Systems and methods for orienting containers in a labeling system
10081450 ยท 2018-09-25
Inventors
Cpc classification
Y10T156/1744
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65C3/16
PERFORMING OPERATIONS; TRANSPORTING
Y10T156/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B32B41/00
PERFORMING OPERATIONS; TRANSPORTING
B65C3/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is disclosed of orienting a container in a labeling system. The method includes the steps of: providing a plurality of containers on a conveyor wherein the containers and the conveyor are moving at a constant velocity V.sub.C; receiving a captured container of the plurality of containers between a first belt that is moving at a dynamic velocity V.sub.A and a second belt that is moving at a dynamic velocity V.sub.B, the first and second belts capturing opposing sides of a captured container while the captured container remains on the conveyor, wherein at the time of capturing the container between the first and second belts, V.sub.A, V.sub.B and V.sub.C are substantially equal to each other; applying a label to the container using the first and second belts by adjusting the velocities V.sub.A and V.sub.B; adjusting the orientation of the captured container by further adjusting the velocities V.sub.A and V.sub.B; and releasing the captured container from the first and second belts at the velocity V.sub.C on the conveyor, wherein at the time of releasing the container from between the first and second belts, V.sub.A, V.sub.B and V.sub.C are substantially equal to each other.
Claims
1. A method of orienting a container in a labeling system, said method comprising the steps of: providing a plurality of containers on a conveyor, wherein the plurality of containers and the conveyor are moving at a constant velocity V.sub.C; receiving a given container of the plurality of containers between a first moving belt with velocity V.sub.A and a second moving belt with velocity V.sub.B, said first and second moving belts capturing opposing sides of the given container while the given container remains on the conveyor, wherein at the time of capturing the given container between the first and second moving belts the velocities V.sub.A and V.sub.B are substantially equal to constant velocity V.sub.C; applying a label to the given container using at least one of the first and second moving belts; adjusting the orientation of the given container by varying one or both of the velocities V.sub.A and V.sub.B while constant velocity V.sub.C remains constant and while the given container continues to move along a path of the conveyor, and the varying results in at least one of velocity V.sub.A or velocity V.sub.B no longer being substantially equal to constant velocity V.sub.C; and releasing the given container from the first and second moving belts at the velocity V.sub.C on the conveyor, wherein at the time of releasing the given container from between the first and second moving belts, both velocities V.sub.A and V.sub.B are again substantially equal to the constant velocity V.sub.C.
2. The method as claimed in claim 1, wherein said step of applying the label to the given container involves first receiving an exposed adhesive side of the label on a portion of the given container prior to having a non-adhesive side of the label contact the first moving belt.
3. The method as claimed in claim 1, wherein said step of applying the label to the given container involves first contacting the first moving belt with a non-adhesive side of the label and then contacting an adhesive side of the label to the given container.
4. The method as claimed in claim 2, wherein said containers are provided to a subsequent processing station following labeling and orientation.
5. The method as claimed in claim 1, wherein said method further includes the step of providing a top belt assembly for stabilizing the containers on the conveyor from above the containers at least one of prior to and following the steps of receiving the given container, adjusting the orientation of the given container and releasing the given container.
6. The method as claimed in claim 1, wherein said first and second moving belts each travel along a distance of the conveyor Y, that is less than a pitch P of the containers on the conveyor.
7. A method of labeling and orienting a container in a labeling system, said method comprising the steps of: providing a plurality of containers on a conveyor wherein the containers and the conveyor are moving at a constant velocity V.sub.C; receiving a given container of the plurality of containers between a first moving belt with velocity V.sub.A and a second moving belt with velocity V.sub.B, said first and second moving belts capturing opposing sides of the given container while the given container remains on the conveyor, wherein at the time of capture the velocities V.sub.A and V.sub.B are substantially oriented in a common direction and are substantially equal to the constant velocity V.sub.C; feeding a label toward an area between the first and second moving belts such that an exposed adhesive side of the label may be applied to the given container captured between the first and second moving belts; applying the label to the given container using at least one of the first and second moving belts; adjusting the orientation of the given container by changing one of the velocities V.sub.A and V.sub.B to be opposite in direction to the other of the velocities V.sub.A and V.sub.B while the given container continues to move along a path of the conveyor; and releasing the given container from the first and second moving belts, wherein at the time of releasing the given container, both velocities V.sub.A and V.sub.B are again substantially oriented in the common direction are again substantially equal to the constant velocity V.sub.C.
8. The method as claimed in claim 7, wherein said step of feeding the label toward the area between the first and second moving belts involves moving a release web that includes a plurality of labels over a peel plate at a constant velocity V.sub.L, wherein the peel plate is positioned proximate the first moving belt.
9. The method as claimed in claim 7, wherein said containers are provided to a subsequent processing station following labeling and orientation.
10. The method as claimed in claim 7, wherein said method further includes the step of providing a top belt assembly for stabilizing the containers on the conveyor from above the containers at least one of prior to and following the steps of receiving the given container, adjusting the orientation of the given container and releasing the given container.
