Methods and apparatus for pulling flexible pipe
11499653 · 2022-11-15
Assignee
Inventors
- Matthew William Lousteau (Houston, TX, US)
- Alexander Lee Winn (Houston, TX, US)
- David Gregory (Houston, TX, US)
Cpc classification
F16L1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B7/20
FIXED CONSTRUCTIONS
International classification
Abstract
A pull head assembly for quick attachment to a flexible pipe is provided. The pull head assembly has three subsections. A collet assembly is mounted to the end of a flexible pipe. A mandrel assembly is adapted to go over the collet assembly. A lead screw assembly positions the mandrel assembly over the collet assembly and acts as an attachment point for pulling the flexible pipe and pull head assembly from one location to another. After pulling the flexible pipe and pull head assembly from one location to another, the mandrel assembly and lead screw assembly can be removed, and the collet assembly can act as a temporary fitting for the flexible pipe.
Claims
1. A method of implementing a pull head, comprising: implementing a lead screw assembly at least in part by implementing a lead screw having a proximal end and a distal end with outward facing threads; implementing a mandrel assembly at least in part by: implementing a mandrel body having a proximal end, a distal end, and an inner diameter; and securing a screw retainer that is adapted to receive the lead screw to the proximal end of the mandrel body; and implementing a collet assembly having a proximal end and a distal end at least in part by implementing: implementing a collet jacket with an outer diameter and an inner diameter that is adapted to secure an outer diameter of a flexible pipe body; implementing a pipe insert with an inner diameter and an outer diameter that is adapted to secure an inner diameter of the flexible pipe body; and implementing a screw receiver with a bore having inward facing threads adapted to threadingly engage the outward facing threads on the lead screw.
2. The method of claim 1, comprising: disposing the lead screw within a central bore of the screw retainer; engaging the outward facing threads on the lead screw with the inward facing threads on the screw receiver; and rotating the lead screw in a first direction to pull the collet assembly into the mandrel body to cause the inner diameter of the mandrel body to compress the collet jacket radially inward such that the inner diameter of the collet jacket engages the outer diameter of the flexible pipe body.
3. The method of claim 2, comprising rotating the lead screw in a second direction opposite the first direction to push the collet assembly out from the mandrel body to enable the collet jacket to expand radially outward such that the inner diameter of the collet jacket disengages from the outer diameter of the flexible pipe body.
4. The method of claim 1, wherein implementing the lead screw assembly comprises: implementing the proximal end of the lead screw with other inward facing threads; securing a pull ring to a swivel lift; and securing the swivel lift to the lead screw via a bolt at least in part by inserting the bolt through the swivel lift and rotating the bolt such that other outward facing threads on the bolt engage the other inward facing threads on the lead screw.
5. The method of claim 1, wherein implementing the collet assembly comprises implementing a pressure port through the pipe insert and the screw receiver.
6. The method of claim 1, wherein implementing the collet jacket comprises implementing the collet jacket such that the outer diameter of the collet jacket is greater than the inner diameter of the mandrel body while the collet jacket is outside of the mandrel body.
7. The method of claim 1, wherein implementing the collet jacket comprises cutting slits into the collet jacket to implement fingers that enable the collet jacket to be compressed radially inward.
8. A pull head comprising: a lead screw, wherein the lead screw comprises a distal end with outward facing threads; a screw retainer, wherein the screw retainer comprises a central bore configured to retain the lead screw such that the distal end of the lead screw extends through the screw retainer; a mandrel body, wherein the screw retainer is secured to a proximal end of the mandrel body; and a collet assembly, wherein the collet assembly comprises: a collet jacket configured to engage an outer layer of a flexible pipe; a pipe insert configured to engage an inner layer of the flexible pipe; and a screw receiver secured to the collet jacket and the pipe insert, wherein the screw receiver comprises inward facing threads configured to engage the outward facing threads on the lead screw to enable: rotation of the lead screw in a first direction to pull the collet assembly into the mandrel body such that the collet jacket is compressed radially inward against the outer layer of the flexible pipe; and rotation of the lead screw in a second direction opposite the first direction pushes the collet assembly out from the mandrel body to enable the collet jacket to expand radially away from the outer layer of the flexible pipe.
9. The pull head of claim 8, comprising: a pull ring configured to enable a cable to be attached to the pull head; a swivel lift secured to the pull ring; and a bolt inserted through the swivel lift and secured to the lead screw to enable the pull ring to rotate relative to the lead screw.
10. The pull head of claim 8, wherein an outer surface diameter of the collet jacket when disposed outside of the mandrel body is greater than an inner surface diameter of the mandrel body.
11. The pull head of claim 8, wherein the collet jacket comprises fingers separated by slits to enable the collet jacket to be compressed radially inward.
12. The pull head of claim 8, wherein the screw retainer comprises ball bearings.
13. The pull head of claim 8, wherein the screw receiver is welded to the collet jacket and the pipe insert.
14. The pull head of claim 8, comprising a seal disposed within a groove that is formed along an outer surface of the pipe insert, wherein the seal is configured to be compressed against the inner layer of the flexible pipe to facilitate sealing the flexible pipe in the pull head.
