DRAWING PRESS WITH STABLE METAL SHEET HOLDER

Abstract

The drawing press according to the invention includes a support structure for supporting a metal sheet holder which is part of a tool and supported on the press frame via the support structure. The metal sheet holder is assigned a plunger with a die tool, whereas the plunger is moved by means of a plunger drive which includes a blocking position. The blocking position is obtained, for example, by a drive which, in the locking position does not transmit any movement of the drive output to the driving servomotor. This can be achieved, for example, by an eccentric drive in the stretched position thereof. For performing the actual drawing stroke, the stamping tool is vertically movably supported. A carriage is raised or lowered by the press table by means of a table drive. As table drive, preferably a servomotor with a non-linear drive, such as an eccentric drive is used.

Claims

1. Drawing press (10), including a press frame (11); a plunger (15) which is supported in the press frame (11), so as to be movable by means of a plunger drive (22) in a direction of movement (16); a metal sheet holder (35) which is arranged between a table (31) and the plunger (15) and which is supported independently of the plunger (15) on a support structure (47); and, a table drive (36) which is connected to the table (for driving the table in the movement direction (16).

2. Drawing press according to claim 1, characterized by the plunger drive (22) includes a blocking position.

3. Drawing press according to claim 1, characterized by a die tool (18) is mounted to the plunger (15).

4. Drawing press according to claim 1, characterized by a stamping tool (34) is supported on the table (31).

5. Drawing press according to claim 1, characterized by the table (31) includes a group (50) of passages (51, 52, 53) and support elements (46) are provided which extend through at least some of the passages (51) and via which the metal sheet holder (35) is supported on the support structure (47).

6. Drawing press according to claim 1, characterized by the support structure (47) is firmly supported on the frame (11) so as to be stationary.

7. Drawing press according to claim 1, characterized by the support structure (47) and the plunger (15) are arranged resiliently with respect to each other.

8. Drawing press according to claim 1, characterized by the support structure (47) is provided with an adjustment apparatus (48) for controlling the metal sheet retaining force.

9. Drawing press according to claim 8, characterized by adjustment apparatus (48) includes at least one spindle drive (79).

10. Drawing press according to claim 1, characterized by the plunger drive (22) and/or the table drive (36) comprises a drive (25, 38) with at least one rest position in which no movement transfer from a drive output to a servomotor (23, 24, 40, 41) connected to a drive input occurs.

11. Drawing press according to claim 10, characterized by the drive (25, 38) is an eccentric drive.

12. Drawing press according to claim 10, characterized by the drive (25, 38) is an elbow lever drive.

13. Drawing press according to claim 12, characterized by the elbow lever drive includes a lever (75), a position sensor (76) is operatively arranged to detect if the elbow lever drive has assumed a stretched position and for transmitting a position sensor signal S to a control unit (77).

14. Drawing press according to claim 1, characterized by the plunger drive (22) and/or the table drive (36) includes each at least one servomotor (23, 24, 40, 41) or electric motor (82) which is operable reversibly.

15. Drawing press according to claim 14, characterized by the table drive (36) includes an eccentric drive whose eccentric rotates during a press stroke by less than 90 degrees.

16. Drawing press according to claim 14, characterized by the table drive (36) and/or the plunger drive (22) include at least one spindle drive (79).

17. Drawing press according to claim 9, characterized by the table drive (36) and/or the plunger drive (22) and/or the adjustment apparatus (48) are controlled separately by a control unit (77).

18. Drawing press according to claim 1, characterized by a blocking arrangement (83) is provided which is switchable between a release position (F) and a coupling position (K) and which, in its coupling position (K) provides for a rigid coupling between the plunger (15) and the press frame (11).

19. Drawing press according to claim 1, characterized by a clamping arrangement (60) is provided for establishing a connection between the plunger (15) and the metal sheet holder (35).