11. The method as claimed in claim 7, wherein said first and second moving belts each travel along a distance of the conveyor Y, that is less than a pitch P of the containers on the conveyor.
12. The method as claimed in claim 7, wherein during the step of adjusting the velocities of V.sub.A and V.sub.B, a velocity of the bottle does not exactly equal V.sub.C.
13. The method as claimed in claim 7, wherein during the step of adjusting the velocities of V.sub.A and V.sub.B, a velocity of the bottle substantially equals V.sub.C.
14. The method as claimed in claim 7, wherein the step of feeding a label toward the area between the first and second moving belts involves first having an exposed adhesive side of the label contact the given container and subsequently having a non-adhesive side of the label contact the first moving belt.
15. The method as claimed in claim 7, wherein the step of feeding a label toward the area between the first and second moving belts involves first having a non-adhesive side of the label contact the first moving belt, and subsequently having an exposed adhesive side of the label contact the given container.
16. A method of labeling and orienting a container in a labeling system, said method comprising the steps of: providing a plurality of containers on a conveyor wherein the containers and the conveyor are moving at a constant velocity V.sub.C; receiving a captured one container of the plurality of containers between a first moving belt with velocity V.sub.A and a second moving belt with velocity V.sub.B, said first and second moving belts capturing opposing sides of the one container while the one container remains on the conveyor, wherein at the time of capture the velocities V.sub.A and V.sub.B are substantially equal to the constant velocity V.sub.C, and wherein said first and second moving belts each travel along a distance of the conveyor Y that is less than a pitch P of the containers on the conveyor; adjusting the orientation of the one container by varying one or both of the velocities V.sub.A and V.sub.B such that the velocities V.sub.A and V.sub.B are not substantially equal to each other, and releasing the one container from the first and second moving belts, wherein at the time of releasing the one container, both velocities V.sub.A and V.sub.B are again substantially equal to the constant velocity V.sub.C.
17. The method as claimed in claim 16, wherein said method further includes the step of providing a top belt assembly for stabilizing the containers on the conveyor from above the containers at least one of prior to and following the steps of receiving the one container, adjusting the orientation of the one container and releasing the one container.
18. The method as claimed in claim 16, wherein method further includes the step of applying a label to the one container, and wherein the step of applying the label to the one container involves first receiving an exposed adhesive side of the label on a portion of the one container prior to having a non-adhesive side of the label contact the first moving belt.
19. The method as claimed in claim 16, wherein the method further includes the step of feeding a label toward an area between the first and second moving belts such that an exposed adhesive side of the label may be applied to the one container captured between the first and second moving belts.
20. The method as claimed in claim 19, wherein said step of feeding the label toward the area between the first and second moving belts involves moving a release web that includes a plurality of labels over a peel plate at a constant velocity V.sub.L, wherein the peel plate is positioned proximate the first moving belt.
21. A method of orienting a container in a labeling system, said method comprising the steps of: providing a plurality of containers on a conveyor wherein the containers and the conveyor are moving at a constant velocity V.sub.C; receiving a given container of the plurality of containers between a first moving belt with velocity V.sub.A and a second moving belt with velocity V.sub.B, said first and second moving belts capturing opposing sides of the given container while the given container remains on the conveyor, wherein at the time of capturing the given container between the first and second moving belts, the velocities V.sub.A and V.sub.B are substantially equal to constant velocity V.sub.C; applying a label to the given container using at least one of the first and second moving belts; adjusting the orientation of the given container by varying an acceleration rate associated with one or both of the first and second moving belts while constant velocity V.sub.C remains constant and while the given container continues to move along a path of the conveyor, and the varying results in at least one of velocity V.sub.A or velocity V.sub.B no longer being substantially equal to constant velocity V.sub.C; and releasing the given container from the first and second moving belts at the velocity V.sub.C on the conveyor, wherein at the time of releasing the given container from between the first and second moving belts, both velocities V.sub.A and V.sub.B are again substantially equal to the constant velocity V.sub.C.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following description may be further understood with reference to the accompanying drawings in which:
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(18) The drawings are shown for illustrative purposed only.
DETAILED DESCRIPTION
(19) In accordance with an embodiment, the invention provides a labeling and container orientation system as well as a method operation of such a system that reduces mass and therefore inertia of the moving parts of the system for very high dynamic response of the belts that are used to rotate the container. Systems of certain embodiments of the invention also provide that the inertia of the drive motors that control the orientation belts closely match the driven load inertia so as to provide a very high dynamic response of the belts.
(20) As shown in
(21) A silicone coated release liner 40 carries adhesive backed labels 42 over a peel plate 44 that is proximate the first belt 20 near the idler pulley 24. As the release liner 40 with labels 42 are drawn over the peel plate 44, the labels peel away from the release liner 40, and the adhesive side of the labels 42 contact containers. In the system 10, each container is received by the first and second belt assemblies and is pinched between the first and second belts at the same time that a label is fed between the container and the first belt, causing the label to stick to the container.
