RF diffractive element with dynamically writable sub-wavelength pattern spatial definition
10084239 ยท 2018-09-25
Assignee
Inventors
Cpc classification
International classification
Abstract
A spatial modulator for RF beams (microwave (uW), millimeter wave (MMW), and sub-millimeter wave (sub-MMW)) using dynamically-writable highly-reflective regions, with sub-wavelength diffractive pattern spatial definition that is finer than the wavelength of the incident RF beam.
Claims
1. A phase modulator for radio-frequency (RF) electromagnetic waves at a first range of frequencies, the phase modulator comprising: a) RF reflective regions at a plurality of physical levels, the physical levels being separated by one or more RF phase-delay layers; and b) one or more dynamically writable reflective regions at one or more physical levels, the dynamically writable reflective regions having pattern spatial definition finer than the wavelength of the electromagnetic waves at the first range of frequencies.
2. The apparatus of claim 1, wherein the dynamically writeable reflective regions are plasmas in one or more semiconductor layers.
3. The apparatus of claim 2, wherein the semiconductor layer has a thickness on the order of magnitude of the electromagnetic skin depth of the electromagnetic waves in the plasma.
4. The apparatus of claim 2, wherein the plasma is written with photons with energy greater than the semiconductor bandgap of a semiconductor layer.
5. The apparatus of claim 4, wherein the absorption depth in the semiconductor layer at the photonic wavelength is on the order of magnitude of the skin depth of the electromagnetic wave in the plasma.
6. The apparatus of claim 4, wherein the apparatus includes optical antireflective structures, so as to reduce surface reflections of the photons.
7. The apparatus of claim 1, wherein the dynamically writable reflective regions are dynamically erasable.
8. The apparatus of claim 7, wherein the dynamically writable reflective regions are erased through recombination and thermalization of the plasma.
9. The apparatus of claim 7, wherein the dynamically writable reflective regions are erased through voltage field biasing and removal at one or more electrodes.
10. The apparatus of claim 2, wherein the plasma is confined by one or more electrically-insulating structures.
11. The apparatus of claim 1, wherein the reflective regions are operably engaged.
12. The apparatus of claim 11, wherein the apparatus includes antireflective structures.
13. The apparatus of claim 11, wherein the apparatus includes thermally-conductive structures.
14. The apparatus of claim 2, wherein the semiconductor layer surface is passivated, so as to increase carrier lifetime.
15. The apparatus of claim 2, wherein the semiconductor layer surface is doped, so as to reduce carrier lifetime.
16. The apparatus of claim 4, further comprising a photon patterning system selected from a group consisting of: a digital micromirror device, a grating light valve device, an addressable laser array, an addressable light emitting diode array, and a liquid crystal device.
17. The apparatus of claim 1, wherein the modulator is bendable.
18. The apparatus of claim 1, wherein the pattern is selected from a group consisting of: patch resonators, ring resonators, split-ring resonators, U-shaped resonators, V-shaped resonators and rod resonators.
19. The apparatus of claim 1, wherein a portion of the reflective regions are metallic elements.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DETAILED DESCRIPTION
(20) The techniques and apparatus disclosed herein provide the ability to generate high-reflectivity photoconductive surfaces with low laser power levels, using a short laser wavelength for excitation (680laser efficiency improvement compared to prior published designs). In some embodiments, sub-THz-wavelength binary diffractive structures, which are able to achieve very high diffractive efficiency (low insertion loss) compared to classical binary diffractive patterns (>95% versus 40.5% efficiency), are used. Aspects of some embodiments include the integration of THz antireflective (AR) structures, fast optical pattern switching methods (32 kHz to 50 MHz scan rates), silicon-on-insulator carrier confinement, and optical AR coatings. The resulting software-defined, solid-state subreflector technology can be used to outperform alternatives by orders of magnitude. The subreflector scanning speed, broad bandwidth, power efficiency, functional flexibility, ruggedness, and physical compactness will enable a wide range of leap-ahead applications.
