Method and apparatus for testing secondary battery internal short and secondary battery used therefor
11500027 · 2022-11-15
Assignee
Inventors
Cpc classification
H01M10/48
ELECTRICITY
H01M10/4257
ELECTRICITY
G01R31/389
PHYSICS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01R31/52
PHYSICS
G01R31/364
PHYSICS
International classification
G01R31/52
PHYSICS
H01M10/42
ELECTRICITY
H01M10/48
ELECTRICITY
G01R31/36
PHYSICS
Abstract
Disclosed is a method and apparatus for testing an internal short of a secondary battery by simulating the use environment situation where the secondary battery is actually used, and a secondary battery for an internal short test, which is used in the method. The method for testing an internal short of a secondary battery includes the steps of mounting a P-N junction diode in a secondary battery; charging the secondary battery; and evaluating a state of the secondary battery by considering that an internal short occurs in the secondary battery when the P-N junction diode is switched on.
Claims
1. A method for testing an internal short of a secondary battery, comprising: mounting a P-N junction diode in the secondary battery such that one surface of the P-N junction diode is in contact with a positive electrode plate of the secondary battery, and an opposite surface of the P-N junction diode is in contact with a negative electrode plate of the secondary battery; charging the secondary battery; and evaluating a state of the secondary battery by checking whether an internal short occurs in the secondary battery when the P-N junction diode is switched on, wherein the P-N junction diode is mounted between the positive electrode plate and the negative electrode plate through a separator of the secondary battery, and the separator of the secondary battery comprises a hole in which the P-N junction diode is mounted.
2. The method for testing an internal short of a secondary battery according to claim 1, wherein the secondary battery is charged to a full-charge voltage by using the P-N junction diode having a threshold voltage (V.sub.th) that corresponds to the full-charge voltage of the secondary battery.
3. The method for testing an internal short of a secondary battery according to claim 1, wherein the secondary battery is charged to an experiment target voltage in a range between a full-discharge voltage and a full-charge voltage of the secondary battery by using the P-N junction diode having a threshold voltage (V.sub.th) that corresponds to the experiment target voltage.
4. The method for testing an internal short of a secondary battery according to claim 1, wherein the separator of the secondary battery comprises a porous insulting film.
5. The method for testing an internal short of a secondary battery according to claim 4, wherein the porous insulting film comprises polypropylene.
6. The method for testing an internal short of a secondary battery according to claim 4, wherein the porous insulting film comprises glass fiber.
7. The method for testing an internal short of a secondary battery according to claim 4, wherein the porous insulting film comprises polyethylene.
8. A secondary battery for an internal short test, comprising: a positive electrode plate; a negative electrode plate; a separator interposed between the positive electrode plate and the negative electrode plate; a P-N junction diode mounted between the positive electrode plate and the negative electrode plate through the separator; and electrode leads connected to the positive electrode plate and the negative electrode plate, wherein the P-N junction diode is mounted such that one surface of the P-N junction diode is in contact with the positive electrode plate of the secondary battery and an opposite surface of the P-N junction diode is in contact with the negative electrode plate, and the separator of the secondary battery comprises a hole in which the P-N junction diode is mounted.
9. The secondary battery for an internal short test according to claim 8, further comprising: a contact layer interposed between the P-N junction diode and the positive electrode plate or between the P-N junction diode and the negative electrode plate.
10. The secondary battery for an internal short test according to claim 8, wherein the P-N junction diode has a threshold voltage (V.sub.th) corresponding to a full-charge voltage of the secondary battery.
11. The secondary battery for an internal short test according to claim 8, wherein the P-N junction diode has a threshold voltage (V.sub.th) corresponding to an experiment target voltage in a range between a full-discharge voltage and a full-charge voltage of the secondary battery.
12. An apparatus for testing an internal short of a secondary battery, comprising: an explosion-proof chamber into which the secondary battery for an internal short test according to claim 6 is placed; a power supply connected to an electrode of the secondary battery for an internal short test to apply a charging current to the electrode; and a measuring instrument connected to the electrode to measure a voltage and configured to measure a temperature of the secondary battery.
Description
DESCRIPTION OF DRAWINGS
(1) The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
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BEST MODE
(9) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. However, the embodiments according to the present disclosure may be modified in various ways, and the scope of the present disclosure should not be construed as being limited to the following embodiments. The embodiments of the present disclosure are provided to more fully describe the present disclosure to those skilled in the art.
