Containerized foldout bed

Abstract

A foldout bed housing with four panels is described. The housing includes a bed tray comprising a first panel, a second panel, a third panel, and a fourth panel, wherein the first and second panels are hingeably coupled and the third and fourth panels are hingeably coupled, and one or more fasteners for rigidly coupling the first and second panels with the third and fourth panels in a planar surface. The housing also includes a first and second side wall, a front panel, a first back panel, a top panel, and a counterbalance mechanism. Each housing component can be shipped in a packed configuration for economic shipping. Upon delivery, the combination can be unpacked for quick and easy installation.

Claims

1. A housing for a foldout bed, comprising: a pivoting bed tray transitionable between an open configuration and a closed configuration comprising a first panel, a second panel, a third panel, and a fourth panel, wherein the first and second panels are hingeably coupled and the third and fourth panels are hingeably coupled, and one or more fasteners for rigidly coupling the first and second panels with the third and fourth panels to form a unitary planar surface that extends from a left side of the housing to a right side of the housing and that is configured to support a mattress and a person when in the open configuration; a first side wall comprising an upper panel and a lower panel; a second side wall comprising an upper panel and a lower panel; a top panel and one or more fasteners for rigidly coupling the top panel to the first and second side walls; a first back panel and one or more fasteners for rigidly coupling the back panel to the first and second side walls; a front panel and one or more fasteners for rigidly coupling the front panel to the first and second side walls; a counterbalance mechanism for coupling the pivoting bed tray to the first and second side walls comprising a first frame, a second frame, one or more fasteners for rigidly coupling the first frame to the first side wall, and one or more fasteners for rigidly coupling the second frame to the second side wall; wherein the unitary planar surface area is at least 3500 inches squared; and wherein (i) the first and second panels are sized and dimensioned to fit in a container that has a Package Measurement of 130 inches or less, (ii) the third and fourth panels are sized and dimensioned to fit in a container that has a Package Measurement of 130 inches or less, (iii) the first and second side walls are sized and dimensioned to fit in a container that has a Package Measurement of 130 inches or less and (iv) the top panel, the first back panel, and the front panel are sized and dimensioned to fit in a container that has Package Measurement of 130 inches or less.

2. The housing of claim 1, further comprising a first flip foot rod for positioning the bed tray in the open configuration.

3. The housing of claim 1, further comprising a second back panel and one or more fasteners for rigidly coupling the second back panel to the upper panels of the first and second side walls.

4. The housing of claim 3 wherein the second back panel has a width of at least 9 inches and a length of at least 60 inches.

5. The housing of claim 1, further comprising a first piston and a second piston.

6. The housing of claim 5, further comprising one or more fasteners for coupling the first piston to the first frame and the bed tray.

7. The housing of claim 5, further comprising one or more fasteners for coupling the second piston to the second frame and the bed tray.

8. The housing of claim 1, further comprising a first and second tray hook for coupling the front panel to the first and second frames, respectively.

9. The housing of claim 1, wherein the first and second panels are disposed above the third and fourth panels.

10. The housing of claim 1 wherein the first and second panels have a width of at least 30 inches and a length of at least 40 inches.

11. The housing of claim 1 wherein the third and fourth panels have a width of at least 30 inches and a length of at least 40 inches.

12. The housing of claim 1 wherein the upper panel of the first side wall and second side wall has a width of at least 15 inches and length of at least 50 inches.

13. The housing of claim 1 wherein the lower panel of the first side wall and second side wall has a width of at least 15 inches and length of at least 30 inches.

14. The housing of claim 1 wherein the top panel has a width of at least 15 inches and a length of at least 60 inches.

15. The housing of claim 1 wherein the front panel has a width of at least 9 inches and a length of at least 60 inches.

16. The housing of claim 1 wherein the first back panel has a width of at least 15 inches and a length of at least 60 inches.

17. The housing of claim 1 wherein the unitary planar surface has a width of at least 50 inches and a length of at least 70 inches.

18. The housing of claim 1 wherein at least one of the containers has a weight of at most 70 lbs.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a front, top, left side perspective view of one embodiment of a housing for a foldout bed shown in a closed configuration.

