METHOD FOR INHOMOGENEOUS TEMPERATURE CONTROL OF PREFORMS
20180264707 · 2018-09-20
Inventors
Cpc classification
B29C49/64
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/023
PERFORMING OPERATIONS; TRANSPORTING
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42119
PERFORMING OPERATIONS; TRANSPORTING
B29C49/6458
PERFORMING OPERATIONS; TRANSPORTING
B29C49/6436
PERFORMING OPERATIONS; TRANSPORTING
B29C49/6454
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/024
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/64
PERFORMING OPERATIONS; TRANSPORTING
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for heating a preform that is rotationally symmetric about its longitudinal axis, has a standard thread, and is made of a thermoplastic material. During heating, the preform is temperature conditioned to be formed into a container having a non-circular cross-section transverse to a longitudinal axis of the container by blow-molding. The preform is provided with a temperature profile along a circumference of the preform such that areas of the preform are differentially heated in a radial direction of the circumference of the preform. The standard thread of the preform is aligned in a predefined target position before the areas of the preform are differentially heated. The preform is rotated into alignment. An alignment element engages in the standard thread of the preform and thereby prevents further rotation of the preform as soon as the alignment element comes in contact with a predetermined contact surface in the standard thread.
Claims
1. A method for heating a preform that is rotationally symmetric about a longitudinal axis of the preform, has a standard thread, and is made of a thermoplastic material such that the preform is temperature conditioned to be formed into a container having a non-circular cross-section transverse to a longitudinal axis of the container by blow-molding shaping, the method comprising steps of: providing the preform with a temperature profile along a circumference of the preform during heating, which temperature profile is generated such that areas of the preform are differentially heated in a radial direction of the circumference of the preform; and aligning the standard thread of the preform in a predefined target position before said areas of the preform are differentially heated; wherein the preform is rotated in the aligning step, and wherein, during the aligning step, an alignment element engages in the standard thread of the preform and thereby prevents further rotation of the preform as soon as the alignment element comes in contact with a predetermined contact surface in the standard thread.
2. The method according to claim 1, wherein the alignment element engages in at least one venting slot of the standard thread, and wherein the predetermined contact surface is the venting slot.
3. The method according to claim 1, wherein the predetermined contact surface is a thread runout and/or a thread intake of the standard thread.
4. The method according to claim 1, wherein the preform is transported through a heating section of a blow-molding machine for heating, and wherein on at least part of its way through the heating section the preform is held by a carrier element which travels together with the preform, wherein during transport through the heating section, the carrier element is also aligned, and wherein the aligned carrier element and the aligned preform are transported jointly to a blowing station while maintaining their relative alignment until an end of the heating section.
5. The method according to claim 4, wherein the carrier element is a conveyor mandrel.
6. The method according to claim 4, wherein the preform is rotated by rotating the carrier element.
7. The method according to claim 1, wherein the predetermined contact surface is arranged at an angle to a surface normal of a surface of the preform, wherein is smaller than 60.
8. The method according to claim 1, wherein the alignment element engages in at least a pair of venting slots of the standard thread, and wherein the predetermined contact surface is the pair of venting slots.
9. The method according to claim 2, wherein the alignment element is dimensioned and arranged such that the predefined contact surface is only one venting slot.
10. The method according to claim 8, wherein the alignment element is dimensioned and arranged such that the predefined contact surface is two or more venting slots.
11. The method according to claim 7, wherein is smaller than 45.
12. The method according to claim 7, wherein is smaller than 30.
Description
[0024] The invention will be further explained by means of exemplary embodiments of the invention, in combination with the following figures:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] The principal construction of a device for transforming preforms (1) into containers (2) is shown in
[0043] The described device for forming the container (2) essentially consists of a blowing station (3), which features a blow mold (4), into which a preform (1) can be inserted. The preform (1) may be an injection-molded part made out of polyethylene terephthalate. In order to allow for the insertion of the preform (1) into the blow mold (4) and for the removal of the finished container (2) from it, the blow mold (4) typically consists of mold halves (5, 6) and of a bottom part (7), which can be positioned by means of a lifting device (8), and in the presented example, specifically, it can be lowered and raised. The preform (1) may be held in the area of the blowing station (3) by a conveyor mandrel (9), which passes through a plurality of processing stations within the device together with the preform (1). However, it is also possible that the preform (1) is inserted into the blow mold (4) directly, for instance by means of grippers or other handling elements. In the example shown, the blow-molding is performed on preforms which are positioned with their lips pointing downward. Equally common are blowing stations in which the preforms are positioned with their lips pointing upward.