(21) A photoconductive diffractive device requires higher carrier densities near the surface of the semiconductor, such that it becomes highly conductive and pseudo-metallic. Previously, impractically high optical power and long carrier lifetimes were needed to operate in the pseudometallic regime, precluding high-speed low-power pseudo-metallic operation. However, this high-carrier-density region need only be created in a thin surface layer (1 um or less), comparable to the skin depth of the RF THz wave in the plasma. Short-wavelength optical absorption coefficients in silicon are approximately two orders of magnitude greater than for longer (near-IR) optical wavelengths taught by prior art. Thus, for an equivalent incident power level, a greater carrier concentration is achieved within a thin layer of silicon. For example, at 405 nm, the absorption depth in Si is 125 nm, while at 900 nm, the absorption depth is 33 urn, or 265 longer.
(22) Because a thin layer comparable to the skin depth of the RF THz wave in the plasma is sufficient to achieve high reflectivity, a physically-thin dynamically writeable RF reflection layer can be used. When dense plasma is not present, this thin sheet of Si minimally affects THz wavelengths in the unexcited transparent state. Furthermore, a thin electrically insulating layer can be used to confine the dense plasma within the dynamically writeable RF reflection layer. This may be, for example a thin silicon dioxide layer.
(23) Because the refractive index of silicon increases rapidly in the short-wavelength near-UV region (n=5.45), an appropriate optical anti-reflective coating is also quite beneficial, to reduce optical surface reflection and increase photonic efficiency. Air-to-silicon surface reflection for a 405 nm optical wavelength can be reduced from 48% to <1% with a single-layer coating. This allows more light to enter the semiconductor to improve plasma generation efficiency.
(24)
(25) A DMD, as is well known, is an optical semiconductor device that has on its surface a large array of microscopic mirrors, which in this application correspond to the pixels in the pattern to be projected onto the dynamic silicon subreflector. The mirrors can be individually rotated between an on state and an off state. In the former state, light from the laser source is reflected onto the dynamic silicon subreflector, thus illuminating the corresponding pixel in the dynamically writeable layer of the subreflector. In the off state, the light is directed elsewhere, e.g., onto a heatsink, and the corresponding pixel on the subreflector is dark.
(26) The photoconductive regions of the dynamically writeable layer of the subreflector, when layered with an RF-phase-shifting layer and an RF-reflecting layer, form an RF zone plate. In
(27) The dynamic diffractive subreflector of
(28) Examples of the subwavelength RF diffractive patterns that may be implemented using the diffractive elements and selective optical illumination techniques described herein include spatial pulse width diffractive patterns, spatial pulse position diffractive patterns, halftone diffractive patterns, dithered diffractive patterns, metasurface diffractive patterns (split-ring resonators, U-shaped resonators, and V-shaped resonators, for example), and holographic diffractive patterns. For binary diffractive elements (with two physical RF phase delay layers), sub-wavelength diffractive patterns allow much higher diffraction efficiency, compared to 40.5% for conventional diffractive Fresnel Zone Plate designs.
(29) Several approaches are disclosed to achieve dynamically-writable high-reflectivity plasma regions with sub-wavelength diffractive patterning at a moderate optical power level. One aspect of several embodiments of the presently disclosed techniques is the use of short-wavelength lasers to generate dense carrier plasmas. Prior approaches use long optical wavelengths to generate carrier plasmas in semiconductors, due to reasons of lower surface reflection loss, higher quantum efficiency, and the existence of optical sources such as diode lasers with high power efficiency at these long wavelengths. In the techniques and systems described herein, shorter optical wavelengths (e.g., for silicon, wavelengths less than 600 nm, and more preferably less than 500 nm) are used. These shorter optical wavelengths can more efficiently generate dense carriers within a thin layer of a semiconductor material, such as silicon, at high rates and using moderate power. This is due to the much higher absorption coefficient of silicon at these wavelengths. The longer wavelengths used in prior art techniques are not efficiently converted to plasma within a thin semiconductor layer, due to the lower absorption coefficient in the semiconductor at these wavelengths.