(10) It should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.
(11) Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the disclosure.
(12)
(13) Referring to
(14) The state where the P-N junction diode is mounted in the secondary battery may be found in
(15) In general, the P-N junction diode is basically prepared by joining a P-type semiconductor and an N-type semiconductor and has one P-N junction as a form of a most basic semiconductor element. The P-N junction diode is well known to form a one-directional current path only above a threshold voltage (V.sub.th). As representative examples of the P-N junction diode, there are known germanium diodes, selenium diodes, silicon diodes and gallium arsenide diodes.
(16)
(17) Referring to
(18) In general, the P-N junction diode controls the depletion region at the junction of the P-type semiconductor region and the N-type semiconductor region by adjusting the doping concentration of the P-type and N-type semiconductor regions formed at the substrate, thereby setting the threshold voltage (V.sub.th) at a desired level. If the doping concentration increases, the threshold voltage tends to increase. The threshold voltage also changes depending on the material properties of the substrate itself. For example, a gallium arsenide diode has a higher threshold voltage than the silicon diode.
(19) The secondary battery has an upper limit that allows to be physically charged and a lower limit that allows to be physically discharged. However, in the actual use environment, the secondary battery is not charged and discharged up to the upper and lower physical limits. Instead, a use range is appropriately set within the upper and lower limits of the secondary battery in view of safety, lifespan and energy efficiency of the secondary battery, and the secondary battery is charged and discharged only within the use range. That is, the lower limit of the use range is set higher than a physical discharge limit point, and the upper limit of the use range is set lower than a physical charge limit point. The use range may be set variously according to the characteristics of the secondary battery, the use environments, the required charge/discharge capacity, the energy output, and the like. If the state of the secondary battery reaches the lower limit of the set use range while the secondary battery is being charged, this means that the secondary battery is completely discharged or fully discharged. In addition, if the state of the secondary battery reaches the upper limit of the set use range while the secondary battery is being charged, this means that the secondary battery is completely charged or fully charged. The full-charge voltage refers to the battery voltage when the state of the secondary battery reaches the upper limit of the set use range in the charging process of the secondary battery. Depending on the specification of the secondary battery, the full-discharge voltage and the full-charge voltage may vary, and, for example, the full-charge voltage may be 4.2V.
(20) In a preferred embodiment, the threshold voltage (V.sub.th) of the P-N junction diode may have a value corresponding to the full-charge voltage of the secondary battery that is to be tested.
(21) The secondary battery that is to be tested may be in a full-discharge state since it is freshly assembled, or may be partially discharged since it is being tested or used. Thus, the secondary battery at the beginning of charging (for the internal short test) may or may not have a full-discharge voltage. The freshly assembled battery has a voltage of 0V, but the full-discharge voltage may not be 0V but be any value between 0V and the full-discharge voltage, for example 2.1V, depending on the set use range. In any case, the threshold voltage (V.sub.th) of the P-N junction diode may have a value corresponding to the full-charge voltage of the secondary battery that is to be tested.
(22) As another example, the threshold voltage (V.sub.th) of the P-N junction diode may have a value corresponding to an experiment target voltage selected within the range between the full-discharge voltage and the full-charge voltage of the secondary battery that is to be tested. For example, in addition to testing an internal short at full-charge voltage, it may also be necessary to test an internal short within the use range of the secondary battery. For example, even though the full-charge voltage is 4.2V, it may also be necessary to test an internal short at 3.4V, which is a battery voltage within the use range. In this case, the P-N junction diode may have the threshold voltage (V.sub.th) of 3.4V. Since the battery voltage at the lower end of the use range is the full-discharge voltage and the battery voltage at the upper end of the use range is the full-charge voltage, if an internal short is tested within the use range, an experiment target voltage within the range between the full-discharge voltage and the full-charge voltage of the secondary battery that is to be tested, and the threshold voltage (V.sub.th) of the P-N junction diode has a value corresponding thereto.
