AIR TOLERANT IMPLANTABLE PISTON PUMP
20180264190 ยท 2018-09-20
Inventors
- James M. Haase (Maplewood, MN, US)
- Nicholas R. Whitehead (Hopkins, MN, US)
- Ronald L. Mezera (Lake Elmo, MN, US)
Cpc classification
F04B19/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M5/36
HUMAN NECESSITIES
A61M5/165
HUMAN NECESSITIES
International classification
F04B53/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An implantable infusion device includes a reservoir for housing an infusion medium and a drive mechanism having an inlet chamber, a piston and a piston channel. The inlet chamber is in fluid communication with the reservoir. The piston channel is in fluid communication with the inlet chamber, and has a distal end and a proximal end, the proximal end being closer to the inlet channel than the distal end. The piston is axially moveable within the piston channel to drive infusion medium out of the distal end of the piston channel. The clearance between the piston and the channel is sufficiently small to prevent undissolved gas in the inlet chamber from passing through the clearance. The inlet chamber may be sufficiently large to allow undissolved gas to accumulate without adversely affecting the performance of the infusion device.
Claims
1-23. (canceled)
24. An implantable infusion device, comprising: a reservoir for housing an infusion medium; a drive mechanism having an inlet chamber, a piston and a piston channel, wherein the inlet chamber is in fluid communication with the reservoir, wherein the piston channel is in fluid communication with the inlet chamber, the piston channel having a distal end and a proximal end, the proximal end being closer to the inlet channel than the distal end, wherein the piston is axially moveable within the piston channel to drive infusion medium out of the distal end of the piston channel, wherein the piston is positioned and moveable within the channel such that a clearance between the piston and the piston channel is sufficiently small to prevent undissolved gas in the inlet chamber from passing through the clearance; a filter disposed between the inlet chamber and the reservoir, wherein the filter is hydrophilic and is configured to prevent microorganisms from entering the inlet chamber from the reservoir, wherein the filter is configured to allow dissolved gas to pass from the reservoir to the inlet chamber such that over time, the dissolved gas comes out of solution as undissolved gas in the inlet chamber, and wherein the filter is configured to prevent the undissolved gas from passing from the inlet chamber to the reservoir; an outlet in fluid communication with the piston channel, the outlet being closer to the distal end of the piston channel than the proximal end of the piston channel; and a valve in fluid communication with, and disposed between, the outlet and the piston channel.
25. The implantable infusion device of claim 24, wherein the clearance between the piston and the piston channel is sufficiently small such that the infusion medium is retained in the piston channel via capillary action.
26. The implantable infusion device of claim 24, wherein the average clearance between the piston and the piston channel is between 3 micrometers and 10 micrometers.
27. The implantable infusion device of claim 24, wherein the filter is configured to filter particles larger than 0.22 microns in diameter.
28. The implantable infusion device of claim 24, wherein the volume of the inlet chamber is between 100 microliters and 300 microliters.
29. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of greater than 5 psia.
30. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of greater than 10 psia.
31. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of between 15 psia and 16 psia.
32. The implantable infusion device of claim 24, wherein the valve has a cracking pressure that is between 5 psi less than the pressure of the reservoir and 5 psi more than the pressure of the reservoir.
33. The implantable infusion device of claim 24, wherein the valve has a cracking pressure that is at least 2 psi greater than the difference of the reservoir pressure minus the outlet pressure at the lowest ambient atmospheric pressure that the device is designed to be subjected.
34. The implantable infusion device of claim 24, wherein the valve has a cracking pressure that is equal to or greater than the reservoir pressure minus 6.3 psia.
35. The implantable infusion device of claim 24, wherein the drive mechanism is capable of continued operation without undissolved gas exiting the distal portion of the piston channel when 70% of the volume of the inlet chamber is occupied by undissolved gas.
36. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of greater than 8 psia.
37. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of greater than 10 psia.
38. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of between 14 psia and 19 psia.
