ADJUSTABLE CONNECTOR

Abstract

An adjustable connector includes at least two parts, each having a main body with an angled bore having a longitudinal axis. An external surface of the main body of a first part is configured to bear against an internal surface of the bore of a second part when the first part is at least partially inserted into the bore of the second part to form a connection. The first part is prevented from rotating within the bore of the second part via a mechanical engagement of a rotational limiting feature such as a spline, key detail, or mating ridges and grooves.

Claims

1. An adjustable connector for connecting and orienting a first component with a second component, the adjustable connector comprising: a first part having a generally cylindrical body that includes: an external surface disposed about a first longitudinal axis, the external surface operative to be secured within a bore provided within the first component; an internal surface disposed about a second longitudinal axis and defining a first bore, the internal surface including a first rotation limiting feature; a second part at least partially nested within the first bore, the second part having a generally cylindrical body that includes: an external surface disposed about a third longitudinal axis, the external surface defining a second rotation limiting feature; an internal cylindrical surface disposed about a fourth longitudinal axis and defining a bore operative to receive a portion of the second component; wherein the external surface of the second part is complimentary to the internal surface of the first part such that: the second part is inhibited from rotating within the first bore due to a mechanical engagement between the first rotation limiting feature and the second rotation limiting feature; the second part may be withdrawn from the first bore via a translation along the second longitudinal axis; and the second part may be oriented within the first bore in any of a plurality of different orientations.

2. The adjustable connector of claim 1, wherein the second longitudinal axis is disposed at an angle relative to the first longitudinal axis.

3. The adjustable connector of claim 2, wherein the third longitudinal axis is disposed at an angle relative to the fourth longitudinal axis.

4. The adjustable connector of claim 1, wherein the third longitudinal axis is disposed at an angle relative to the fourth longitudinal axis.

5. The adjustable connector of claim 1, wherein each of the first rotation limiting feature and the second rotation limiting feature comprise a spline, a key detail, or a ridge and groove.

6. The adjustable connector of claim 1, wherein the first component is a golf club head and the second component is a golf club shaft.

7. The adjustable connector of claim 1, wherein the external surface of the first part includes a third rotation limiting feature that is operative to mechanically engage with the first component.

8. The adjustable connector of claim 7, wherein the third rotation limiting feature comprises a spline, a key detail, or a ridge and groove.

9. The adjustable connector of claim 1, further comprising a ferrule operative to extend around the second component and to cover at least a portion of the second part.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0129] Further aspects of the present invention will become apparent from the ensuing description which is given by way of example only and with reference to the accompanying drawings in which:

[0130] FIG. 1 shows a schematic representation of an adjustable connector according to one embodiment of the present invention; and

[0131] FIG. 2 shows schematic representations of parts of an adjustable connector according to one embodiment of the present invention; and

[0132] FIG. 3 shows schematic cross section views of parts of an adjustable connector according to one embodiment of the present invention; and

[0133] FIG. 4 shows an adjustable connector according to one embodiment of the present invention in use connecting two bodies together; and

[0134] FIG. 5 shows schematic drawings of an adjustable connector; and

[0135] FIG. 6 shows a schematic view of an adjustable connector according to one embodiment of the present invention; and

[0136] FIG. 7 shows an adjustable golf club according to one embodiment of the present invention; and

[0137] FIG. 8 shows an adjustable golf club according to another aspect of the present invention; and

[0138] FIG. 9 shows schematic views of a club head and hosel according to another aspect of the present invention; and

[0139] FIG. 10 shows views of a club head and hosel according to another aspect of the present invention; and

[0140] FIG. 11 shows a bearing according to another aspect of the present invention; and

[0141] FIG. 12 shows a schematic cross sectional view of a bearing according to one embodiment of the present invention.

BEST MODES FOR CARRYING OUT THE INVENTION

[0142] An adjustable connector according to one embodiment of the present invention is indicated by arrow 1 in FIG. 1. A first part, indicated by arrow 2 has a main body (4) and an internal bore (6).