(30) The use of short-wavelength light (e.g., about 405 nm) provides several beneficial consequences. Short-wavelength light efficiently generates high-density carriers within a thin surface sheet volume of silicon, owing to the high absorption coefficient at this wavelength. These photoconductive sheets (on the order of the skin depth for a THz-frequency signal) are patterned to form high-reflectivity low-loss THz-diffractive structures. Fully-reflective designs are fundamentally more diffractively-efficient than absorptive photoconductive beam-steerers. Laser power is used more efficiently, since carriers are only induced in the active surface sheet volume. As detailed below, carriers in some embodiments are confined near the surface by an insulating sub-layer, which prevents diffusion into the underlying substrate. Optical anti-reflective (AR) layers at the active Si surface may also be used, to improve excitation efficiency.
(31) Photoconductive patterning at sub-THz-wavelength lateral resolution enables greater THz diffractive beamforming and beam-steering efficiency. Advanced algorithms may be used to design high-efficiency diffractive patterns, based on phase-correcting Fresnel Zone Plates and advanced holographic and metasurface concepts. Diffractive element designs are able to exceed the often-cited 40.5% theoretical maximum diffraction efficiency for a binary diffractive element via several strategies. High lateral-patterning resolution can be used to create sub-THz-wavelength zones, which have been shown to diffract with high efficiencies, both theoretically and experimentally. The binary phase shifter) (0/180 is patterned over sub-wavelength dimensions to create zones with greater than two effective levels of phase quantization. Ternary)(0/120/240 phase shift structures are also possible, as shown in further detail below.
(32) RF anti-reflective (AR) structures serve as impedance matching layers, such that the incident RF radiation, e.g., at THz frequencies, is able to pass into non-optically-illuminated regions of a high-index Si substrate without a high surface reflection loss (30% for Si in air). The use of this RF AR structure can greatly increase the reflectivity range, and the diffractive efficiency.
(33) Optical pattern rates of >1 MHz can be achieved by leveraging several complementary techniques. The incident short-wavelength light can be patterned using a Digital Micromirror Device (DMD), Grating Light Valve (GLV), or other suitable spatial modulator. DMD devices have frame rates of about 32.5 kHz, and can be combined with fast scanning techniques (electro-optic, acousto-optic) to move the optical pattern across the silicon surface at much higher effective rates (MHz to GHz). GLVs have been demonstrated with switching speeds of 20 nanoseconds, corresponding to 50 MHz switching rates.
(34) Scanning speeds of a photo-generated diffractive subreflector are potentially limited by the rate at which optical patterns can be switched, the rate at which carriers are generated, and the rate at which carriers recombine. In prior techniques, silicon with long effective carrier lifetimes (e.g., hundreds to thousands of microseconds) was used to mitigate optical inefficiency, limiting THz beam scan rates to only a few kHz or less. Short-wavelength excitation, however, allows the use of silicon with shorter carrier lifetimes (1-30 us), compatible with high speed imaging at reasonable laser power levels.
(35) Another aspect of several embodiments of the presently disclosed techniques and apparatus is the use of an optical anti-reflective structure to reduce surface reflections of the photons used to generate dense carrier plasmas in the semiconductor dynamically writeable RF reflective layer. An optical anti-reflective structure is particularly beneficial when using shorter optical wavelengths to generate dense plasmas in silicon, due to the very high refractive index of silicon at these wavelengths. Without an optical anti-reflective structure, a large portion of the shorter-wavelength light will be reflected at the dynamically writeable RF reflective layer surface, and will not serve to generate plasma.
(36) Still another aspect is the use of thin semiconductor layers for the dynamically writeable RF reflective layers, with thicknesses that are approximately equal to the RF skin depth in the plasma. Use of a thin semiconductor layer reduces the surface reflection losses at this layer when it is in the non-illuminated (RF-transparent) state, as the thickness may be a very small fraction of the RF wavelength in the semiconductor.
