Rotary volumetric machine with three pistons
10082028 ยท 2018-09-25
Inventors
Cpc classification
F04C2250/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0809
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01C1/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention concerns a rotary volumetric machine with three pistons comprising an enclosure forming a stator in which there moves a rotating assembly forming a rotor comprising a crankshaft that mechanically engages with the pistons, the rotating assembly defining, inside said enclosure, six chambers of variable volume of which the volume varies when the rotating assembly rotates, each of the pistons delimiting, with the enclosure, a variable volume chamber called the extrados chamber and two consecutive pistons delimiting, with the enclosure and the crankshaft, a variable-volume chamber called the intrados chamber. The geometry of the pistons and of the crankshaft is designed such that each intrados chamber has a capacity greater than or equal to the capacity of the extrados chambers.
Claims
1. A positive displacement rotary machine comprising: a tubular enclosure having an oval internal section; a crankshaft rotationally mounted in the enclosure; and three pistons, each piston centrally articulated to the crankshaft inside the enclosure, configured to have two opposite ends in continuous contact with the enclosure as the crankshaft rotates with respect to the enclosure, whereby each piston undergoes alternative rocking about its articulation to the crankshaft; wherein each piston has two intrados surfaces extending radially on either side of the corresponding articulation to the crankshaft, each intrados surface complementary to an underlying surface of the crankshaft, whereby, as the piston undergoes rocking motion, each intrados surface alternately moves towards and away from the underlying surface of the crankshaft.
2. The rotary machine of claim 1, wherein each of the pistons delimits with the enclosure an extrados chamber of variable volume, and two consecutive pistons delimit with the enclosure and the crankshaft an intrados chamber of variable volume, wherein the pistons and the crankshaft are configured so that the displacement of each intrados chamber is equal to or greater than the displacement of an extrados chamber.
3. The rotary machine of claim 2, wherein the crankshaft has slots in its external surface, the slots configured both to improve a trajectory and to enable adjustment of intake and exhaust flows in the intrados chambers.
4. The rotary machine of claim 1, wherein the crankshaft has a cylindrical shape, whereby the complementary surfaces are cylindrical of same diameter as the crankshaft.
5. The rotary machine of claim 1, wherein the crankshaft has an hexagonal or triangular shape, whereby the complementary surfaces are flat.
6. The rotary machine of claim 1, wherein the internal section of the enclosure is designed based on geometric rules applicable to rotary machines with a deformable rhombus.
7. The rotary machine of claim 1, wherein the articulation of each piston to the crankshaft comprises a flexible element fitted in grooves of the crankshaft and the piston.
8. The rotary machine of claim 1, comprising: two flanges laterally closing the enclosure; and aerostatic or hydrostatic bearings configured to ensure radial dynamic sealing between the pistons and the enclosure and axial dynamic sealing between the flanges and the crankshaft and piston; wherein the bearings are configured to be supplied with an operating fluid of the machine.
9. The rotary machine of claim 1, comprising: two flanges laterally closing the enclosure, including openings for fluid intake and exhaust from variable volume chambers defined by the pistons; and a radial slot in a lateral flank of each piston, positioned opposite one or more of the openings in the flanges.
10. The rotary machine of claim 9, wherein each piston has an extrados surface facing the enclosure, and an internal channel connecting the extrados surface to the slot in the lateral flank.
11. The rotary machine of claim 1, comprising rotating seals at the opposite ends of each piston, configured to roll over the enclosure during rotation of the machine.
12. The rotary machine of claim 1, comprising adjustable seals at the opposite ends of each piston, whose contact pressure on the enclosure is adjusted based on the pressure in variable volume chambers defined by the pistons.
13. The rotary machine of claim 1, wherein at least one piston has a skirt fixed to one of the lateral flanks thereof, conforming to an outer surface of the piston.
14. A positive displacement rotary machine comprising: a tubular enclosure having an oval internal section; a crankshaft rotationally mounted in the enclosure; and three pistons, each piston centrally articulated to the crankshaft inside the enclosure, configured to have two opposite ends in continuous contact with the enclosure as the crankshaft rotates with respect to the enclosure, whereby each piston undergoes alternative rocking about its articulation to the crankshaft; wherein the pistons and the crankshaft have complementary surfaces, configured such that each piston, as it undergoes rocking motion, alternatingly fits an underlying surface of the crankshaft, and each of the pistons delimits with the enclosure an extrados chamber of variable volume, and two consecutive pistons delimit with the enclosure and the crankshaft an intrados chamber of variable volume.