39. The implantable infusion device of claim 24, wherein the reservoir is maintained at a pressure of greater than 0 psia.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023] The drawings are not necessarily to scale. Like numbers used in the figures refer to like components, steps and the like. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number. In addition, the use of different numbers to refer to components is not intended to indicate that the different numbered components cannot be the same or similar.
DETAILED DESCRIPTION
[0024] In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration several specific embodiments of devices, systems and methods. It is to be understood that other embodiments are contemplated and may be made without departing from the scope of spirit of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense.
[0025] All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.
[0026] As used in this specification and the appended claims, the singular forms a, an, and the encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term or is generally employed in its sense including and/or unless the content clearly dictates otherwise.
[0027] As used herein, undissolved gas means gas not dissolved or entrained in an infusion medium. It will be understood that gas may transition from being dissolved or entrained in an infusion medium to being in a free undissolved state. When in a free and undissolved state and surrounded by infusion medium, the gas will tend to form bubbles. Gas and air are generally used herein interchangeably.
[0028] As used herein, about means +/10% of the enumerated numerical value that it precedes. For example, about may mean +/5%, or +/3% of the enumerated numerical value that it precedes.
[0029] The present disclosure describes, among other things, implantable infusion devices employing piston pumps that can tolerate air bubbles. It has been found that piston pumps having a piston to bore clearance sufficiently small to prevent undissolved gas (i.e., gas not dissolved in infusion medium) from passing through a radial clearance channel formed between the piston and the bore. For example, it has been found that if the clearance is sufficiently small such that infusion medium flows through the clearance channel via capillary action, undissolved gas bubbles do not pass through the clearance channel. Further, it has been shown that placement of an antimicrobial filter, such as a 0.22 micron filter, between a reservoir and an inlet chamber for the piston drive mechanism can be tolerated. Previously, infusion devices employing piston pumps would not include such filters due to fear that they might trap air bubbles within the piston inlet chamber causing pump inaccuracy or malfunction. In addition, such a filter generally prevents removal of the air bubbles from of the inlet chamber via aspiration during refilling of the reservoir. However, as described herein, it has been discovered that a large amount of undissolved gas can be tolerated within the pump inlet chamber (e.g., 70% or more of the volume of the chamber) without any significant adverse consequences.
[0030] Prior to describing details regarding piston pump infusion devices configured to tolerate air bubbles, a general discussion of representative infusion devices and drive mechanisms is provided with regard to
[0031] Referring to
[0032] Representative examples of reservoirs 13 which may be employed in embodiments of infusion devices are described in U.S. Published Patent Application 2003/0050623, published Mar. 13, 2003, and entitled Infusion Device and Reservoir for Same, which is incorporated herein by reference in its entirety to the extent that it does not conflict with the present disclosure. However, further embodiments may employ other suitable reservoir configurations, including, but not limited to, those described in U.S. Pat. No. 5,514,103 and U.S. Pat. No. 5,176,644, each to Srisathapat et al, U.S. Pat. No. 5,167,633 to Mann et al., U.S. Pat. No. 4,697,622 to Swift and U.S. Pat. No. 4,573,994 to Fischell et al.
[0033] In various embodiments, the reservoir 13 is a positive pressure reservoir, which means the pressure in the reservoir is greater than atmospheric pressure, forcing out the fluid contents of the reservoir 13 into the drive mechanism 20. A propulsion mechanism (not shown) may be operably coupled to the reservoir 13 to drive fluid out of the reservoir. Any suitable propulsion mechanism may be employed. By way of example, the reservoir 13 may be a bellows reservoir and the propulsion mechanism may contain a propellant chamber that contains a fluid whose vapor pressure is such that, under conditions of normal body temperature, pressure is exerted on the bellows to force liquid in the reservoir 13 to enter the drive mechanism 20. Examples of such propulsion mechanisms are found in Medtronic Inc.'s SYNCHROMED and ISOMED implantable infusion devices. A mechanical spring may be readily substituted for the liquid propellant. Alternatively, the reservoir 13 may be formed, at least in part, of an elastomeric or resilient material biased in an empty configuration that expands when filled and forces fluid to exit reservoir 13 and enter the drive mechanism 20. Thus, the propulsion mechanism and reservoir may, in some embodiments, be the same component. A positive pressure reservoir 13 may be maintained at any suitable positive pressure by the propulsion mechanism or the elastic or resilient properties of the reservoir 13. Typically, ambient atmospheric pressure about 14.2 psia. In some embodiments, the positive pressure reservoir 13 is maintained at a pressure of greater than or equal to 15 psia, between 15 psia and 19 psia, between about 15 and about 16 psia, or between about 15.2 psia and about 15.5 psia.