(37) An aspect of some embodiments is the use of electrically-insulating structures to confine the dense dynamically writeable RF reflective plasmas within a thin layer. This helps preserve high plasma density against the effects of passive carrier diffusion into neighboring layers, such as RF phase delay layers. In some embodiments, electrically-insulating structures are used to laterally confine the dense dynamically writeable RF reflective plasmas. The confinement provides means to preserve the high plasma density against lateral diffusion into zones where the optical excitation is lower. This provides a means to generate high contrast between reflective or transmissive RF zones. As these lateral electrically-insulating structures reduce effective surface and volume of plasma generation, a layer of micro-lenses may be used in some embodiments, to focus the optical excitation beam to the electrically conductive zones. The lateral insulating structures may be negative, e.g., etched channels in the semiconductor (trenches, etc.), or positive, such as silicon dioxide barrier layers or trenches filled with silicon dioxide.
(38) In some embodiments, an active means, such as voltage biasing, is used to remove carriers from a dynamically writeable RF reflective semiconductor layer at a rate higher than the material-dependent recombination rate. Passivation and activation of the surface of the dynamically writeable RF reflective semiconductor layer can be used to increase or decrease the carrier lifetime.
(39) In some embodiments, thermally-conductive structures may be used to remove waste heat from the dynamically writeable RF reflective layer. Some embodiments employ RF antireflection structures, which reduce impedance mismatch for RF beams entering RF phase delay layers from a medium with a differing refractive index, such as air or vacuum. Silicon is an excellent material to use as an RF phase delay layer for sub-MMW (THz) optics, as it has low loss and high refractive index. However, due to its high refractive index (n=3.4 over the 70 GHz-700 GHz range), silicon surfaces have 30% surface reflection in an air medium (n=1) if an appropriate anti-reflective structure is not used.
(40)
(41)
(42) One approach to improve diffractive efficiency of diffractive elements having few physical RF phase delay layers is the use of sub-wavelength lateral spatial patterns to match the ideal phase shape that would be achieved with a refractive element, or an element which combines diffraction and refraction, such as a Fresnel Zone Lens (FZL). This approach has been used for diffractive lenses at optical wavelengths. In some respects, this is similar in concept to pulse-width modulation, pulse-position modulation, or half-toning used in image printing. This approach generates sub-wavelength diffractive patterns that, once spatially low-pass filtered with an impulse response of RF wavelength size, match the ideal refractive phase surface. Unlike the prior art Fresnel Zone Plates which use diffraction only, these designs diffractively mimic both the refractive and diffractive properties of Fresnel Zone Lenses (FZLs). Spatially-varying refraction is mimicked in a binary-material system (e.g., air and silicon) by applying Effective Medium Theory together with scalar diffraction theory.
(43) Algorithmic techniques commonly used in static diffractive optical element design can be adapted to create efficient dynamically-writeable RF diffractive patterns in photogenerated carrier plasmas. Such methods include Rigorous Coupled Wave Analysis (RCWA), Finite Difference Time Domain (FDTD), and Computer Generated Holograms (CGH) techniques, which have all been used in the past to design efficient static diffractive optical elements. To adapt these methods for design of diffractive patterns formed from photogenerated carrier plasmas, the design process must also include constraints on achievable photoconductive feature definition imparted by achievable plasma RF reflectivity, finite optical pattern generation hardware capability (resolution and gridding), and carrier diffusion (lateral and axial).