20. Method for deep drawing a metal sheet component (20), in particular a vehicle body part, with apparatus including a drawing press (10) which has a plunger (15) for accommodating a die tool (18), and a driven table (31) for accommodating a stamping tool (34), said method comprising: the plunger (15) and the table (31) are first movable toward each other for deep drawing the metal sheet component (20) and then away from each other in a controlled manner, the plunger (15) has only the limited purpose of first opening for receiving the metal sheet component (20) and closing the die tool (18) and the clamping of the retaining rim of the metal sheet (20) via a metal sheet holder (35) during deep drawing of the metal sheet component (20), and the table (31) provides for the deep drawing stroke by moving the stamping tool (34) while the plunger (15) and the metal sheet holder (35) are in rest position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Further particulars of advantageous embodiments of the invention will become apparent from the claims, the drawings or the description. It is shown in:

[0020] FIG. 1 a drawing press according to the invention in a schematic representation with the tool in an open position;

[0021] FIG. 2 the press according to FIG. 1 at the beginning of a drawing procedure;

[0022] FIG. 3 the press according to FIG. 1 at the completion of a drawing procedure;

[0023] FIG. 4 the press according to FIG. 1 after completion of a drawing procedure with the tool again open;

[0024] FIG. 5 a modified embodiment of the drawing press in a schematic representation;

[0025] FIG. 6 a modified drive which may be used as plunger drive or alternatively also as table drive in connection with the drawing press according to the invention;

[0026] FIG. 7 a clamping arrangement of an alternative exemplary embodiment of the drawing press in a schematic representation;

[0027] FIG. 8 a schematic perspective representation of a metal sheet holder clamping area of the drawing press; and,

[0028] FIG. 9 a schematic representation of another exemplary embodiment of the drawing press in a block diagram-like form,

DETAILED DESCRIPTION OF THE PARTICULAR EMBODIMENTS

[0029] FIG. 1 shows a drawing press 10 for the manufacture of large metal sheet parts such as vehicle body parts. The drawing press 10 includes a press frame 11 which comprises at least one, preferably several, preferably vertically oriented posts 12, a head 13 which is supported by the parts 12, and a base 14 which is arranged below or between the posts 12. The head 13, the posts 12 and the base 14 form a closed frame. Within this frame a plunger 15 is supported so as to be movable, for example, in a vertical direction 16. For supporting the plunger 15, the posts 12 are provided, for example, with linear guide structures 17.

[0030] The plunger 15 is designed for the accommodation of an upper tool part in the form of a die tool 18. It is shown in FIG. 1 in cross-section and has a rim 19 for clamping and retaining the rim of a workpiece during the drawing procedure. The workpiece is an originally flat metal sheet 20. The rim 19 surrounds a hollow space 21 of the tool into which the workpiece is deformed.

[0031] For driving the plunger 15, a plunger drive 22 is provided which comprises one or several servomotors 23, 24 which are connected to the plunger 15 via one or several drives 25, 26. The two drives 25, 26 are in the shown exemplary embodiment mirror-reversed with respect to each other, each in the form of an eccentric drive. They each comprise an eccentric 27, 28 which is connected to the plunger 15 via a connecting rod 29, 30.

[0032] Furthermore, the drawing press 10 includes a press table 31 on which a carriage 32 may be supported. The carriage 32 facilitates the exchange of tools in a well known manner. The carnage 32 supports the lower tool part which includes a tool support 33 with a stamping tool 34 and a metal sheet holder 35 disposed thereon. The stamping tool 34 is a convex die whose upper contour corresponds to the hollow space 31. It is surrounded by the metal sheet holder 35 which, in most cases, is of rectangular shape, wherein the metal sheet holder and the stamping tool 34 are movable relative to each other in the direction of movement 16.

[0033] The unit consisting of the stamping tool 34, the tool support 33, the carriage 32 and the press table 31 is based on a table drive 36 which is movable in the direction of movement 16 (see the corresponding arrow) toward, and away from, the plunger 15. The press table 31 or, respectively, its table drive 36 is movable in the press frame linearly in the direction of movement along the posts 12 and/or the base 14 by means of guide arrangements 37. The table drive 36 includes one or several drives 38, 39 which each one provided with a blocking arrangement like the drives 25, 26. They are, for example, in the form of eccentric drives which provide for a drive connection between the press table 31 and one or several servomotors. The drives 38, 39 comprise each an eccentric 42, 43 which is connected to the press table by a connecting rod 44, 45.