15. The rotary machine of claim 14, wherein the pistons and the crankshaft are configured so that the displacement of each intrados chamber is equal to or greater than the displacement of an extrados chamber.
16. The rotary machine of claim 14, wherein the crankshaft has a cylindrical shape, whereby the complementary surfaces are cylindrical of same diameter as the crankshaft.
17. The rotary machine of claim 14, wherein the crankshaft has an hexagonal or triangular shape, whereby the complementary surfaces are flat.
18. The rotary machine of claim 14, wherein the crankshaft has slots in its external surface, the slots configured both to improve a trajectory and to enable adjustment of intake and exhaust flows in the intrados chambers.
19. A positive displacement rotary machine comprising: a tubular enclosure having an oval internal section; a crankshaft rotationally mounted in the enclosure; three pistons, each piston centrally articulated to the crankshaft inside the enclosure, configured to have two opposite ends in continuous contact with the enclosure as the crankshaft rotates with respect to the enclosure, whereby each piston undergoes alternative rocking about its articulation to the crankshaft; two flanges laterally closing the enclosure, including openings for fluid intake and exhaust from variable volume chambers defined by the pistons; and a radial slot in a lateral flank of each piston, positioned opposite one or more of the openings in the flanges; wherein the pistons and the crankshaft have complementary surfaces, configured such that each piston, as it undergoes rocking motion, alternatingly fits the underlying surface of the crankshaft.
20. The rotary machine of claim 19, wherein each piston has an extrados surface facing the enclosure, and an internal channel connecting the extrados surface to the slot in the lateral flank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages and features will become more clearly apparent from the following description of particular embodiments of the invention provided for exemplary purposes only and represented in the appended drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
DETAILED DESCRIPTION
(38)
(39) The three piston rotary machine 100 comprises a peripheral enclosure 2 forming a stator and receiving a mobile assembly 30 forming a rotor and comprising a central shaft 4 which may or may not be fixed to a crankshaft 3 cooperating with three pistons 1.
(40) The stator 2 has an overall tubular shape of oval section, whose oval profile may comply with the geometric rules applicable to rotary machines with a deformable rhombus (RNDR). These design rules are known and described in state of the art documents, such as patent application FR 2,493,397 by J. P. Ambert. Enclosure 2 is closed at the sides by two flanges 5a and 5b, which may have openings 111 to allow the circulation of fluids, and bearings 103 in their center to rotationally guide the shaft 4 and/or the crankshaft 3.
(41) The crankshaft 3, which may or may not be fixed to the shaft 4, may either be a solid part or a laminated part whose width (in the axial direction of the machine, i.e. in the direction of the rotation axis of the mobile assembly 30) is approximately equivalent to the width of the enclosure 2. The crankshaft 3 may be in sliding contact with the flanges 5a and 5b during rotation of the machine 100.
(42) In one embodiment, the crankshaft width may be less than the width of the enclosure 2 so that the crankshaft does not contact the flanges 5a, 5b.
(43) The width of the pistons 1 may be equal to the width of the enclosure 2, or equal to the width of the crankshaft 3, and they are therefore in sliding contact with the flanges 5a and 5b on the sides of the enclosure 2. Each piston 1 has an external surface 117 with a cycloid curvature forming the extrados of the piston, and an internal surface 118 forming the intrados of the piston 1.
(44) At the ends of their extrados surfaces 117, pistons 1 have two sliding zones 104, symbolized by an interruption of the cycloid curvature of the extrados surface 117, for example. These sliding zones 104 are intended to be in contact with the internal surface of the enclosure 2 and to promote sealing of the pistons 1 during operation of the machine 100. The sliding zones 104 may be revolution cylinder sectors 105 forming a shape interruption with the cycloid extrados surface 117; the revolution cylinders 105 and the cycloid extrados surface 117 being tangent. The full revolution cylinders 105 are shown in dotted lines in
(45) The pistons 1 and the crankshaft 3 cooperate via a pivot link 106 configured to enable rocking and rotation of the pistons 1 inside the enclosure 2, whose internal profile may advantageously be an RMDR type profile, to enable fitting of the intrados surface with a complementary surface of the crankshaft 3, and to enable transmission of a torque from the pistons 1 to the crankshaft 3 or vice versa.