[0044] In order to allow for a compressed air supply, a connection piston (10) is arranged underneath the conveyor mandrel (9), which supplies compressed air to the preform (1) and also performs a sealing function relative to the conveyor mandrel (9). In a modified construction, however, it is also conceivable in principle that firm compressed air leads be used.
[0045] The drawing of the preform (1) is done in the present exemplary embodiment by means of a drawing bar (11) positioned by a cylinder (12). According to a different embodiment, the positioning of the drawing bar (11) is accomplished mechanically by means of cam segments which are acted on by tapping rolls. The use of cam segments is particularly expedient when a plurality of blowing stations (3) are arranged on a rotating blow wheel. From prior art, drawing bars with a linear motor drive are known as well.
[0046] In the embodiment shown in
[0047] After the closing of the mold halves (5, 6) that are arranged in the area of supports (19, 20), the supports (19, 20) are locked relative to each other by means of a locking device (20).
[0048] For the adaptation to various forms of a lip segment (21) of the preform (1), according to
[0049] In addition to the blow-molded container (2),
[0050] For a general understanding of the technical context of the invention,
[0051] Radiant heaters (30) and blowers (31) are arranged along the heating section (24) for the temperature control of the preforms (1). After the preforms (1) are sufficiently tempered, they are transferred to the blow wheel (25), in the area of which, for instance, the blowing stations (3) might be, as explained with respect to
[0052] In order to be able to transform a preform (1) into a container (2) in such a way that the container (2) has the material properties for guaranteeing a long-term usability of food items filled into the container (2), and in particular of beverages, special process steps must be observed during the heating and orientation of the preform (1). Furthermore, advantageous effects may be accomplished through the observation of special dimensioning requirements.
[0053] By way of thermoplastic material, various synthetic materials may be used. Suitable materials include, for instance, PET, PEN, or PP.
[0054] The expansion of the preform (1) during the orientation process is accomplished by means of a supply of compressed air. The compressed air supply is divided into a pre-blowing phase, in which the gas, for instance compressed air, is supplied at a moderate pressure level, and a subsequent main blowing phase, in which the gas is supplied at a higher pressure level. During the pre-blowing phase, typically, compressed air is used with a pressure at intervals of 10 bar to 25 bar, whereas during the main blowing phase, compressed air at a pressure of 25 bar to 40 bar is supplied at intervals.
[0055] It can also be seen in
[0056] In order to make possible the tightest possible arrangement of the transfer wheel (29) and the input wheel (35) relative to each other, the arrangement shown proves to be particularly expedient, since in the respective expansion area of the heating section (24), three diversion wheels (34, 36) are positioned, specifically, the smaller diversion wheels (36) in the area of the transfer to the linear progression of the heating section (24), and the larger diversion wheel (34) immediately in the area of the transfer to the transfer wheel (29) and to the input wheel (35). As an alternative to the use of sequentially lined-up transportation elements (33), it is also possible, for instance, to use a rotating heating wheel.
[0057] After the blow-molding of the containers (2) is completed, they are removed by an extraction wheel (37) from the area of the blowing stations (3) and transported to the output segment (32) by means of the transfer wheel (28) and the output wheel (38).
[0058] In the modified heating section (24) shown in
[0059] The heating devices described above should also be understood as mere examples. From prior art, a plurality of alternative constructions is known: for instance, constructions embodied as heating wheels with single-location heating. In prior art, other heating methods are known as well, for instance the heating of preforms by microwave radiation. The invention is independent of the concrete features of the heating devices, and also independent of the heating method.
[0060] A preform (1) consists typically, and in accordance with the embodiment in
[0061] The lip segment (52) may, for instance, feature an external thread (62), which makes it possible to install a screw-on lid on the completed container (63). It is also possible, however, to equip the lip segment (52) with an outer bulge in order to create an engagement surface for a crown cap. Furthermore, a plurality of additional designs is conceivable that allow the placement of plug caps. A plurality of standardized threadings is known.
[0062] It can be seen in
[0063] In the shoulder area (56), the thickness of a preform wall (64) may extend along with an increasing wall strength, starting from the neck area (53) in the direction of the wall area (55). In the direction of the longitudinal axis (58), the preform (1) features a preform length (65). In the direction of the longitudinal axis (58), the lip area (52) and the support ring (54) extend with a joint finish length (66). In the area of the longitudinal axis of the container (58), the neck area (53) features a neck length (67). In the neck area (53), the preform (3) preferentially extends with a consistent wall thickness.