(2) FIG. 2 is a perspective view of the housing of a foldout bed of FIG. 1 in an open configuration.

(3) FIG. 3a is a front, top, left side perspective view of the bed tray of FIG. 1.

(4) FIG. 3b is a front, top, left side perspective view of the first and second panel pairs separate, in an open configuration.

(5) FIG. 3c is a top, front perspective view of the first panel pair in closed configuration.

(6) FIG. 3d is top, front perspective view of the second panel pair in closed configuration.

(7) FIG. 4 is a back, top, right side perspective view of the left side wall of the housing of FIG. 1.

(8) FIG. 5 is a back, top, right side perspective view of the right side wall of the housing of FIG. 1.

(9) FIG. 6A is a side perspective view of the housing and left side of the counterbalance mechanism.

(10) FIG. 6B is a top, left perspective view of the housing and the right side of the counterbalance mechanism.

(11) FIG. 6C is a side view of the front panel skirt of FIG. 1, and an expanded view of the left side of the counterbalance mechanism of FIG. 6A

(12) FIG. 6D is a front plan view of four parcel shipping containers.

DETAILED DESCRIPTION

(13) One should appreciate that the disclosed techniques provide many advantageous technical effects including providing foldable frame assemblies for foldout beds that are easy to manufacture, easy to install, and are aesthetically pleasing.

(14) The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.

(15) FIG. 1 is a perspective view of a foldout bed housing 100. Housing 100 comprises a pivoting bed tray 108, a top panel 106, a first side wall 107, a second side wall 202, and front panel 105. Bed tray 108 comprises the first panel pair 109 and second panel pair 110 in an open configuration. First panel pair 109 is comprised of first panel 101 and second panel 102 in a fastened configuration. Second panel pair is comprised of third panel 103 and fourth panel 104 in a fastened configuration.

(16) The fasteners for the first panel pair 109 and second panel pair 110 are disposed along the perimeter of the bed tray 108. The fasteners rigidly couple the second panel 102 to fourth panel 104, rigidly couple the first panel 101 to the second panel 102, rigidly couple the first panel 101 to the third panel 103, and the third panel 103 to the fourth panel 104. When first panel pair 109 and second panel pair 110 are rigidly coupled, they form a planar surface for supporting a mattress. The planar surface preferably has an area of at least 3500 inches squared. In other aspects, the planar surface preferably has a width of at least 50 inches and a length of at least 70 inches.

(17) Access to the bed tray 108 is provided by handles disposed on first panel pair 109. Bed tray 108 can be deployed (e.g., rotated downward) into a horizontal position and open configuration for sleeping as shown in FIG. 1. Bed tray 108 can also be retracted (e.g., rotated upward) into a vertical position and closed configuration for storage as shown in FIG. 2.

(18) FIG. 2 is a side perspective view of housing 100 in an open configuration. When in the closed configuration, bed tray 108 is disposed perpendicularly to first side wall 107 and second side wall 202. Bed tray 108 further comprises mattress hooks 203 for retaining a mattress in housing 100 while in an open or closed configuration. Flip feet 204 are coupled with a flip foot rod 205 to provide elevated support for bed tray 108. Bed tray 108 and a mattress retained by mattress hooks 203 can be deployed into a horizontal surface for sleeping when housing 100 is in the open configuration. First back panel 201 can be rigidly coupled to the first side wall 107 and second side wall 202 to provide additional structural support to housing 100.

(19) FIG. 3a is a front perspective view of the bed tray 108. Second panel pair 110 further comprises frame 300. Lower panel frame 300 provides structural rigidity to bed tray 108 and is disposed behind front panel 105 of housing 100. FIG. 3b is a front perspective view of the first panel pair 109 and second panel pair 110 of bed tray 108 separated, where first panel pair 109 is disposed above second panel pair 110. FIG. 3c is a top, front perspective view of the first panel pair 109 in the folded configuration. In this embodiment, upper panel frame 301 is disposed between first panel 101 and second panel 102. First panel pair 109 is a hinged assembly wherein the outer surface of first panel 101 can be configured to be parallel to the outer surface of second panel 102 via upper panel frame 301.