(46) To turn inside an RMDR type profile, the machine 100 may also have the following geometric characteristics:
(47) The rocking or rotation axis of the pivot link 106 is parallel to the central rotation axis of the transmission shaft 4 and is positioned in the middle M of a segment [AB] defined by the straight line between the centers A and B of the revolution cylinders 105 forming the sliding zones 104 of the pistons 1;
(48) The rocking axis of the pivot link 106 and the rotation axis of the crankshaft 3 are defined at a distance OM, equal to half of the segment [AB].
(49) According to the first embodiment illustrated in
(50) The rocker cylinder 107 may extend over at least part of the width of the crankshaft 3, as shown in
(51) To limit the pivoting friction of the pivot link 106, bearings may advantageously be housed in the male parts of the rocker cylinder 107 or in the female parts of the pivot link, such as plain bearings or any other type of rolling bearing able to withstand the alternating rocking movement and wear induced by contact and fretting (wear caused by contact during low amplitude oscillatory movement).
(52) According to a first alternative embodiment of the pivot link illustrated in
(53) Regardless of the alternative embodiment of the pivot link 106, the rocker cylinder 207, i.e. the male part, may be an element added to the crankshaft 3 or to the intrados of the piston 1 in order to simplify the manufacturing process of such a machine and to decrease the parts manufacturing costs.
(54) According to a second alternative embodiment of the pivot link (not illustrated), the rocker cylinder is a part independent from the crankshaft 3 and the pistons 1. In this alternative embodiment, the rocker cylinder cooperates with two concave rocker recesses arranged both in the crankshaft 3 and in each pistons 1.
(55) Transmission of movement between the crankshaft 3 and the pistons 1 is caused by a tangential force transmitted between the female part and the male part of the pivot link 106, 206, the direction of transmission of the tangential force being dependent on the alternative embodiment of the pivot link 106, 206 but also on the direction of transmission of the rotation torque, i.e. from the pistons 1 to the crankshaft 3 or vice versa.
(56) According to a third alternative embodiment of the pivot link illustrated in
(57) To limit friction and wear due to contact, this pivot link 106 may be made from a material with a low friction coefficient and possibly an additional surface coating. It is also possible to limit friction of the pivot link 106, 206, 306 using suitable bearing components, such as plain bearings, ball bearings or needle roller bearings. It is also possible to limit friction in the contact zone of the pivot link 106, 206, 306 by creating a hydrodynamic or aerodynamic film. This thin hydrodynamic film may be produced by infiltrating some of the compressed fluid flow between the male and female parts of the pivot link 106, 206, 306 so as to favor sliding during rocking.
(58) According to a fourth alternative embodiment of the pivot link 406, illustrated in
(59) A flexible blade of this kind can, for example, be compressed into the grooves 131, 132, which enables a radial force to be exerted by the elastic return of the blade, thus improving the sealing of the piston/enclosure contacts. A flexible blade of this kind 15 can also improve sealing between each intrados chamber 102 of the machine 100. In this alternative embodiment, the flexible blades 15 therefore perform the pivoting, torque transmission and link sealing functions. The extrados surface 117 of the pistons, with the internal wall of the enclosure 2 and the flanges 5a and 5b, defines three external chambers 101, called extrados chambers, forming variable volume cavities whose volume varies between a maximal and a minimal volume during the relative movement of the rotor 30 in the stator 2; this minimal volume can ultimately be zero according to the mathematical parameters of the ovoid of the enclosure 2 and those of the extrados surface 117.