(44) Many algorithms and techniques are available to convert a continuous phase pattern into a constrained binary pattern. Efficient Gerchberg-Saxton algorithms are widely used in computer generated hologram design, but are sensitive to initial conditions and may lead to speckled beams. Constrained optimization techniques including genetic algorithms associated with finite difference time-domain (FDTD) or rigorous coupled-wave analysis (RCWA), have also been used to generate static diffractive patterns with high efficiency. For a dynamically-writeable RF diffractive element, these techniques must be extended to take into account constraints regarding the resolution and required location of the edges due to diffusion and shadowing. For dynamic RF diffractive elements using photogenerated plasmas as RF reflective regions, the sub-wavelength feature size may be limited by carrier diffusion length, which varies according to lifetime and mobility in the semiconductor. The effect of the diffusion length and minimum achievable size of the photo-induced reflective regions can be simulated in order to determine the best diffraction pattern under these constraints. A reflective sub-wavelength metasurface pattern was demonstrated for a static (non-dynamic) RF beamformer, which used a holographic reflectarray composed of sub-wavelength phase shifter elements (squares, U's, and split rings) patterned in 350 nm aluminum to form a 350 GHz beam into arbitrary patterns with up to 90% diffraction efficiency [Kuznetsov, 2015]. These patterns were designed using a Gerchberg-Saxton iterative CGH algorithm.
(45)
(46)
(47) Diffractive structures such as diffraction gratings can be created from simple stepped two-level structures, but the diffractive efficiency of these structures is limited by the coarse phase resolution. A well-known method of increasing diffractive efficiency is to create a structure which mimics a continuous analog phase modulator, such as a tilted mirror or a refractive lens, with zones that wrap according to modular phase. Examples of analog diffractive elements are zoned lenses or blazed gratings, which often have a sawtooth cross-section profile. A subwavelength digital dithered grating achieves effectively-greater phase resolution in a simple stepped structure by using fine subwavelength features.
(48)
(49) Surface reflections occur at the interface between optical media, due to refractive index mismatch. For a thick silicon layer in air, the first-surface reflection is 30%, with n.sub.si=3.42 at THz frequencies. In order to match the Si layer to the air medium (n=1), an antireflection layer with an intermediate index of n.sub.eff=1.85 and a thickness ranging from 580-58 um (/4 of the RF wavelength in the matching layer) can be used for incident frequencies from 70 GHz to 700 GHz. In the example illustrated in
(50) An anti-reflective (AR) structure with the correct effective index and the appropriate quarter-wave thickness can be fabricated by etching, ablating, or micromachining silicon. AR structures for impedance matching from air into silicon have been demonstrated over 70-700 GHz and beyond. Many potential strategies for reducing reflective losses at the surface of Si THz optical elements are known. By varying the volume ratio of air to Si, the effective dielectric constant can be tuned from below 2 to 11.7, forming a so-called artificial dielectric material. The silicon layer is etched in an aperiodic or periodic sub-wavelength pattern. Structural approaches create a transition zone of intermediate effective refractive index between the air media and Si. These include hexagonal arrays, pyramids, cones, moth-eye structures, and multi-step arrays, which may be produced on wafer-scale areas by laser micromachining, mechanical micromachining, or anisotropic etching. Si anti-reflective structures benefit from low loss, intrinsically-matched thermal expansion to the substrate, and good thermal conductivity, allowing them to handle high RF and optical power levels. Periodic hexagonal honeycomb etch patterns provide a uniform polarization-independent n.sub.eff variation with good performance for incidence angles up to 30 degrees [Schuster, 2005]. A filling factor of 35% yields n.sub.eff=1.85, which is the optimal index to match air to silicon. The honeycomb provides good mechanical support and thermal sinking for a neighboring thin membrane layer.
(51) Note that as an alternative, a material with a lower RF refractive index than silicon, such as polypropylene or Teflon AF fluoropolymer, could be used for the RF phase delay layer. The choice of RF phase delay layer is influenced by other performance factors, such as RF loss coefficient, thermal conductivity, and thermal expansion coefficient.
(52) An electrical insulating layer beneath the semiconductor membrane prevents carriers from diffusing into deeper material, such as a semiconductor delay layer. An example of an electrical insulating layer is also illustrated in
(53) The RF diffractive structure can be implemented with one or several dynamically writeable RF reflective layers. In the single-layer binary version, an example of which is shown in
(54)
(55) For a RF spatial modulator, it is desirable to have high modulation depth, or a large difference in surface reflectivity between active and inactive regions of the dynamically-writeable RF reflection layer(s). High reflectivity in an active region is achieved by implementing features which enable the creation of dense, highly-conductive pseudometallic plasmas within the dynamically-writeable RF reflection layer(s). Low reflectivity in an inactive region may be achieved through a combination of features, including a very thin dynamically-writeable RF reflection layer, and the use of RF antireflection structures to match the refractive index of the surrounding medium (air, vacuum, etc.) to the refractive index of the RF phase delay layer medium.
