reservoir 12d and from the second pressure fluid reservoir 22d. The force balancing unit 34d comprises a balancing element 42d. The balancing element 42d is implemented as a connecting hole within the spool 18d. The third alternative variable flow check valve device 28d, in particular the third alternative suspension valve 72d, is free from any balancing tube element and from any connecting hole connecting the third pressure fluid reservoir 32d and the flow path 26d by penetrating a wall 128d of a valve body 62d of the second alternative variable flow check valve device 28d that as well forms the third pressure reservoir 32d at least partially.
REFERENCE NUMBERS
[0062] 10 Inlet [0063] 12 First pressure fluid reservoir [0064] 14 Check valve closing member [0065] 16 Spool valve [0066] 18 Spool [0067] 20 Further inlet [0068] 22 Second pressure fluid reservoir [0069] 24 Further check valve closing member [0070] 26 Flow path [0071] 28 Varible flow check valve device [0072] 30 Outlet [0073] 32 Third pressure fluid reservoir [0074] 34 Force balancing unit [0075] 36 Balancing force [0076] 38 Pressure force [0077] 40 Further outlet [0078] 42 Balancing element [0079] 44 Wall [0080] 46 Mean flow direction [0081] 48 Opening [0082] 50 Free end [0083] 52 Electromagnet [0084] 54 Reset Spring [0085] 56 Switching member [0086] 58 Pressure fluid flow path [0087] 60 Bleed orifice [0088] 62 Valve body [0089] 64 First receiving chamber [0090] 66 Second receiving chamber [0091] 68 Chamber [0092] 70 Channel [0093] 72 Suspension valve [0094] 74 Vehicle suspension system [0095] 76 Cap element [0096] 78 Method step [0097] 80 Vehicle [0098] 82 Housing [0099] 84 First opening [0100] 86 Second opening [0101] 88 Further flow path [0102] 90 Valve seat [0103] 92 Valve seat [0104] 94 Fourth receiving chamber [0105] 96 Valve seat [0106] 98 Valve stem [0107] 100 Guiding element [0108] 102 Pressure equalizing element [0109] 104 Spool opening [0110] 106 Coil [0111] 108 Armature [0112] 110 Tilting angle [0113] 112 Perpendicular [0114] 114 End [0115] 116 End [0116] 118 Closing surface [0117] 120 Method step [0118] 122 Method step [0119] 124 Method step [0120] 126 Sealing element [0121] 128 Wall [0122] 130 Balancing tube element [0123] 132 Third receiving chamber