(60) The rotary machine 100 also has three chambers 102, called intrados chambers, each intrados chamber 102 being placed between two extrados chambers 101. The intrados chambers 102 are delimited by the intrados surfaces 118 of two consecutive pistons 1, by the side surfaces 115, by the surfaces of the revolution cylinders 105 of the pistons 1 forming a junction surface between the extrados surface 117 and the intrados surface 118 of the pistons 1, by the internal wall of the enclosure 2, by the crankshaft 3 and by the flanges 5a and 5b. The intrados chambers 102 also form variable volume cavities whose volume varies between a maximal volume and a minimal volume during the relative movement of the rotor 30 and the enclosure 2, this volume variation being advantageously due to the alternating rocking movement of the pistons 1 relative to the crankshaft 3 around the pivot link 106 so that the complementary surfaces of the crankshaft 3 and the piston 1 (formed by the intrados surface 118, the revolution cylinders 105, and the side surfaces 115) move towards and away from each other alternately.
(61) According to the embodiment illustrated in
(62) According to another alternative embodiment of the invention, the pistons may have skirts 17 fixed to their side flanks, as illustrated in
(63) Fluid circulation in the enclosure 2, and more precisely in the cavities formed by the intrados 102 and extrados 101 chambers may be achieved via one or more axial openings 111 designed in one or both of the side flanges 5a, 5b and/or via one or more radial openings (not shown) in the enclosure 2 or in the crankshaft 3. The axial openings 111 may advantageously communicate only with the intrados chambers 102, and the same applies to the radial openings in the crankshaft 3. The rotary machine 100 does not require check valves for intake and exhaust, since the pistons 1, equipped with skirts 17 or not, and/or the crankshaft 3 cover and uncover the axial 111 and radial openings alternately as they rotate. The shape, section, number and positions of the openings enabling fluid entry and exit are defined according to the operating characteristics of the rotary machine 100. The openings are therefore configured according to the application, the fluid and the desired characteristics.
(64) As previously explained, the three-piston rotary machine 100 has six variable volume cavities formed by the three intrados chambers 102 and the three extrados chambers 101. Each intrados chamber 102 is diametrically opposed to an extrados chamber 101 and their volume variations (increase or decrease) are synchronous.
(65) The specific arrangement of the pistons 1 and the crankshaft 3 described previously, and advantageously defined dimensions of the pistons 1 and the crankshaft 3 lead to a three-piston rotary machine 100 with intrados chambers 102 and extrados chambers whose displacements and/or compression rates are equal to the displacements and/or compression rates of the extrados chambers 101 within 20% or greater thereto. The construction of six variable volume cavities with the same or approximately the same displacement enables the construction of machines operating main primary functions in each of these six chambers, with power/size and power/mass ratios of significant interest to a number of industrial applications and which cannot be provided by conventional machines with three pistons or four linked pistons. For certain applications, it may also be advantageous to have displacements or compression rates in the intrados chambers that are greater than the displacements and/or compression rates of the extrados chambers. The displacement of the intrados chamber 102 can advantageously be up to 50% larger than the displacement of the extrados chamber 101.
(66) Such a machine can thus be used advantageously as an internal combustion thermal engine, hydraulic engine, pneumatic engine, steam engine, pump, vacuum pump or in compressor mode, each of the variable volume cavities corresponding to a specific state depending on the mode of use of the machine.
(67) A three-piston positive displacement machine according to the invention may combine several different modes of use within its six intrados and extrados chambers, simultaneously or successively, and advantageously, up to 4 different modes of use, such as: one compressor mode in the extrados chambers 101 and one expansion engine mode in the intrados chambers 102, or alternatively one hydraulic pump mode in the intrados chambers operating on the right side of the machine and one hydraulic engine mode in the intrados chambers 102 operating on the left side of the machine.
(68)
(69)
(70)
(71)
(72) The evolution of gross engine torque produced by a single extrados chamber over one quarter rotation turn of the crankshaft (90);
(73) The evolution of gross engine torque produced by a single intrados chamber over one quarter rotation turn of the crankshaft (90);
(74) The evolution of gross engine torque produced by one external cavity and the diametrically opposed internal cavity over one quarter rotation turn of the crankshaft (90), in application of the chamber identification convention used in
(75) The evolution of gross engine torque produced by all the machine's chambers over one crankshaft rotation turn.