(23) The P-N junction diode having a desired threshold voltage (V.sub.th) may be prepared by controlling substrate material, impurity type, doping concentration, or the like. The P-N junction diode 5 is as above and mounted inside the secondary battery as shown in
(24) Preferably, the P-type semiconductor region of the P-N junction diode 5 is in contact with the positive electrode plate 10, and the N-type semiconductor region is in contact with the negative electrode plate 20. An additional element may be further included between the P-type semiconductor region and the positive electrode plate 10 and between the N-type semiconductor region and the negative electrode plate 20 to electrically connect each other while reducing electrical contact resistance. For example, an ohmic contact layer for electrical connection may be further included as an element that does not affect the battery performance of the secondary battery. Preferably, the ohmic contact layer may include at least one of Ni, Pt, Pd, Rh, W, Ti, Al, Ag, and Au.
(25) In Step s1, the assembled secondary battery may be disassembled and then reassembled after the P-N junction diode 5 is mounted thereto. Alternatively, the secondary battery may be assembled such that the P-N junction diode 5 is included therein from the beginning. The secondary battery including the P-N junction diode 5 therein is a secondary battery for an internal short test according to the present disclosure, and the secondary battery will be described in more detail after the internal short testing method is described.
(26) If the secondary battery is prepared by performing Step s1, it is initiated to charge the secondary battery (Step s2). In
(27) The secondary battery is charged by connecting a charging power supply to the secondary battery and proceeding according to a set charging protocol, for example as CC-CV charging. If the secondary battery is charged, the voltage increases.
(28) After that, charging is continued until the voltage of the secondary battery reaches the full-charge voltage (Step s3). If the threshold voltage (V.sub.th) of the P-N junction diode has a value corresponding to the experiment target voltage, the charging may be continued until the experiment target voltage is reached.
(29) While charging continues, the voltage and temperature of the secondary battery may be measured. The voltage of the secondary battery is measured to check whether the charge and discharge voltage is reached and to check an electrochemical operation state. The measurement may be performed using a current-voltage measurer. The temperature of the secondary battery is measured to check a physical operation state. The measurement may be performed using a thermocouple or the like.
(30) If the P-N junction diode 5 is switched on as a result of continued charging, it is regarded that an internal short occurs at the secondary battery, and the state of the secondary battery is evaluated (Step s4).
(31) If the voltage of the secondary battery is equal to the threshold voltage (V.sub.th) of the P-N junction diode as the secondary battery is charged, as shown in
(32) According to the present disclosure, the internal short situation may be simulated by only charging like an actual battery use state, without applying an energy such as shock or heat from the outside. In other words, without applying a strong physical force or applying an energy other than the charging current to the secondary battery from the outside, the internal short situation may be naturally generated according due to charging. As described above, according to the present disclosure, an internal short may be generated by simulating an actual battery use environment situation, without simulating an abnormal situation such as a physical shock from the outside.
(33)
(34) The secondary battery for an internal short test and a manufacturing method thereof will be described in detail with reference to
(35) First, the P-N junction diode 5 is prepared (Step s10 of
(36) The P-N junction diode 5 may be understood from the description of the former embodiment.
(37) Next, the secondary battery 60 for an internal short test, to which the P-N junction diode 5 is mounted, is manufactured (Step s20 of
(38) The secondary battery is originally based on an electrode assembly manufactured by disposing a separator between a positive electrode plate and a negative electrode plate. Thus, a positive electrode plate preparing step (Step s21 of
(39) Referring also to the portion (a) of
(40) Next, in the negative electrode plate preparing step (Step s22), the negative electrode plate 20 may be prepared by coating a negative electrode active material layer 24 containing graphite as a negative electrode active material on a negative electrode current collector 22 such as, for example, copper, and then drying and rolling the same.
(41) The positive electrode current collector 12 and the negative electrode current collector 22 have an uncoated portion, which is not coated with an active material layer, and an electrode tab (not shown) is formed in the uncoated portion. Electrode tabs may protrude in both directions to face each other, or may protrude in one direction side by side.
(42) The separator 30 is a porous insulating film to electrically insulate the electrode plates 10, 20 while allowing the transfer of lithium ions. In the separator preparing step (Step s23), the separator 30 may employ a sheet or nonwoven fabric made of, for example, an olefin-based polymer such as polypropylene, glass fiber or polyethylene, which has chemical-resisting and hydrophobic properties, but is not limited thereto. Preferably, the surface of the separator 30 may be coated with inorganic particles.