(20) FIG. 3d is a top, front perspective view of the second panel pair 110 in folded configuration. In this embodiment, lower panel frame 300 is disposed between third panel 103 and fourth panel 104. Second panel pair 110 is a hinged assembly wherein the outer surface of third panel 103 can be configured to be in a parallel disposition to the outer surface of fourth panel 104 via lower panel frame 302.

(21) FIG. 4 is a back, top, right side perspective view of the left side wall 107 of the housing of FIG. 1. Left side wall 107 comprises an upper panel 401 and lower panel 402, which are rigidly coupled by first frame 403. The upper panel 401 is comprised of an inner surface and outer surface. The lower panel 402 is comprised of an inner surface and outer surface. The inner surface of lower panel 402 is coupled to first frame 403 via one or more fasteners.

(22) FIG. 5 is a back, top, right side perspective view of the right side wall 202 of the housing 100 of FIG. 1. Right side wall 202 comprises an upper panel 501 and lower panel 502, which are rigidly coupled by second frame 503. The upper panel 501 is comprised of an inner surface and outer surface. The lower panel 502 is comprised of an inner surface and outer surface. The inner surface of lower panel 502 is coupled to second frame 503 via one or more fasteners.

(23) In preferred embodiments, housing 100 further comprises a counterbalance mechanism, as depicted in FIG. 6A and FIG. 6B. The counterbalance mechanism comprises the first frame 403, the second frame 503, one or more fasteners for rigidly coupling the first frame 403 to the lower panel 402 of first side wall 107, one or more fasteners for rigidly coupling second frame 503 to the lower panel 502 of second side wall 202, a first piston 600, and a second piston 610. The first piston 600 rigidly couples the first frame 403 to right tray pivot structure 601. The second piston 610 rigidly couples the second frame 503 to left tray pivot point structure 611. Bed tray 108 is removably coupled to the right and left tray pivot point structures of first frame 403 and second frame 503 such that bed tray 108 may be rotated from an open to a closed configuration, and vice versa.

(24) FIG. 6C is a perspective view of the front panel 105 of FIG. 1, and an expanded, partial view of the counterbalance mechanism of FIGS. 6A and 6B. Front panel 105 comprises at least a first tray hook 602 configured to be removably coupled to right tray pivot structure 601. In exemplary embodiments, right tray pivot structure 601 comprises a first pivot point 603A and a second pivot point 603B. In preferred embodiments, at least the first tray hook 602 of front panel 105 is configured to be removably coupled to first pivot point 603A and a second pivot point 603B, so as to removably couple at least right tray pivot point structure 601 to front panel 105.

(25) FIG. 6D is a front plan view of four parcel shipping containers

(26) The first container 620 has a depth of A, a width of B, and a length of C. In preferred embodiments, depth A is 14 inches, width B is 20 inches, and length C is 58 inches, for a total girth of 126 inches. The first container 620 is sized and dimensioned to contain the upper and lower panels for each of the first and second side walls, a first and second frame for the counterbalance mechanism, and one or more fasteners.

(27) In exemplary embodiments, the upper panel 401 of left side wall 107 has a length of 54 inches, a width of 16 inches, and a depth of 1 inch. The lower panel 402 of left side wall 107 has a length of 31 inches, a width of 16 inches, and a depth of 1 inch. In related embodiments, the upper panel 501 of right side wall 202 has a length of 54 inches, a width of 16 inches, and a depth of 1 inch. The lower panel 502 of right side wall 202 has a length of 31 inches, a width of 16 inches, and a depth of 1 inch. The first frame 403, configured to be coupled to the inner surface of lower panel 402, has a length of 30 inches, a width of 16 inches, and a depth of 1 inch. The second frame 503, configured to be coupled to lower panel 502, has a length of 30 inches, a width of 16 inches, and a depth of 1 inch.