(76) The three piston rotary machine 100 of the invention offers the advantage of having no dead center, i.e. each engine stroke generates a movement that takes one quarter rotation (i.e. 90) of the machine, each rotor position comprises at least one engine stroke, as shown in
(77) As described previously, the intrados chambers 102 can have a dead volume defined by the volume between two pistons 1, the enclosure 2 and the crankshaft 3 when the pistons 1 are as close as possible, symmetrical relative to a radial plane passing through the rotation axis of the machine. In other words, the dead volume corresponds to the geometric volume of the cavity when it is at its minimum volume at the end of exhaust, this geometric volume can therefore contain a residual volume of working fluid. Due to the specific geometry of the pistons 1 and the crankshaft 3, the dead volume of the intrados chambers 102 is either large, up to 100% of the displacement of the intrados chamber 102, or very small, less than 5%. In certain specific applications, it may be necessary to reduce this dead volume further to optimize efficiency and performance of the rotary machine. In such a situation, the dead volume can be further reduced by altering the geometry of the side surfaces 115 of the pistons 1 and/or by reducing the diameter of the revolution cylinders 105 forming the sliding zones 104. An example of dead volume reduction is shown in
(78) In this way, the geometry of the pistons 1 and/or the crankshaft 3 can be modified to obtain theoretical compression rates and/or a displacement that are exactly identical, to a precision of 1/1000, in the extrados 101 and intrados 102 chambers.
(79) A rotary machine according to the invention thus enables the construction, for example, of a pneumatic engine or a steam engine whose power is greater than or equal to 3,000 Watts at 1,000 rpm, at a relative pressure of 10 bars, in a small overall volume (including a pre-chamber for overheating, located outside the enclosure 2): 14.5 cm length, 11.2 cm wide and 10 cm tall, for a total displacement of 360 cubic centimeters (cm3), and therefore an admitted geometric volume of 720 cubic centimeters per crankshaft revolution. The theoretical gross engine torque (i.e. excluding mechanical and hydraulic losses) of this steam engine according to the invention (illustrated in
(80) In a second industrial application, a rotary machine according to the invention may be used as a micropump, and advantageously as a dosing micropump if the displacements of the intrados and extrados chambers are the same. Such a dosing micropump could have a total displacement of 0.907 cm3 per revolution (or 907 microliters per revolution) for an external bulk volume of 6.3 cm3. In a micropump application without a dosing function, total displacement may be advantageously increased to more than 1.1 cm3 per revolution, in which case, the displacement of the intrados chamber would be 41% larger than the displacement of the extrados chamber, for the same small dimensions: external diameter 20 mm, axial length 20 mm.
(81) In this application, the theoretical dead volume of the extrados chamber is zero, and that of the intrados chamber is less than 0.35% of the displacement of the intrados chamber, i.e. a theoretical compression rate of the intrados chamber of 290.
(82) Such a micropump, made from suitable steel, has a mass of approximately 50 grams, and enables a pressure difference of more than 20 bars for the version with larger displacement, and more than 100 bars for the dosing micropump version. This micropump can work at rotation speeds of more than 1,000 rpm, and provide hydraulic compression power of around 36 Watt at 1,000 rpm for a differential pressure of 20 bars.
(83) In a third industrial application, a machine according to the invention may serve as a wheel motor in which the crankshaft 3 is rotationally fixed and the enclosure 2, constituting the wheel, rotates. Fluid intake and exhaust in this wheel motor is simple since they are axial via the shaft 4 and the crankshaft 3, which do not rotate in this case, then via the rocker cylinder(s) and recess(es) along specially arranged channels to access the extrados chambers.
(84) An advantage of a three-piston rotary machine according to the invention is that its pistons, crankshaft and enclosure are massive. This specific feature enables the pistons, crankshaft and enclosure to comprise elements offering additional functions, secondary to the so-called primary main functions, corresponding to the operating states of the machine in its various possible modes of use: internal combustion thermal engine, hydraulic motor, pneumatic motor, steam engine, pump, compressor, vacuum pump or a combination of the above modes. Indeed, these additional secondary functions may significantly improve the performance of the machine.