15. The pull head of claim 8, wherein the collet assembly comprises a pressure port formed through the pipe insert and the screw retainer to enable fluid pressure within an annulus, a bore, or both of the flexible pipe to be tested.
16. A method of deploying a pull head, comprising: inserting an end of a flexible pipe into a collet assembly of the pull head at least in part by: disposing a collet jacket of the collet assembly circumferentially around an outer layer of the flexible pipe, wherein the collet jacket is secured to a screw receiver of the collet assembly; and disposing a pipe insert of the collet assembly under an inner layer of the flexible pipe, wherein the pipe insert is secured to the screw receiver of the collet assembly; inserting the collet assembly into a mandrel body of the pull head until inward facing threads on the screw receiver of the collet assembly engage outward facing threads on a lead screw that extends through a screw retainer of the pull head into the mandrel body; and rotating the lead screw relative to the screw receiver to pull the collet assembly farther into the mandrel body such that the mandrel body compresses the collet jacket of the collet assembly radially inward against the outer layer of the flexible pipe to facilitate securing the pull head to the flexible pipe.
17. The method of claim 16, comprising rotating the lead screw in an opposite direction relative to the screw receiver to push the collet assembly out from the mandrel body to enable the collet jacket of the collet assembly to expand radially outward away from the outer layer of the flexible pipe to facilitate removing the pull head from the flexible pipe.
18. The method of claim 17, comprising: inserting another end of another flexible pipe into the collet assembly of the pull head at least in part by: disposing the collet jacket of the collet assembly circumferentially around another outer layer of the other flexible pipe; and disposing the pipe insert of the collet assembly under another inner layer of the other flexible pipe; inserting the collet assembly into the mandrel body of the pull head until the inward facing threads on the screw receiver of the collet assembly engage the outward facing threads on the lead screw that extends through the screw retainer of the pull head into the mandrel body; and rotating the lead screw relative to the screw receiver to pull the collet assembly farther into the mandrel body such that the mandrel body compresses the collet jacket of the collet assembly radially inward against the other outer layer of the other flexible pipe to facilitate securing the pull head to the other flexible pipe.
19. The method of claim 16, comprising: securing a cable to a pull ring of the pull head that is secured to the lead screw; and pulling the pull head and the flexible pipe through a bore via the cable.
20. The method of claim 16, wherein inserting the end of the flexible pipe into the collet assembly comprises compressing a seal that is disposed in a groove formed along an outer surface of the pipe insert against the inner layer of the flexible pipe to facilitate sealing the flexible pipe in the pull head.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(15) While certain embodiments of the presently disclosed subject matter will be described in connection with the present exemplary embodiments shown herein, it will be understood that it is not intended to limit the invention to those embodiments. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
(16) The presently disclosed subject matter generally relates to pull heads for flexible pipe.
(17) A flexible pipe is composed of a composite of layered materials that form a pressure-containing conduit and the pipe structure allows large deflections. Normally, the flexible pipe is built up as a composite structure composed of metallic and polymer layers. Flexible pipe and its various uses are generally described in, e.g., U.S. Pat. No. 6,889,715 issued May 10, 2005, U.S. Pat. No. 7,055,551 issued Jun. 6, 2006, and U.S. Pat. No. 8,220,129 issued Jul. 17, 2012, as well as API RP 17B (“17B Recommended Practice for Unbonded Flexible Pipe”) and API 15S (“Spoolable Composite Pipeline Systems”), the contents of each of which are incorporated by reference herein in their entirety.
(18) Flexible pipe, or also referred to as spoolable pipe, can include Bonded or Unbonded Flexible Pipe, Flexible Composite Pipe (FCP), Thermoplastic Composite Pipe (TCP), or Reinforced Thermoplastic Pipe (RTP). FCP or RTP pipe can itself be generally composed of several layers. In one or more embodiments, a flexible pipe can include a thermoplastic liner or internal pressure sheath having a reinforcement layer and a thermoplastic outer cover layer. In one or more embodiments, the thermoplastic may be high-density polyethylene (HDPE). Thus, flexible pipe can include different layers that can be made of a variety of materials and also may provide corrosion resistance. For example, in one or more embodiments, the pipe can have a corrosion protection outer cover layer that is disposed over another layer of steel reinforcement. In this embodiment, helically wound steel strips can be placed over a liner made of thermoplastic pipe. Flexible pipe can be designed to handle a variety of pressures, temperatures, and conveyed fluids. Further, flexible pipe can offer unique features and benefits versus steel/carbon steel pipe lines in the area of corrosion resistance, flexibility, installation speed and re-usability. Another type of flexible or spoolable pipe is coiled tubing, which can be made of steel and have a corrosion protection sheath layer.