(56) Certain materials which are well-suited for use as rugged low-loss RF phase-delay layers have high refractive indices at RF frequencies. For example, high-resistivity silicon has low loss at millimeter wavelengths, but the refractive index of silicon at these RF frequencies is approximately 3.42. RF waves incident from air (with an RF refractive index of approximately 1.0) will undergo a large Fresnel surface reflection of approximately 30%, owing to the large difference between the index of air and silicon. Therefore, the depth of modulation of the RF wave reflectivity will only span from 30% (low) to 100% (high). As shown in the example illustrated in
(57)
(58) Using the RF diffractive elements detailed above, improved diffractive efficiency can be achieved through dithering of a diffractive pattern. In this case, subwavelength dots are used to approximate intermediate levels of phase delay, approximating a zoned lens surface rather than a simple zone plate.
(59) As noted above, embodiments of the presently disclosed RF diffractive elements may be formed from silicon. The absorption depth of silicon varies over several orders of magnitude as a function of wavelength. As shown in
(60) It will be appreciated that variations of the configurations described above are possible.
(61) In the example embodiments shown in
(62)
(63)
(64)
(65) In somewhat more detail, a SOI wafer is obtained with a top layer Si thickness of 200-300 nm, which will form the photoconductive active layer. A SiO.sub.2 thickness of 200-500 nm will be used. This thickness is not critical as long as it is much thinner than the THz wavelength. The SOI handle wafer is thinned using chemical-mechanical polishing (CMP) to the required substrate thickness. In the prototype, this will be 430 um for 94 GHz. The thickness range of 580-58 um is compatible with CMP capabilities. A hexagonal pattern with a fill density of 35% will be etched on the back of the thinned Si handle wafer substrate via a Deep-Reactive-Ion-Etch (DRIE) process. The SiO.sub.2 layer will serve as an etch stop. The size of the hexagons is not critical, as long as they are smaller than a wavelength for the n.sub.eff of the artificial dielectric. For n.sub.eff=1.85, 94 GHz will have a 1.72 mm wavelength. It will be straightforward to construct hexagonal structures with pitch dimensions 1/10 of , e.g. 172 um in pitch, resulting in an aspect ratio of 2.5. The aspect ratio of the artificial dielectric scales with design frequency, such that at 700 GHz (=228 um @ n=1.85), the hexagon pitch is 23 um, and the feature height is 58 um. The completed SiNSiSiO.sub.2-THzAR wafer structure will then be wafer bonded onto a Si wafer of the appropriate thickness to result in a net bidirectional phase shift of 180, counting the THz AR layer delay. For silicon (n=3.42), this will be /2=467 um or an integer multiple. A metallic backplane will be deposited on the bottom of the second wafer.
(66) Advanced Techniques for Carrier Lifetime Modulation and Intrinsic Photoconductive Gain:
(67) Carrier lifetime control through the use of actively-tunable surface recombination provides simultaneous fast RF beam modulation rates and low laser excitation power. In thin layers of Si, recombination happens at a much higher rate than in bulk at the interface between materials due to surface defects. A tunable surface recombination technique may be possible, where the available carriers at the surface are modulated by electrostatic fields. By applying a bias voltage across the dynamically writeable RF reflection layer, the relative amount of holes and electrons can be controlled. When there is an equal population, recombination is very fast. By biasing the dynamically writeable RF reflection layer into inversion (depletion) or accumulation, either holes or electrons are high in concentration; however, the matching carrier is not. For example, high electron concentration and low hole concentration can be produced, resulting in lower recombination due to lack of carriers.