(43) At this time, a hole 32 is artificially created particularly in the separator 30. The hole 32 is provided to mount the P-N junction diode 5 and is prepared in consideration of the size and mounting position of the P-N junction diode 5. A punching machine may be used to form the hole 32.
(44) Next, after the P-N junction diode 5 is mounted inside the hole 32 as shown in the portion (b) of
(45) After that, according to a desired design, the electrode assembly 40 is manufactured in a suitably form such as a stacked form, a folded form, a stacked-folded form, a jelly-roll form, or the like (see Step s25 of
(46) The electrode assembly 40 includes a plurality of unit cells. The unit cell has a structure in which a positive electrode plate, a separator and a negative electrode plate are stacked. Preferably, at least one of the plurality of unit cells has the structure described above (namely, the portion (b) of
(47) Although the drawings illustrate an example where the secondary battery 60 for an internal short test is manufactured in a pouch form that uses a battery case made of an aluminum laminate sheet and thermally fusing the edge of the battery case, the present disclosure is not limited thereto.
(48) Meanwhile, the secondary battery 60 for an internal short test may include a current blocking means (for example, a fuse or a gas vent structure connected between the electrode tab and the electrode lead) to suppress the destruction of the battery even if an internal short occurs, in advance. In addition, the internal short testing method according to the present disclosure may be used to test whether the current blocking means is suitable.
(49) On the other hand, the secondary battery 60 for an internal short test may be manufactured by performing the steps except for the steps related to the P-N junction diode 5 in Steps s21 to s26 above to completely assemble the secondary battery in the usual manner, then disassembling the secondary battery to form the hole 32 in the separator 30 so that the P-N junction diode 5 is mounted therein, and then reassembling the secondary battery. In other words, the P-N junction diode 5 may be mounted to the completed secondary battery later or after assembling or may be included from the beginning when secondary battery is assembled.
(50) In any way, the secondary battery 60 for an internal short test manufactured as above includes the positive electrode plate 10, the negative electrode plate 20, the separator 30 interposed between the positive electrode plate 10 and the negative electrode plate 20, the P-N junction diode 5 mounted between the positive electrode plate 10 and the negative electrode plate 20 through the separator 30, and the electrode leads 56 connected to the positive electrode plate 10 and the negative electrode plate 20. In other words, the separator 30 is provided between the positive electrode plate 10 and the negative electrode plate 20 to electrically insulate the electrode plates 10, 20 from each other and maintain the electrolyte therein, and the P-N junction diode 5 is mounted between the positive electrode plate 10 and the negative electrode plate 20. In addition, the electrode leads 56 are connected to the positive electrode plate 10 and the negative electrode plate 20 of the secondary battery 60 for an internal short test through the electrode tabs 52, and the electrode leads 56 are drawn out of the battery case 50.
(51) As mentioned above, the threshold voltage (V.sub.th) of the P-N junction diode 5 may be, for example, a value corresponding to the full-charge voltage, for example, in a secondary battery that is to be evaluated by causing an internal short situation. In addition, the threshold voltage (V.sub.th) of the P-N junction diode 5 may be, for example, a value corresponding to a target experimental voltage selected within the use range of the secondary battery that is to be evaluated by causing an internal short situation. If the secondary battery 60 for an internal short test is manufactured to include the P-N junction diode 5 having the threshold voltage (V.sub.th) of a desired level, it is possible simulate the occurrence of an internal short at the instant that the P-N junction diode 5 is switched on when the battery voltage increases by charging the secondary battery 60 for an internal short test.
(52) The method for testing an internal short of a secondary battery according to the present disclosure includes a step of charging the secondary battery 60 for an internal short test prepared as above. If the voltage of the secondary battery 60 for an internal short test corresponds to the threshold voltage (V.sub.th) of the P-N junction diode 5 due to charging, it is considered that an internal short occurs, and thus the state of the secondary battery 60 for an internal short test may be evaluated.
(53)
(54) For example, if the secondary battery has a full-charge voltage of 4.2V, for an internal short test at the full-charge voltage, the secondary battery 60 for an internal short test is prepared such that the threshold voltage (V.sub.th) of the P-N junction diode 5 is 4.2V.