(22) With further reference to
(23) The labels may enter the labeling and orientation system either in flag-on or roll-on mode. In flag-on mode, the adhesive side of the label first contacts the container, and the non-adhesive side of the label is then received against the first belt. In roll-on mode, the non-adhesive side of the label is first contacted against the first belt, and the adhesive side of the label subsequently contacts the container.
(24) The first belt assembly 16 may also include a first guide plate 60 and the second belt assembly 18 may include a second guide plate 62 that cooperate to guide and stabilize the containers 14 as they leave the first and second belts 20, 30. In certain embodiments, as further shown in
(25) A belt controller 68 (shown in
(26) Upon entry into the labeling and orientation system, the belt 20 on the same side as the label peel plate matches the motion of the incoming label, as produced by the label application portion of the machine. The opposing belt 30 may have a motion profile that decreases in speed, stopping or even running in the reverse direction for a short time, before matching the conveyor speed and the container at the exit of the orientation system. At the point of exit from the orientation system, each container remains upright and the containers are each provided in a desired orientation with respect to the direction of movement of the conveyor. At all times, therefore, the containers are maintained at the same spacing (pitch) at the entrance and exit of the labeling and orientation system; they do not slip at all with respect to the conveyor. So, while V.sub.C is constant but V.sub.A and V.sub.B are non-constant, at all times:
V.sub.C=(V.sub.A+V.sub.B)/2
(27) During the time therefore, of capturing a container between the first and second belts, V.sub.A, V.sub.B and V.sub.C are substantially equal (which includes exactly equal) to each other, and at the time of releasing the container from the first and second belts, V.sub.A, V.sub.B and V.sub.C are again substantially equal (which includes exactly equal) to each other.
(28) Further, at all times, each container remains centered along the centerline 64 of the conveyor as shown in
(29) As shown diagrammatically in
=(V.sub.AV.sub.B)/D
(30) For example, a label first contacts a container and the container is then rotated at a rate until the label is fully applied. Then container then continues rotating to the starting point where the label first contacted the container. Now, to orient the container to a desired orientation for application of a second label or an outsert, the container is then rotated a distance of L/2. So, the total distance of rotation is given by D+L/2.
(31) If the time to rotate the angle is t, it is known that =t. Since =(V.sub.AV.sub.B)/D, it is known that:
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(33) The belt linear velocities may then be determined as:
V.sub.A=V.sub.0+at
V.sub.BV.sub.0at
wherein V.sub.0 is the initial velocity and a is the acceleration. Note that the second belt turns in the opposite direction as the first belt at this point in time. Substituting for V.sub.A and V.sub.B, it is known that:
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which becomes:
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(36) Solving for a provides:
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(38) With reference again to
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(40) To determine the acceleration of the belts, it may then be determined that:
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which may be simplified to:
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(43) Since there is no slippage between the center of the container and the conveyor, the arc length L is equal to the linear distance traveled by the belt.
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(46) By maintaining both belts as having matched acceleration and deceleration, the velocities of the two belts always sum to V.sub.C, so the pitch of the containers is never lost. At certain times, the velocity of the second (or back belt) will be negative, so the belt is moving in a reverse direction with respect to the conveyor. To calculate the acceleration required for V.sub.A, the total distance that a bottle must rotate, is again, provided by D+L/2. The bottle pitch P (e.g., 6 inches) must be greater than the distance Y (e.g., 5.5 inches) between the pulley wheels 24 and 26 to ensure that only one bottle at a time is between the belts 20 and 30. In accordance with an example therefore, if the production rate is 220 bottles per minute, it may be determined that:
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(48) The time that velocities of the first and second belts match is provided by:
t.sub.M=V.sub.C=0.25 inches/22 inches/sec.=0.114 sec.
wherein M is a distance of travel (e.g., 0.25 Y) with matched belt speeds.
(49) Since the acceleration time is the distance that the conveyor travels during acceleration and deceleration, it may be determined that:
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(51) The acceleration required is therefore, provided by:
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(53) Since the acceleration of the belts is split equally, the deceleration rate for the first belt is the negative of the acceleration rate. The second belt has an acceleration and deceleration that is equal but opposite the acceleration and deceleration of the first belt.
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(57) The first belt (the wrapping belt) may have movement profile as shown in
(58) The second belt (the backing belt) may have a movement profile as shown in
(59) The first belt may have a dispenser movement profile as shown in
(60) The first belt dispenser movement profile (as shown in
(61) The first dispenser therefore has three modes of operation. The first is a roll-on mode with label orientation. The second is a roll-on mode with no label orientation, and the third is a flag-on mode.
(62) The roll-on mode of operation may be used when label wrapping & orientation is required. This mode will perform the initial label wrapping and then it will rotate the bottle so that when it exits the system, the label gap on the bottle will be positioned in a specific orientation. The roll-on mode with no label orientation mode of operation may be used when only label wrapping is required. This mode will perform the label wrapping process, but will not orient the bottle. The flag-on mode of operation may be used to attach a label onto a bottle without requiring the label to be wrapped onto the bottle.
(63) Those skilled in the art will appreciate that numerous modifications and variations may be made to the above disclosed embodiments without departing from the spirit and scope of the present invention.