[0064] In the wall area (55), the preform (1) features a wall thickness (68), and in the bottom area (57), a bottom thickness (69) can be found. A further dimensioning of the preform (1) is accomplished by means of an interior diameter (70) and an exterior diameter (71), which can be measured in the nearly cylindrical wall area (55).
[0065] In the bottle-shaped container (63) shown in
[0066]
[0067] The container (63) features a container finish length (81) and a container neck length (82), wherein at least the container finish length (81) is generally equal to the finish length (66) of the preform (1).
[0068] The heating of the preform (1) before the orientation process is conceivable in several variations. When a tunnel-shaped heating section is used, temperature control is solely dependent on the length of the stay. It is also conceivable, however, that radiant heaters be used, which act on the preform (1) with infrared or high frequency radiation. With the help of such radiators, it is possible to generate a temperature profile in the area of the preform (1) in the direction of the longitudinal axis (58) or in the radial direction of the circumference.
[0069] If such a radiant heater is formed by multiple heating elements that can be controlled independently from each other, and which are arranged above each other in the direction of the longitudinal axis (58), a more intensive activation of the heating elements in the area of the upper expansion of the preform (1) in the direction of the lip segment (52) allows for the radiation of a higher heat energy in the thicker area of the wall segment (55) than in the area of the wall segment (55) that faces the bottom (7). With radiant heaters that can only be uniformly controlled, such a heat profiling can also be accomplished by way of an arrangement of the heating elements at different intervals in the direction of the longitudinal axis (58).
[0070]
[0071] In the embodiment according to
[0072]
[0073] In order to obtain the temperature profile in the radial direction of the circumference (89), it is possible, for instance, to perform a step-wise rotation of the preform (1) around its longitudinal axis (58), as illustrated in
[0074] It is possible, for instance, to initially temper the preform (1) uniformly, and then generate the temperature profile by means of the movement described above. It is also possible to design the movement of the preform (1) during its rotation such that, departing from a cold preform (1), the respective movement phases achieve the temperature profile. At least in temperature profiling that comes after pretempering, the movement segments (95) are materially shorter than the resting segments (96). The ratio between the durations might be 1:10.
[0075]
[0076] In the embodiment according to
[0077]
[0078] After being filled, the finished blow-molded container (2) must receive a cap. If the orientation of the cap relative to the blow-molded container (2) is uncritical, it is also uncritical how the preform (1), or rather, of the thread (62) of the preform (1), is oriented during the inhomogeneous heating process. If the blow-molded container (2) is rotationally symmetric with its longitudinal axis (58), the orientation of the thread during the application of the temperature profile in the heating section (24) is uncritical as well. This changes, however, when the cap must be aligned in a prespecified way relative to a finished blow-molded rotationally non-symmetric container (2), for instance, when the blow-molded container (2) features an oval cross-section, that is, when it features a preferential predetermined alignment according to which the cap must be positioned on it. This is known, for instance, from spray bottles with caps with spray nozzles for manual operation. In such cases, it is often desired that the manual actuating device is positioned in a specific direction with respect to the bottle of the spray bottle.
[0079]
[0080] According to the exemplary embodiment of
[0081] The thread of the preform (1) is an example of a standard thread, specifically, a thread referred to as PCO 1881, an enlarged view of which is shown in
[0082] The alignment element (140) is preferentially designed as a radial spring, and the part of it that engages the thread (62) of the preform features a narrow engagement blade, which is dimensioned such that it can be injected between two adjacent thread pitches (173), pushing against a lateral surface of a venting slot (143) when the preform (1) reaches a certain alignment position.
[0083] The alignment element (150) in
[0084] For further explanations on the alignment of the preform (1) and the conveyor mandrel (9) we refer to
[0085]
[0086] Preferentially, these dimensions are related to each other in a certain manner, for instance in that R1 and/or R2 are smaller than of h, and further preferentially, smaller than of h. This is preferential for every standard thread, independent of the concrete thread type. Furthermore, for every thread type, it is preferred that between the radii R1 and R2 there be a linear edge area I, preferentially, I being greater than 10% of h, and further preferentially, greater than 20%, and even further preferentially, greater than 30%.