(28) The second container 621 has a depth of D, a width of E, and a length of F. In preferred embodiments, depth D is 6.5 inches, width E is 20 inches, and length F is 69 inches, for a total girth of 122 inches. The second container 621 is sized and dimensioned to contain a top panel, one or more fasteners for rigidly coupling the top panel to the first and second side walls, a first back panel and one or more fasteners for rigidly coupling the back panel to the first and second side walls, a second back panel and one or more fasteners for rigidly coupling the second back panel to the upper panels of the first and second side walls, a bottom panel and one or more fasteners for rigidly coupling the bottom panel to the first and second side walls, and a flip foot rod.

(29) In exemplary embodiments, the top panel 106 has a length of 63 inches, a width of 15 inches, and a depth of 1 inch. The first back panel 201 has a length of 63 inches, a width of 15 inches, and a depth of 1 inch. The second back panel 206 has a length of 63 inches, a width of 16 inches, and a depth of 1 inch. The bottom panel 207 has a length of 63 inches, a width of 15 inches, and a depth of 1 inch. The flip foot rod 205 has a length of 60, a width of 1 inch, and a depth of 1 inch.

(30) The third container 622 has a depth of G, a width of H, and a length of I. The fourth container 623 has a depth of J, a width of K, and a length of L. In preferred embodiments, at least one of depth G and depth J is 7.75 inches, at least one of width H and width K is 33 inches, and at least one of length I and length L is 44 inches, for a total girth of 125.5 inches. In exemplary embodiments, the third container 622 is sized and dimensioned to contain the hingeably coupled first and second panels, and one or more fasteners. In preferred embodiments, the fourth container 623 is sized and dimensioned to contain the hingeably coupled third and fourth panels, one or more tray skirt hooks, one or more mattress hoops, one or more flip foots, at least one piston, and one or more fasteners.

(31) The first panel 101 of first panel pair 109 has a length of 41, a width of 30, and a depth of 1 inch. The second panel 102 of first panel pair 109 has a length of 41, a width of 30, and a depth of 1 inch. In its closed configuration, first panel pair 109 has a length of 40 inches, a width of 28 inches, and a depth of 4 inches. First panel pair 109 is comprised of first panel 101 and second panel 102 in a fastened configuration. The third panel 103 of second panel pair 110 has a length of 34 inches, a width of 30, and a depth of 1 inch. The fourth panel 104 of second panel pair 110 has a length of 34 inches, a width of 30, and a depth of 1 inch. The second panel pair 110 has a length of 31 inches, a width of 30, and a depth of 4 inches. Second panel pair is comprised of third panel 103 and fourth panel 104 in a fastened configuration. In preferred embodiments, at least one of the tray skirt hooks has a length of 3 inches, a width of 2 inches, and a depth of 1 inch. Further, at least one mattress hoop has a length of 15 inches, a width of 6 inches, and a depth of 2 inches. Each one of flip feet 204 have a length of 11 inches, a width of 6 inches, and a depth of 1 inch.

(32) In preferred embodiments, at least one of the containers is a foldable cardboard box having a Package Measurement of 130 inches or less. Moreover, each door and side wall combination can be advantageously shipped in containers where the weight of each container is at most 70 lbs. Each panel and side wall combination is pre-assembled and can be quickly assembled by coupling each panel pair and associated side wall, coupling the bed tray with the counterbalance mechanism, and attaching the horizontal panels to the housing with fasteners. It is also contemplated that each of the first panel pair and second panel pair and side wall combinations can be shipped together in one container to reduce the number of containers. Further, it should be appreciated that each set of fasteners can be packed either in the container which contains the specific components it is configured to fasten, or in one container with all other sets of fasteners packed therein. Preferably, the entire housing can be shipped in four boxes or less. In this manner, the inventive subject matter provides an improved Murphy bed that is easy to install (e.g., less steps) and more economical to ship.

(33) As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.

(34) Unless the context dictates the contrary, all ranges set forth herein should be interpreted as being inclusive of their endpoints and open-ended ranges should be interpreted to include only commercially practical values. The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value within a range is incorporated into the specification as if it were individually recited herein. Similarly, all lists of values should be considered as inclusive of intermediate values unless the context indicates the contrary.

(35) All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.

(36) Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.

(37) As used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.

(38) It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification or claims refer to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.