[0034] In some embodiments, the reservoir 13 is a negative pressure reservoir, which means the pressure in the reservoir is greater than atmospheric pressure. For example, the reservoir 13 may be maintained at a pressure of less than or equal to 14 psia, less than or equal to 10 psia, or between 12 and 14 psia. In general, whether positive or negative pressure, the reservoir 13 may be maintained at a pressure of greater than 0 psia, greater than 5 psia, or greater than 10 psia, or greater than 15 psia.
[0035] Examples of inlet structures 18 that may be employed in embodiments of infusions devices 10 described herein are described in U.S. Pat. No. 7,186,236 to Gibson et al., entitled Infusion Device And Inlet For Same; U.S. Pat. No. 5,514,103 and U.S. Pat. No. 5,176,644, each to Srisathapat et al; U.S. Pat. No. 5,167,633 to Mann et al.; U.S. Pat. No. 4,697,622 to Swift; and U.S. Pat. No. 4,573,994 to Fischell et al.
[0036] Still referring to
[0037] Referring now to
[0038] The drive mechanism 20 depicted in
[0039] As the piston 44 retracts (e.g., moves from the position shown in
[0040] The drive mechanism 20 or components thereof, such as the armature 42, may be formed or configured in any suitable manner. In various embodiments, the drive mechanism or components thereof are drive mechanisms or components described in U.S. Patent Application Publication No. 2007/0168008, entitled Implantable Therapeutic Substance Delivery Device Having a Piston Pump with and Anti-Cavitation Valve; U.S. Patent Application Publication No. 2006/0206099, entitled Low Profile Inlet Valve for a Piston Pump Therapeutic Substance Delivery Device; U.S. Pat. No. 6,997,921, entitled Infusion device and driving mechanism for same, or described in US Patent Application Publication No. 2009/0118711, published on May 7, 2009, entitled Reduced-noise implantable infusion device, which patents and application are hereby incorporated herein by reference in their respective entireties to the extent that they do not conflict with the present disclosure.
[0041] Pistons and armatures as described herein may be made of any suitable material. For example, pistons or armatures may be formed from generally rigid, biocompatible and infusion medium compatible material, having a relatively high magnetic permeability such as, but not limited to, ferrous materials, ferritic stainless steel with high corrosion resistance, or the like. Pistons or armatures can also be fabricated with non-compatible materials and encased or plated in compatible materials. Pistons, armatures, or actuators may be molded, machined, or otherwise formed.
[0042] Referring now to
[0043] Still with reference to
[0044] In various embodiments, the valve 17 has a cracking pressure that is 2 psi or greater than the reservoir 13 pressure minus the outlet pressure (ambient atmospheric pressure), when the difference is a positive number (i.e., the reservoir pressure is greater than ambient atmospheric pressure). As a patient with an implanted infusion device changes altitude, the pressure differential across the valve 17 changes. While the reservoir pressure remains fairly constant, the ambient pressure changes with altitude. If the valve cracking pressure is not sufficiently high to account for changes in altitude over a workable range, fluid from the reservoir may undesirably leak out of the device. For example, if the reservoir pressure is 15 psia and the ambient pressure is 10 psia, the pressure differential across the valve would be 5 psia. Accordingly, therapeutic fluid from the reservoir would leak across a valve having a cracking pressure of 5 psi or less in such a situation. To prevent such undesirable leakage, the valve 17 may have, in various embodiments, a cracking pressure that is 2 psi or greater than the reservoir 13 pressure minus the outlet pressure over the range of use of the device. In some embodiments, the valve 17 has a cracking pressure that is 3 psi or greater or 5 psi or greater than the reservoir 13 pressure minus the outlet pressure (ambient pressure) to further prevent undesired leakage.