(85) A first example of an additional secondary function may be a hydraulic anti-blocking system to prevent stalling of the mechanism due to the non-compressible property of liquids in a hydraulic application of the machine. This first example is illustrated in
(86) When pressure in the chamber 101, 102 exerts a force greater than the stiffness of the spring 19, the piston 18 is pushed towards the bottom of the cavity 20, which enables the maximal volume of the chamber to be increased. When pressure falls below the threshold value of the spring 19, the piston 18 moves back, enabling dead volumes of almost zero to be attained. According to this first example or an alternative described below, the use of such a system enables the volume of the extrados chambers to be increased to 200% when applied to the pistons 1, and enables the volume of the intrados chambers to be increased to 70% when applied to the crankshaft 3, relative to the respective initial displacements in a three-piston rotary machine with no such system. Together with the intrados and/or extrados chamber volume increase, this system also enables:
(87) Provision of an anti-blocking function of the mobile assembly 30 at the end of each exhaust cycle where residual liquid may remain in a chamber when the cavity is in its top dead center; thanks to this system the residue is released after the top dead center in the chamber once the chamber moves onto the next cycle;
(88) Delaying the exhaust phase at the end of each intake phase, by suitably positioning the exhaust openings, the system thus enabling liquid to be retained and an overpressure to be created during exhaust.
(89) In an alternative of this first example using retractable volume(s) 24, the pistons 18 are replaced by flexible, watertight membranes 25; this alternative is illustrated in
(90) A second example of an additional secondary function may be implemented through electromechanical or magnetic components configured for coupling torque between the rotary assembly 30 and a rotating shaft outside the machine (or vice versa), so that the chambers of the machine can be totally sealed from the environment outside the machine. The electromechanical or magnetic components may advantageously be housed in the crankshaft 3 or in the pistons 1 and cooperate through a sealed, non-magnetic wall with other electromagnetic or magnetic components housed either in or outside the side walls 5a and 5b of the machine, or in the rotation shaft 4 of the machine passing through the center of the crankshaft 3 and not fixed thereto.
(91) A third example of an additional secondary function may be provided for improving the trajectory of the incoming flows (intake flows) and the outgoing flows (exhaust flows) and regulating the flows in the intrados chambers 102. To do so, cylindrical or conical axial slots may be provided in the crankshaft 3.
(92) A fourth example of an additional secondary function may be provided for improving the trajectory of the incoming flows (intake flows) and the outgoing flows (exhaust flows) and regulating the flows in the extrados chambers 101. To do so, slots may be provided in the flanks of the pistons 1.
(93) A rotary machine 100 according to the invention may also have elements for sealing of the intrados (102) and extrados (101) chambers. The rotary machine 100 may therefore include:
(94) A dynamic sealing element between the pistons 1 and the crankshaft 3, and more specifically, between the rocker cylinder 107 and the rocker recess 117;
(95) A dynamic sealing element on the extrados surface 117 of the pistons and advantageously on the sliding zones 104;
(96) Dynamic sealing elements between the flanges 5a, 5b and parts of the rotary assembly 30, i.e. the pistons 1 and the crankshaft 3.
(97) These sealing systems may be conventional, as commonly used in three-piston rotary machines or in rotary machines with a deformable rhombus (RMDR).
(98)
(99)
(100) A first part 14a extending the profile of the revolution cylinder 105 in the sliding zone 104;
(101) A second circular part 14b, whose center does not correspond to the center of the revolution cylinder 105 and which forms a pivot link with the piston 1;
(102) A third part 14c, which forms pressure surfaces on which the fluid in the intrados or extrados chambers exerts pressure; the pivoting center of the seal 14 being offset from the axis of the sliding cylinder 105, the seal 14 exerts through rotation a contact pressure on the internal ovoid surface of the enclosure 2 at the contact lines.
(103) A fourth part 14d is a recess in which a spring element is housed, keeping the tilting seal 14 in its housing and maintaining a minimal contact pressure of the seal 14 against the internal ovoid surface of the enclosure 2.
(104)
(105) Creation of contact pressure between the sealing part of the piston 1 and the enclosure 2 that is just enough to ensure sealing, thus limiting losses due to friction and part wear;
(106) Compensation for Clearance Due to Wear.
(107)
(108)
(109) In this alternative embodiment, the flange 5b is fixed to the stator 2 (shown only on
(110) When the machine 100 is used in hydraulic or pneumatic or steam engine mode, the extrados 101 and intrados 102 chambers achieve an expansion of the operating fluid pressure. Consequently the pressure, P1, corresponding to the operating fluid pressure upstream of the intake windows 112 is greater than or equal to the pressure, P2, of this same operating fluid in the intrados 102 and extrados 101 chambers of the machine, during the expansion phase and then exhaust phase.