[0034] The metal sheet holder 35 is supported on a support structure 47 by suitable support elements, for example, in the form of support bolts 46. The support structure 47 may be arranged fixed with respect to the base 14. Alternatively, it may be associated with an adjustment apparatus 48 which can adjust the position of the support structure 47 with respect to the direction of movement 16. This occurs normally when it is not under load. The adjustment apparatus 48, however, may be so designed that it can adjust the support structure under load, for example, in order to influence or control the force effective on the metal sheet holder and the retaining rim of the workpiece. The adjustment apparatus 48 can be in the form of hydraulic cylinders, elbow lever adjustment devices, spindle stroke adjustment drives or similar. Between the support structure 47 and the table drive 36 linear guide arrangements 49 which are oriented in the direction of movement 16 may be provided.

[0035] The drawing press 10 as described above operates as follows:

[0036] First, the drawing press is in an open position. In this position the plunger 15 is moved to an upper position by a corresponding rotation of the eccentrics 27, 28. The press table is moved to a lower position by a corresponding rotation of the eccentrics 42, 43. As a result, the stamping tool 34 projects somewhat over the metal sheet holder 35. An essentially planar metal sheet can now be placed onto the metal sheet holder 35.

[0037] As soon as workpiece transport means such as feeders, suction holders or other grippers, not shown in the drawings, are moved out of the work space, the tool can be closed. To this end, the drawing press 10 is brought into the position as shown in FIG. 2. The servomotors 23, 24 not shown in FIG. 2, have by then rotated the eccentrics 27, 28 so far that the plunger 15 has reached its lower dead end position. Shortly before reaching that position, the rim 19 of the die tool 18 is seated on the metal sheet 20 and begins to press the metal sheet rim against the metal sheet holder 35. The metal sheet holder 35 rests via the support elements 46 firmly on the support structure 47, so that, now, the press frame is stressed in the direction of movement 16. The frame elasticity constant determines in connection with the set position of the metal sheet holder 35 the clamping force effective on the rim of the metal sheet in a precise manner. When the lower position of the plunger, that is the clamping position of the die tool 18 has been reached, the servomotors 23, 24 are completely or at least almost completely load-free. The metal sheet engagement force is provided by the connecting rod-eccentrics arrangement of the drive 25, 26 being supported in a stretched position on the head 13. For maintaining the engagement force effective on the rim of the metal sheet 20, no energy is consumed. And no energy exchange between the plunger drive and any drawing cushion is needed.

[0038] Based on this state now, the actual drawing procedure is performed whose end is shown in FIG. 3. For performing the drawing procedure, the servomotors 40, 41 are energized for moving the eccentrics 42, 43 with the connecting rods 44, 45 into a stretched position and consequently the upper dead end position of the table drive 36. In this position, the stamping tool 34 is moved all the way upwardly into the die tool 18. When approaching the stretched position the movement reducing transmission ratio between the servomotors 41, 42 and the press table approaches infinite so that the stamping tool 34 can apply very high pressure forces to the workpiece.

[0039] Following this procedure the tool comprising the die tool and the stamping tool is again opened by retracting the plunger 15 upwardly and the press table downwardly while the metal sheet holder 35 remains in position. FIG. 4 shows the plunger 15 already in its upper end position while the stamping tool 34 is shown still in its actuated position. It is moved by a corresponding rotation of the eccentrics 42, 43 down whereupon the workpiece is disposed only on the metal sheet holder 35 and can be moved out of the drawing press 10 by a workpiece transport device, for example, a suction holder or similar.

[0040] The drawing press 10 described above provides a concept which is suitable for the utilization of drawing tools which, so far, have been used in connection with presses with drawing cushions arranged at the bottom. To this end, the press table 31 includes a group 50 of openings 51, 52, 53 through which the support elements 46 can selectively be inserted. As a result, tools of different sizes can be used whose metal sheet holders 35 extend over distance spaces of different size. This results in a geometrically variable force introduction for the metal sheet holder 35. It also provides for an increased free space area or, respectively comfort zone during tool removal.

[0041] The press concept disclosed herein permits numerous variations.