[0045] A table of atmospheric pressures at different altitudes is presented below:
TABLE-US-00001 Altitude (relative to sea level) Pressure (psia) 1,500 feet 15.5 0 feet 14.7 8,000 feet* 10.9 10,000 feet 10.1 15,000 feet 8.3 *Most airplanes in flight are pressurized to the equivalent of 8,000 feet
[0046] Thus, if a device is designed to safely operate at altitudes of 15,000 feet, the valve cracking pressure should be equal to or greater than: [2+(reservoir pressure)8.3 psia], which equals: (reservoir pressure6.3 psia), if the reservoir pressure is greater than 8.3 psia. In many situations, a valve 17 having a cracking pressure of +/5 psi of the reservoir 13 pressure will have a cracking pressure that is 2 psi or greater than the reservoir 13 pressure minus the outlet pressure over the range of use of the device.
[0047] In embodiments, when the piston motion is stopped at the end of the forward stroke, the valve-facing end of the piston 44 is in close proximity to the valve 17, for example, spaced from the valve member by no more than about ten percent (10%) of the piston diameter.
[0048] Still referring to
[0049] Accordingly, it may be desirable for the volume of the inlet chamber 320 to be sufficiently large to accommodate a significant volume of undissolved gas that may accumulate over the service life of the infusion device. It has been found that when the clearance distance d between the piston 44 and the channel 35 is sufficiently small to prevent undissolved air from passing through the clearance 410, 70% or more of the volume of the inlet chamber 320 can be occupied with undissolved gas and the pump continues to deliver accurate amounts of infusion medium. While not relevant to infusion accuracy, high volumes of undissolved gas in the inlet chamber 320 can result in increased noise resulting from contact of the armature 42 with the stationary portion of the drive mechanism surrounding the proximal end of the channel 35. Armature designs configured to reduce noise, such as those described in US 2009/118711 (published on May 7, 2009, entitled REDUCED-NOISE IMPLANTABLE INFUSION DEVICE, which application is hereby incorporated herein by reference to the extent that it does not conflict with the present disclosure), may be employed. It should be noted that, while a large inlet chamber 320 volume may be desirable from the standpoint of providing for increased volumes of undissolved gas over the service life of the infusion device (e.g., longer service life would tend to result in larger volume), a large inlet chamber 320 volume may be undesirable for keeping the overall volume of the device small and because, in infusion devices employing bellows or collapsible reservoirs, infusion medium cannot be readily removed from the chamber 320 when the reservoir 13 is refilled due to the presence of the filter 4. Thus, larger chamber volumes may lead to increased volumes of stale infusion medium that can reside in the chamber 320. Accordingly, the size of the inlet chamber 320 should be balanced between the desire to maximize the volume of undissolved gas that the chamber can accommodate, the desire to reduce overall size of the device, and the desire to minimize the volume of stale drug that may remain in the chamber. In various embodiments, the inlet chamber 320 has a volume of between about 100 microliters and about 300 microliters. Such a volume may be desirable in an infusion device having a reservoir volume of between about 20 milliliters to about 50 milliliters and a service life of about 8 to 10 years. For infusion devices having larger or smaller reservoir volumes or service lives, it may be desirable for the inlet chamber volume to be larger or smaller in light of the considerations discussed above.
[0050] Some of the concepts described above with regard to
[0051] Thus, embodiments of the AIR TOLERANT IMPLANTABLE PISTON PUMP are disclosed. One skilled in the art will appreciate that the present invention can be practiced with embodiments other than those disclosed. The disclosed embodiments are presented for purposes of illustration and not limitation, and the present invention is limited only by the claims that follow.