[0143] The main body (4) is shown in FIG. 1 as a straight sided cylinder. The axis of rotation of the main body (4) is an imaginary line running through the center points of the main body (4).

[0144] The bore (6) of the first part (2) is inclined with respect to the axis of rotation of the main body (4).

[0145] A second part (3) has a main body (5) in the form of a straight sided cylinder. The axis of rotation of the main body (5) is an imaginary line running through the center points of the main body (5). The second part (3) has a bore (7) as a longitudinal axis (not shown) that is inclined with respect to the axis of rotation of the main body (5).

[0146] The main body (2) includes marking (8) to indicate the relative orientation of the first body (2).

[0147] Both of the first part (2) and the second part (3) as illustrated in FIG. 1A include a slot (9) in the main body (2, 3).

[0148] The second part (3) as illustrated in FIG. 1B has a main body (5) without a slot.

[0149] FIG. 2 shows a number of variations to the parts (2, 3).

[0150] FIG. 2A shows a part (2, 3) having a main body (4, 5) and an internal bore (6, 7) that is inclined with respect to the axis of rotation of the main body (4, 5). The part (2, 3) includes a linear slot (9).

[0151] FIG. 2B indicates a part that is similar to that shown in FIG. 2A but without a slot.

[0152] FIG. 2C indicates another variation on the part shown in FIGS. 2A and 2B, in this case where the part (2, 3) includes a helical slot (10) that runs along and around the main body (4, 5).

[0153] FIG. 2D shows a part similar to that illustrated in FIG. 2B in which the internal service of the bore (6, 7) includes surface contours (11) in the form of ridges and grooves.

[0154] FIG. 3 shows cutaway sections of the parts illustrated in FIG. 2. These cutaway views clearly show the inclination of the internal bore (6, 7) with respect to the axis of rotation of the main body (4, 5) of the parts (2, 3). The axis of rotation of the main body (4, 5) is indicated by dashed line 17 in FIG. 3A. The longitudinal axis of the bore (6, 7) is indicated by dashed line 18. The angle of inclination is the angle between these lines, denoted by a in FIG. 3A.

[0155] A stalemate view of an adjustable connector (1) in use connecting a first object (12) in the form of a shaft and a second object (13) is shown in FIG. 4A. A cutaway view of the same arrangement is shown in FIG. 4B. These two situations are repeated in FIGS. 4C and 4D which show exploded views of the situations illustrated in FIGS. 4A and 4B respectively. In particular, with reference to FIG. 4D the first part (2) and second part (3) of the adjustable connector (1) clearly show the change in orientation due to the inclined bores of the two parts (2, 3) at this particular setting of the relative orientation of the parts (2, 3).

[0156] In use the relative orientation of the parts (2, 3) is first set to the desired orientation. This may be done for example by using a look up table to determine the correct setting, as indicated by the markings on the parts (2, 3). A set of tables may be provided with the various parts, each table being specific to the particular inclination of the bores within each adjustable connector (1).

[0157] Once the setting has been arranged, the parts (2, 3) may be locked together, for example by application of glue or preferably using a self-locking mechanism on the main body of the second part (3) in order to lock the first part (2) in position. In other cases the second object to be connected (13) is configured to include a self-locked mechanism. In these embodiments a tool may be used to open the aperture in the second object to be attached (13) to allow the adjustable connector (1) to be inserted into the aperture. When at least partially inserted the tool may be removed from the auto locked mechanism causing the object (13) to attempt to return to its normal size and in so doing to clamp against the main body of the second part (3) locking both it and the first part (2) in position.

[0158] Similarly, the first object to be connected (12) may include a self-locked mechanism configured to engage with the first part (2), thus forming a locked connection between the first part to be connected (12) and the second part to be connected (13) via the adjustable connector (1). A wide range of different orientations is available by setting different relative orientations for the first part (2) with respect to the second part (3) of the adjustable connector (1), as illustrated in FIG. 5. The situation illustrated here is similar to that shown in FIG. 4. The axis of rotation for the second part (3) is indicated by dashed line (14). In comparison of the angle of inclination of the shaft (12) with respect to the axis of rotation (14) indicates our changing the relative orientation of the parts (2) and (3) with respect to one another alters the angle.