[0042] The plunger 15 may be moved by the drive 25, 26, for example, by pulling if the servomotors 23, 24 are arranged on the base 14.

[0043] It is also possible that the drive for the press table 31 in this and all other embodiments is achieved via a single servomotor 40 if the gears of the eccentrics 42, 43 are in engagement with one another or the eccentrics are interconnected otherwise by suitable transmission means. Furthermore, the eccentrics 42, 43 may be reduced to segment wheels with gear structures provided only on a part of the circumference. For reducing costs this measure may also be applied to the gear structures of the eccentrics 27, 28.

[0044] FIG. 6 shows furthermore a drive arrangement which may selectively also be used in connection with the plunger drive 22 as well as the table drive 36. Also this drive has a rest position when its links 54, 55 are in a stretched position. In this stretched position a rotational movement of the driving servomotors 23, 24 (or respectively 40, 41) causes no, or only a very small, linear displacement of the member connected thereto, that is the plunger 15. Forces applied to the plunger in this way are supported by the links 54, 55 in a straight line on the press frame 11 without applying a load to the servomotors.

[0045] In a further embodiment of the drawing press 10 as shown in FIG. 7 a clamping arrangement 60 is provided for clamping the metal sheet holder 35 into engagement with the upper plunger 15. The clamping arrangement 60 comprises several clamping units which are preferably distributed along the annular metal sheet holder 35.

[0046] The clamping unit 60 includes a pull element in the form of a clamping bolt 61 which is held by the plunger 15 and is supported so as to be movable at least slightly toward and away from the metals sheet holder. The minimal stroke to be performed by the clamping bolt 61 corresponds to the stroke which is needed for clamping down the metal sheet after it has been deposited. This stroke may be very small that is a few millimeters or fractions of a millimeter. Preferably, however, the stroke is essentially greater, specifically so large that the clamping bolt 61 can essentially by pulled completely into the plunger 15.

[0047] The clamping bolt 61 is provided with a force generating arrangement 62, which in this case, is for example, in the form of a hydraulic drive arrangement. It includes a hydraulic cylinder 63 with two working chambers 64, 65 which are separated from each other by a piston 66. The clamping bolt 61 forms, for example, the piston rod of the piston 66. This piston rod projects from the hydraulic cylinder 63 through a sealed opening.

[0048] At its lower end, the clamping bolt 61 is provided with locking means 67, for example, a locking groove 68 in the form of an annular groove. Preferably, the locking groove 68 is delimited at the side thereof facing the force generating arrangement 62 by a conical flank and at the opposite side by a planar flank.

[0049] The clamping arrangement 60 further includes a clamping bolt locking arrangement 69 provided with at least one, preferably several radially movable locking bars 70, 71 The locking bars are actuated by a hydraulic or another type of activator 72, for example, in the form of an annular piston which is arranged in an annular chamber coaxially with a bore 73 which accommodates the clamping bolt 61. The annular piston actuates the locking bars 70, 71 by way of a wedge drive whereby the locking bars can be actuated radially in a controlled manner.

[0050] The clamping bolt 61 can move into the bore 73 or out of the bore upon closing or, respectively opening the tool. However, it may also have a length of such a size that it always slides in the bore 73 without ever leaving the bore. Also, clamping arrangements with long bolts and clamping arrangements with short bolts may be intermixed wherein the clamping arrangements with short clamping bolts 61 which move out of their bore are arranged where otherwise, they would impede the movement of the workpiece into and out of the press.

[0051] In the locked state, the locking arrangement 69 provides for a force and/or form locking connections with the clamping bolt 61 of the plunger. The locking bars 70, 71 extend into the locking groove 68 of the respective clamping bolt 61. By means of the force generating arrangement 62, the metal sheet retaining force between the metal sheet holder 35 and the plunger 15 can then be set in an energy saving manner.

[0052] In order to achieve an energy-saving clamping of the metal sheet 20 in connection with high-strength metal sheets and to prevent unintended tearing of the metal sheet 20, the metal sheet holder clamping surface 74 facing the rim 19 provided for engagement with the metal sheet 20 is planar (see FIG. 8). That means that the metal sheet clamping surface 74 has no projections or depressions, in particular, no clamping strips which would cause local deformations of the metal sheet 20 during clamping. The surface normal N on the metal sheet clamping surface 74 is at any point oriented normal to the respective surface of the metal sheet 20 and to the rim 19.