(111) The intake pre-chamber 125 thus remains constantly under maximum pressure P1, i.e. the pressure of the operating fluid when it enters the machine via a general intake manifold 129. This constant pressure in the pre-chamber 125 ensures that the intake flange 5a is pushed against the rotor 30, and the rotor 30 is pushed against the exhaust flange 5b, thus ensuring dynamic sealing by plane-to-plane contact without clearance, and compensation for clearance due to wear between the pistons 1 and the crankshaft 3 on one side, and the flanges 5a, 5b on the other side.
(112) The intake flange 5a also has holes 124, enabling the operating fluid in the pre-chamber 125, under maximal pressure P1, to reach the bottom of the two grooves in flange 5a, i.e. the bottom of the peripheral groove and the shaft groove in order to exert thrust on the peripheral seal 123 against the internal ovoid surface of the stator 2 and on the shaft seal 127 against the shaft 4.
(113) To reduce friction and wear of the flanges 5a and 5b both against the pistons 1 and the crankshaft 3, the sealing means described in this alternative embodiment may be completed with a counter-thrust actuator 126, preferably housed in the crankshaft 3. As shown in
(114) The counter-thrust force of this actuator 126 may advantageously be variable according to the rotation angle and time so that the force resulting from the counter-thrust of the actuator 126, added to the thrust force against the flange 5a by the operating fluid under pressure P2 in the extrados 101 and intrados 102 chambers, is constantly equivalent (and in the opposite direction) to the thrust force against the flange 5a by the operating fluid under pressure P1 in the pre-chamber 125. The contact pressures exerted between the flat surfaces of the flanges 5a, 5b and the parts of the rotor 30 are thus very low or even null.
(115) Finally, this dynamic sealing system may be further refined by providing thin grooves, made either on the surfaces of the flanges 5a, 5b on the side of the chambers 101, 102, or on the side flanks of the pistons 1 and the crankshaft 3. These fine grooves act as labyrinth seals 156 (not visible on
(116) This fourth alternative embodiment of a dynamic sealing system is applicable according to the same principle when the machine 100 is used as a compressor, a hydraulic pump or a vacuum pump. Since the pressure P2 of the operating fluid in the chambers 101,102 is less than or equal to the pressure P3 downstream of the exhaust windows 113, the third flange 119 is placed after the flange 5b comprising the exhaust windows 113, on the opposite side of said intrados and extrados chambers, forming with the latter a post-chamber of exhaust. In this case, the intake flange 5a is fixed to the stator 2 and the flange 5b slides axially in the stator 2.
(117) This fourth alternative embodiment of a dynamic sealing system is applicable according to the same principle when the machine 100 has radial openings for operating fluid circulation, i.e. openings made radially in the enclosure 2 and/or in the crankshaft 3, to access the intrados 102 and/or extrados 101 chambers. Thus, the 3 flanges 5a, 5b and 119 are blind, and the pre-chamber 125 or the post-chamber is filled with pressurized operating fluid upstream or downstream, respectively, of said radial openings.