[0159] Applying marks to the first and second parts of the adjustable connector simplifies the setting of the connector, as well as providing a degree of precision in the setting. FIG. 6 indicates one arrangement in which marks, in the form of numbers (15) are placed around the main body (4) of the first part. Similarly marking, in the form of letters (16) may be applied around the main body (5) of the second part. The arrangement shown in FIG. 6 includes a shaft (12) connected to the adjustable connector, and a slot (9) in the body of the first part.

[0160] An adjustable golf club in which an adjustable connector (1) is used to connect a shaft of a golf club (19) to a club head (20) is shown in various views in FIG. 7. FIG. 7A shows an exploded view of the connector arrangement in which the first part (2) of the adjustable connector (1) is connected to the shaft of the golf club (19). The second part (3) of the connector (1) is shown just above the hosel (21) of the club head (20). A cover in the form of a ferrule (22) is shown attached to the shaft (19). FIG. 7B shows a similar arrangement from a different aspect. FIG. 7C is a cutaway view through the club head (20) showing the second part (3) inserted into the hosel (21). FIGS. 7E and F show the finished arrangement with the shaft (19) connected to the club head (20) with the adjustable connector (1) embedded to the hosel (21). The ferrule (22) is used to cover the connection mechanism and to mask any slight offset there may be due to the adjustment mechanism. These views are shown in cross section in FIGS. 7G and H. An adjustable golf club in the form of an iron is shown in FIG. 8 with the adjustable connector (1) embedded in the hosel (21) of the club head (20).

[0161] FIG. 9 shows a variety of modifications to a club head (20) including the provision of a slot (23) through the body of the hosel (21) so that the hosel may be used as a self-locking mechanism. Also shown in the plan view of a hosel in FIG. 9B is an aperture through the hosel which is tapered (see FIG. 9B) and, in FIGS. 9A and D an aperture in the hosel which is non-circular. A hosel (21) including two apertures is shown in FIG. 10. With reference for example to FIG. 10B a first aperture (24) configured to accept the adjustment mechanism (not shown) and a second aperture (25) into which a tool, for example a cam tool, is inserted to open the hosel to a size where it can accept the adjustable connector. This is one example of how the hosel/club head may be used as a self-locked mechanism.

[0162] A bearing accordingly the present invention is illustrated in use in FIG. 11. The bearing, indicated by arrow 26 includes a first part (27) and a second part (28) in which the parts (27 and 28) have a similar form to the parts of the adjustable connector as illustrated in FIGS. 1-6. The bearing includes a bearing support (29) and is shown in FIG. 11 attached to shaft (30) that is free to rotate. The arrangement in the bearing is such that the first part (27) is free to rotate with the shaft (30).

[0163] In use, the relative orientation of the parts (27 and 28) may be adjusted as outlined above for the adjustable connector in order to realign the shaft (30) with respect to the bearing (26) (if required). In this embodiment the relative orientation of the first part (27) to the second part (28) is fixed and a third part, such as a sleeve is inserted into the bore of the first part (27) so that the sleeve may freely rotate with the shaft (30). The axis (31 and 32) shown as dash lines in FIG. 11 indicate the normal main axis of a bearing.

[0164] In embodiments where the first part (27) is freely rotatable in the bore of the second part (28) the bearing may self-center as the shaft spins through the action of the restoring forces of the shaft that may arise due to any misalignment or unbalancing of the shaft or any weight attached to it which causes the first part (27) to re-orientate with respect to the second part (28) to bring the bearing back into alignment.

[0165] Aspects of the present invention have been described by way of example only and it should be appreciated that modifications and additions may be made thereto without departing from the scope thereof as defined in the appended claims.