[0053] In the exemplary embodiment of the drawing press 10, as shown in

[0054] FIG. 9, the plunger drive 22 is formed by an elbow lever drive. At least one of the levers 75 of the elbow lever drive or an elbow joint may be assigned a position sensor 76. The position sensor 76 detects whether the elbow lever arrangement of which the lever 75 is part has assumed its stretched position that is its blocking positioning which it is shown in FIG. 9. The position sensor 76 is in communication with a control unit 77 in order to transmit thereto the position sensor signal S.

[0055] The position sensor 76 may serve at the same time also as a stop and/or clamping element 76a for the lever 75 or be provided with a stop and/or damping element 76a. In this way, the blocking position can be accurately established.

[0056] In this embodiment, the plunger drive operates preferably in a pivot that is a back and forth mode, wherein the servomotors of the plunger drive 22 reverse their direction of rotation at the upper and the lower end position of the plunger 15.

[0057] In a variant of the exemplary embodiment as shown in FIG. 9, the plunger drive 22 may also be in the form of an eccentric drive as it is shown in previous exemplary embodiments.

[0058] The die tool may optionally be provided with a permeability sensor 78 which generates a tension signal Z and transmit it to the control unit 77. The tension signal Z indicates the tension in the metal sheet 20 during its deformation. To this end, the permeability sensor 78 detects the permeability of the metal sheet 20 which changes as a result of the tension. The tension signal Z may be used for optimizing the retaining force of the metal sheet holder 35 and/or the deformation force between the stamping tool 34 and the metal sheet 20.

[0059] In the exemplary embodiment of FIG. 9, the table drive 36 is formed by one or several spindle drives 79. Each spindle drive 79 comprises a spindle 80, a spindle nut 81, and an electric motor 82 driving, for example, the spindle nut 81. Alternatively, the electric motor 82 could also drive the spindle 80. Other than shown in the schematic representation of FIG. 9, the electric motor 82 is preferably a hollow shaft motor with an internal motor, which surrounds the spindle nut 81 concentrically. Such spindle motors 79 are provided also, for example, as adjustment apparatus 48 for adjusting the metal sheet holding force of the metal sheet holder 35.

[0060] The spindle drive 79, or respectively, the electric motor 82 of the spindle drives 79 are controlled by the control unit 77.

[0061] The transmission ratio between the spindle nut 81 and the spindle 80 can, in particular for the adjustment apparatus 48, be so selected that the spindle drive is self-locking. In this case, the respective electric, motor 82 needs to be energized only when the metal sheet retaining force needs to be changed or adjusted. For maintaining a set metal sheet retaining force energization of the electric motor is not necessary.

[0062] The control unit controls the plunger drive 22 and, in the shown exemplary embodiment, also a blocking arrangement 83. The blocking arrangement 83 is arranged between the press frame 11, for example, the head 13 and the plunger 15. Independently of whether the plunger drive 22 is exactly in its blocking position or not, via the blocking arrangement 83 a rigid connection between the plunger 15 and the press frame 11 can be established. This rigid coupling prevents a movement of the plunger 15 in the direction of movement 16 as a result of the forces acting on the plunger 15 by the metal sheet holder 35 or the stamping tool 34.

[0063] By the control unit 77, the blocking arrangement 83 can be switched between a coupling position K (full line in FIG. 9) and release position F (dotted line in FIG. 9). To this end, the blocking arrangement 83 comprises blocking elements 84 which, in their coupling position K, cooperate with counter elements 85 on the plunger 15. In the coupling position K, the blocking elements 84 are in alignment with respective counter elements 85 in the direction of movement 16 and abut the respective front faces 86. The plunger 15 is therefore supported by the press frame 11 and, as shown in the figure, on the head 13 via the counter elements 85 and the blocking elements 84. In the coupling position K consequently a very rigid coupling between the plunger 15 and the press frame 11 is ensured during the deformation of the metal sheet 20. No counter support force needs to be applied by means of the plunger drive 22 which improves the energy efficiency of the press.