(118)
(119) The general principle of this fifth alternative is based on aerostatic bearings, using a pressurized service fluid injected into the flanges 5a, 5b and inside the parts making up the rotor 30. This service fluid can be either a gas or a liquid under pressure; in the latter case, the bearings are said to be hydrostatic. Ideally, the pressurized service fluid used to supply these aerostatic bearings is the operating fluid of the main function of the machine implemented in the extrados 101 and/or intrados 102 chambers. If the machine 100 is a compressor or pump, some of the pressurized operating fluid flow is tapped from a post-chamber downstream of the exhaust windows 113. If the machine 100 is a pneumatic, steam or hydraulic engine, part of the pressurized operating fluid flow is tapped from a pre-chamber upstream of the intake windows 112. An advantageous variation of this fifth alternative of a dynamic sealing system, not shown in the figures, includes using the service fluid directly from the intrados 102 and/or extrados 101 chambers, by tapping the fluid that operates the main function(s) of the rotary machine 100. In the example shown in
(120)
(121) In this alternative embodiment:
(122) The machine shaft 4 is supported by the two bearings 103 which are cylindrical aerostatic shaft bearings 152 housed in each of the flanges 5a, 5b;
(123) The plan contact of the flanges 5a, 5b against the crankshaft 3 is supported by two annular aerostatic bearings 151, also housed in each of the flanges 5a, 5b;
(124) The rocking pivot link 106 of the piston 1 in the crankshaft 3 is an aerostatic bearing pad 155, the pad of pressurized service fluid being either in the rocker cylinder 107 or in the rocker recess 127. The sealing of this aerostatic pad 155 can be completed by radial labyrinth grooves 156 on the rocker cylinder 107 of the piston 1 or on the rocker recess 127 of the crankshaft 3;
(125) The plan contact of each of the two flanks of each piston 1 against the flanges 5a, 5b is supported by two planar aerostatic bearings 153 housed in each of the two flanks of the piston 1;
(126) The cylindrical seal 13 is supported by a semi-cylindrical aerostatic bearing 154, housed at the end of the piston co-axially to the revolution cylinder 105 described previously and of approximately the same internal diameter than the revolution cylinder. The opening angle of this semi-cylindrical aerostatic bearing 154 enables the cylindrical seal 13, in a pivot link with its semi-cylindrical aerostatic bearing 154, to be in constant rolling contact against the internal ovoid surfaces of the stator 2.
(127) In the variation presented in
(128) The pressurized service fluid, tapped from the post-chamber downstream of the exhaust windows 113, passes through the exhaust flange 5b via an axial channel 141. It fills the circular groove 142 to enable continuous diffusion in the axial channels 144 of the crankshaft 3 in rotation relative to the flange 5b. The service fluid also spreads as far as the shaft aerostatic bearing 152 and the annular aerostatic bearing 151 via the radial channels 143 in the flange 5b. From the axial channels 144 of the crankshaft 3, the pressurized service fluid reaches the other flange 5a to supply the two other aerostatic bearings 151,152, and the pivot link 106 via the radial channels 145 in the crankshaft 3. The access channels of the pressurized service fluid inside the crankshaft 3 can also be made in the rotation shaft 4 of the machine. Continuing on from the radial channel 145 in the crankshaft 3, the pressurized service fluid fills the aerostatic bearing pad 155 in the rocker recess 127 whose pressure force is exerted against the rocker cylinder 107, supporting it. The width of this aerostatic bearing pad 155 in the radial plane is calculated so that the continuity of service fluid distribution between the radial channel 145 in the crankshaft 3 and the radial channel 146 in the piston 1 is ensured regardless of the position of the piston 1 during rotation of the rotor 30. Finally, from the radial channel 146 in the piston 1, the pressurized service fluid is transported to the planar aerostatic bearings 153 and to the semi-cylindrical aerostatic bearings 154 via the terminal axial channels 147 and the terminal radial channels 148.
(129) In addition to the advantages of the substantial reduction in friction and wear, non-pollution of the operating fluid with a conventional lubricant, the smaller number of parts can also be advantageous in this fifth alternative embodiment. As shown in
(130) A powder sintering process can be particularly suitable for the manufacture of such solid porous pistons 1, followed by a calibration operation to obtain the dimensional and geometrical precision required, then a surface treatment to seal the surfaces of the piston 1 not intended to serve as aerostatic bearings, i.e. those delimiting the extrados 101 and intrados 102 chambers.
(131) In short, a rotary machine according to the invention presents the advantage of having six variable volume cavities of equivalent displacements, or intrados chamber displacements larger than extrados chamber displacements. The displacement equivalence of the different cavities in a three-piston rotary machine is directly and principally (but not only) dependent upon the following interdependent geometric parameters:
(132) Radius of the Rocker Cylinder 107;
(133) Intrados profile 118 of the pistons 1 in correlation with and dynamically complementary to the external profile of the crankshaft 3, these two profiles being mathematically related;
(134) Geometry of the side surfaces 115 enabling modification of the dead volume of the chamber in particular;
(135) Geometry of the junction surfaces between the side surfaces 115 and the intrados surfaces 118 on one side and the extrados surfaces 117 on the other;
(136) Possible use of one or more retractable volumes (24) in the crankshaft 3, and/or in the pistons 1 and/or in the enclosure 2.
(137) Other variations and embodiments of the invention may be envisaged, without departing from the scope of the invention as defined in the claims.