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(20) TABLE-US-00001 TABLE 1 STEEL REINFORCED NON-METALLIC REINFORCED THERMOPLASTIC PIPE THERMOPLASTIC PIPE API 17J/17K/15S API 15HR/15S ASTM F2805 ASTM F2686 CSA Z662 CSA Z662 SO 18226 ISO 18226
(21) As seen in
(22) Various illustrative embodiments of a pull head assembly 10 and its various components for pulling flexible pipe are disclosed in
(23) In the illustrative embodiment of
(24) In certain illustrative embodiments, the lead screw assembly 20 connects, via a cable or chain, the pull head assembly 10 and an attached flexible pipe to external machinery such that assembly 10 and the flexible pipe can be pulled. Lead screw assembly 20 has a threaded distal end that rotates relative to the mandrel assembly 30 and can threadingly engage the collet jacket assembly 40.
(25) In certain illustrative embodiments, the mandrel assembly 30 is a hollow bell-shaped assembly that has a narrow proximal end that retains the lead screw assembly 20 and a wider distal end that retains the proximal end of the flexible pipe via the collet assembly 40. The mandrel assembly 30 houses the proximal end of the flexible pipe so that it can be pulled through a wellbore, dirt, mud, or other slurries and liquids efficiently and without exposing the inside of the pipe to undesired contaminants. The mandrel assembly 30 allows the distal end of the end of the lead screw assembly 20 to be inserted into the proximal end of the collet assembly 40, locked into place by the mandrel assembly 30, and allowed to rotate within the mandrel assembly 30. The collet assembly 40 receives the proximal end of the flexible pipe (as further illustrated in
(26) In certain illustrative embodiments, the collet assembly 40 is a thimble shaped end cap that fits to the proximal end of the flexible pipe. Collet assembly 40 acts as an end fitting that is partially installed on the end of the flexible pipe and then compressed upon the mandrel assembly 30 being pulled over the collet assembly 40. The collet assembly 40 has a bore to threadingly receive the distal end of the lead screw assembly 20 so that the mandrel assembly 30 can be pulled over the collet assembly 40 and flexible pipe body 100 or pushed out of the mandrel assembly 30 depending on how the lead screw assembly 20 is rotated.
(27) In certain illustrative embodiments, the components in
(28) In the illustrative embodiments of
(29) As further depicted in the illustrative embodiments of
(30) As further seen in
(31) At or near the distal end of pipe insert 240 are one or more outward facing radial O-ring grooves 245 into which one or more O-rings are positioned. The O-rings are generally made of an elastomeric material such as rubber, silicone, and the like. One of the purposes of the O-rings is to provide a seal between the innermost layer of flexible pipe and the pipe insert 240 such that during any pressure testing or use of all or part of the collet assembly 40 as an end fitting, gas or liquid flowing through the flexible pipe does not escape, which could impact any testing procedures or impact production or environmental regulations.
(32) Still further in reference to
(33) In certain illustrative embodiments, the collet jacket 250 has an outer diameter that is less than the larger inner diameter of the mandrel body 225. When the collet jacket 250 is retracted into the mandrel body 225, the outer diameter of the collet jacket 250 abuts the inner diameter of the mandrel body 225. The distal portion of the collet jacket 250 has a plurality of collet jacket fingers 255 cut into the collet jacket 250 from its inner diameter to its outer diameter leaving a space for movement. The collet jacket 250 further has collet jacket serrations 260. In operation, prior to insertion of the collet jacket 250 into the mandrel body 225, the collet jacket fingers 255 are in an expanded configuration. When the collet jacket 250 is drawn into the mandrel body 225 by rotation of the lead screw mandrel 222 against the lead screw receiver 235, the inner diameter of the mandrel body 225 presses against the outer diameter of the collet jacket 250. This causes the collet jacket fingers 255 to compress by moving inward and the collet jacket serrations 260 to dig into and secure the outer layer of the flexible pipe.
(34) Referring to
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(36) As shown in
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(43) Distal, in certain instances as used herein, can be defined as oriented upstream from the end of a pipe.
(44) Proximal, in certain instances as used herein, can be defined as oriented downstream from the end of a pipe.
(45) Inward, outwardly, outer diameter or OD, in certain instances as used herein, can be defined as away from a central axis in a direction substantially perpendicular to such a central axis.
(46) Inward, inwardly, inner diameter or ID, in certain instances as used herein, can be defined as toward a central axis in a direction substantially perpendicular to such a central axis.
(47) As used herein, the term “fluid” refers to a non-solid material such as a gas, a liquid or a colloidal suspension capable of being transported through a pipe, line or conduit. Examples of fluids include by way of non-limiting examples the following: natural gas, propane, butane, gasoline, crude oil, mud, water, nitrogen, sulfuric acid and the like.
(48) A pipe, for purposes of clarification, has an axial direction which contains a bore through which liquids and gases flow. The pipe further has a radial direction which is perpendicular to the axial direction. Each layer of pipe that makes up the flexible pipe in the embodiments herein has an inner diameter (ID) oriented toward the bore and an outer diameter (OD) oriented toward the external side of the pipe. Unless otherwise noted these directional descriptions also apply to the fittings or methods themselves.
(49) While the present disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the disclosure as described herein. Accordingly, the scope of the disclosure should be limited only by the attached claims.