[0064] In the release position F, the blocking elements 84 are displaced transverse to the direction of movement 16 relative to the counter elements 85 so that the plunger 15 can be moved by the plunger drive 22 from its lower end position in the direction of movement 16 upwardly.

[0065] For moving the blocking elements 84 between the coupling position K and the release position F the blocking arrangement 83 includes a linear drive 87 which is controlled by the control unit 77. The linear drive 87 may, for example, be a spindle drive which is operated by an electric motor. Also other linear drives may be used.

[0066] Different from the representation in FIG. 9, the displaceable blocking elements 84 may also be arranged at the plunger 15. Then the counter elements 85 are arranged on the press frame 11 and preferably on the head 13.

[0067] In the above described embodiments, the metal sheet holder 35 may also be mounted rigidly to the press frame 11. The adjustment apparatus 48 may then be assigned to a mini section of the plunger 15 which co-operates with the metal sheet holder 35 for engaging the metal sheet and which is movable in the direction of movement by the adjustment apparatus 48.

[0068] The drawing press 10 according to the invention includes a support structure 47 for supporting a metal sheet holder 35 which is part of a tool and which can be supported by the press frame 11 via the support structure 47. A plunger 15 with a die tool 18 is provided so as to be movable via a plunger drive into a blocking position where it is in engagement with the metal sheet holder 35. The blocking position is achieved, for example, by a plunger drive 22 which in this blocking position does not transmit any movement from the drive to the drive motor 23 and/or 34. This is, for example, achieved by an eccentric drive 25, 26 when it is in its stretched position. For performing the actual drawing stroke, the stamping tool 34 is supported so as to be movable vertically. The carriage 32 associated therewith is raised or lowered by the press table 31 by means of a table drive 36. For driving the table 31, a servo drive 36 is provided again with a nonlinear drive arrangement such as an eccentric drive.

LISTING OF REFERENCE NUMERALS

[0069] 10 drawing press

[0070] 11 press frame

[0071] 12 post

[0072] 13 head

[0073] 14 base

[0074] 15 plunger

[0075] 16 direction of movement

[0076] 17 linear guide structure

[0077] 18 die tool

[0078] 19 rim

[0079] 20 flat metal sheet

[0080] 21 hollow space

[0081] 22 plunger drive

[0082] 23, 24 servomotors

[0083] 25, 26 drives

[0084] 27, 28 eccentric

[0085] 29, 30 connecting rod

[0086] 31 press table

[0087] 32 carriage

[0088] 33 tool support

[0089] 34 stamping tool

[0090] 35 metal sheet holder

[0091] 36 table drive

[0092] 37 guide arrangement

[0093] 38, 39 drives

[0094] 40, 41 servomotor

[0095] 42, 43 eccentric

[0096] 44, 45 connecting rod

[0097] 46 support bolts

[0098] 47 support structure

[0099] 48 adjustment apparatus

[0100] 49 linear guide arrangement

[0101] 50 group

[0102] 51, 52, 53 openings

[0103] 54, 55 links

[0104] 60 clamping arrangement

[0105] 61 clamping bolt

[0106] 62 force generating arrangement

[0107] 63 hydraulic cylinder

[0108] 64, 65 working chamber

[0109] 66 piston

[0110] 67 locking means

[0111] 68 locking groove

[0112] 69 locking arrangement

[0113] 70, 71 locking bars

[0114] 72 actuator

[0115] 73 bore

[0116] 74 metal sheet holder clamping surface

[0117] 75 lever

[0118] 76 position sensor

[0119] 76a stop and/or clamping element

[0120] 77 control unit

[0121] 78 permeability sensor

[0122] 79 spindle drive

[0123] 80 spindle

[0124] 81 spindle nut

[0125] 82 electric motor

[0126] 83 blocking arrangement

[0127] 84 blocking element

[0128] 85 counter element

[0129] 86 front face

[0130] 87 linear drive

[0131] F release position

[0132] K coupling position

[0133] N surface normal

[0134] S position signal

[0135] Z tension signal