(55) The portion (a) of
(56) The portion (b) of
(57) In order to perform the method for testing an internal short of a secondary battery more appropriately, the apparatus for testing an internal short of a secondary battery as shown in
(58) Referring to
(59) The explosion-proof chamber 70 allows the secondary battery 60 for an internal short test to be loaded in an inner space thereof. The explosion-proof chamber 70 may be a sample chamber with a safety door. The explosion-proof chamber 70 is provided to block the outside and the inside so as to protect a worker and the surrounding area when fire or explosion occurs at the secondary battery. If the secondary battery is exploded or toxic gas is generated according to the internal short test for the secondary battery inside the explosion-proof chamber 70, the interior of the explosion-proof chamber 70 is preferably sealed so that no toxic gas is leaked out of the explosion-proof chamber 70. It is also necessary to further provide a configuration for discharging and purifying the toxic gas. An observation window may be provided separately to allow observation to the inside, or the explosion-proof chamber 70 may be transparent partially or entirely. The size of the explosion-proof chamber 70 may be designed in consideration of a foot print of the apparatus 100 for testing an internal short of a secondary battery.
(60) The power supply 80 is connected to the electrode lead 56 of the secondary battery 60 for an internal short test to apply a charging current. The measuring instrument 90 is connected to the electrode lead 56 of the secondary battery 60 for an internal short test to measure a voltage and also to measure a temperature of the secondary battery 60 for an internal short test.
(61) Meanwhile, a suitable control unit (not shown) for convenient and effective operation of the power supply 80, the measuring instrument 90 and the like may be further included separately or integrally for each component. The control unit is usually a computer, which includes software for driving and controlling the components and for setting and memorizing various data values. A display means such as a monitor, a user input means such as a keyboard, and various interface devices may also be further included in the apparatus 100 for testing an internal short of a secondary battery. They may be implemented using common commercial products. For example, a monitor may be used to check information such as current test situation and test quantity, and the measuring instrument 90 may output a measured result to the control unit so that the measured result is output on the monitor.
(62) In the internal short evaluating method using the apparatus 100 for testing an internal short of a secondary battery, the secondary battery 60 for an internal short test is loaded in the explosion-proof chamber 70. The power supply 80 is connected to the electrode lead 56 of the secondary battery 60 for an internal short test to start charging. While charging, the measuring instrument 90 is used to measure the voltage (V) and temperature (T) of the secondary battery 60 for an internal short test. If the voltage of the secondary battery 60 for an internal short test corresponds to the threshold voltage (V.sub.th) of the P-N junction diode 5 as a result of continued charging, the internal short situation is simulated. At this time, it is checked whether the secondary battery 60 for an internal short test is exploded or fired. After the test, if the secondary battery 60 for an internal short test is stabilized, the secondary battery 60 is picked up from the explosion-proof chamber 70 and disassembled to analyze its internal components.
(63) If the secondary battery 60 for an internal short test is not exploded or fired as a result of simulating the internal short using the P-N junction diode 5, it is determined that the secondary battery manufactured including the positive electrode plate 10, the negative electrode plate 20, the separator 30 and the electrolyte of the secondary battery 60 for an internal short test is suitable. If the secondary battery 60 for an internal short test is provided with a current blocking means or the like that may suppress the destruction of the battery even if an internal short occurs, it is determined that the current blocking means or the like has been properly operated.
(64) On the contrary, if the secondary battery 60 for an internal short test is exploded or fired as a result of simulating the internal short, the secondary battery manufactured including the positive electrode plate 10, the negative electrode plate 20, the separator 30 and the electrolyte of the secondary battery 60 for an internal short test is not suitable. In addition, if the secondary battery 60 for an internal short test is provided with a current blocking means that may suppress the destruction of the battery even if an internal short occurs, it is determined that the current blocking means is not appropriate. Accordingly, it is determined that the elements of the secondary battery need be changed or the design conditions such as the current blocking means need to be changed, and then a suitable action is taken.
(65) In addition, various types of safety evaluations not described here may be available in the battery design step or in the safety item evaluating step after the battery is manufactured. Also, as long as various kinds of information obtained according to the internal short testing method of the present disclosure is utilized, this should be included in the scope of the present disclosure.
(66) The present disclosure has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the scope of the disclosure will become apparent to those skilled in the art from this detailed description.