SYSTEM FOR DISPENSING BEVERAGE
20180257922 ยท 2018-09-13
Inventors
- Michael Samuel Thomas Watts (Chepstow, GB)
- Ian Tinsley Frost (West Yorkshire, GB)
- Michael Anthony Flavin (Bristol, GB)
- Leon Antony Farrel (Bristol, GB)
- Philip Anthony Atkinson (Derby, GB)
Cpc classification
B67D3/02
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0801
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0004
PERFORMING OPERATIONS; TRANSPORTING
B67D3/0025
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D3/02
PERFORMING OPERATIONS; TRANSPORTING
B67D1/12
PERFORMING OPERATIONS; TRANSPORTING
B67D1/00
PERFORMING OPERATIONS; TRANSPORTING
B67D3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for dispensing beverage, particularly cask ale, the system comprising: a pump configured for drawing cask ale by suction from a supply into a pump inlet and delivering cask ale from a pump outlet under sustained pressure; a flow regulator having an inlet for receiving cask ale under sustained pressure from the pump outlet, and a flow regulator outlet for delivering cask ale under a dispense pressure; and a dispense conduit for receiving cask ale under dispense pressure from the flow regulator outlet and turbulating and dispensing cask ale via the dispense outlet. Dispense methods and a valve nozzle are also described.
Claims
1.-26. (canceled)
27. A valve nozzle for dispensing liquid, in particular cask ale, the valve nozzle defining a flow path for liquid from an inlet to a nozzle outlet and comprising; a valve seat extending around the flow path; a valve head co-operable with the valve seat in a fully closed position to prevent flow of liquid along the flow path and out of the outlet; an actuator connected to the valve head, the actuator being movable in a first direction to move the valve head away from the fully closed position to allow liquid to flow past the valve seat and along the flow path, and being movable in a second direction different to the first direction; and deflecting means for translating movement of the actuator in the second direction into movement of the actuator in the first direction, such that movement of the actuator in the second direction causes the valve head to move away from the fully closed position to allow liquid to flow past the valve seat and along the flow path.
28. The valve nozzle of claim 27, wherein the deflecting means is arranged to tilt the valve head out of the fully closed position when the actuator is moved in the second direction.
29. The valve nozzle of claim 27, wherein the second direction is substantially orthogonal to the first direction.
30. The valve nozzle of claim 27, wherein the second direction may be any direction chosen from a set of radial directions in a single plane.
31. The valve nozzle of claim 27, wherein the actuator comprises a stem connected to the valve head, the stem comprising, or being connected to, a member accessibly clear of the flow path.
32. The valve nozzle of claim 31, wherein the member comprises a disc.
33. The valve nozzle of claim 31, wherein the member comprises an arm having a surface that lies at an obtuse angle to an axis of translational movement of the stem.
34. The valve nozzle of claim 33, wherein the arm comprises a rounded end.
35. The valve nozzle of claim 31 wherein the stem comprises the deflecting means and the deflecting means comprises a formation that abuts a body of the valve when the valve head is in the fully closed position.
36. The valve nozzle of claim 35, wherein the formation comprises a frustoconical section that abuts an internal shoulder of the valve body when the valve head is in the fully closed position.
37. The valve nozzle of claim 36, wherein engagement between the frustoconical section and the internal shoulder of the nozzle body translates movement of the actuator in the second direction into movement in the first direction.
38. The valve nozzle of claim 27 wherein the nozzle outlet comprises a plurality of apertures.
39. The valve nozzle of claim 27, further comprising locating means for guiding movement of the actuator.
40. The valve nozzle of claim 27 wherein the actuator comprises a stem connected to the valve head, the stem comprising one or more projections for engaging a slot in a body of the nozzle to locate and guide movement of the actuator.
Description
SPECIFIC DESCRIPTION
[0047] Embodiments of the present invention will now be further described with reference to the accompanying figures, of which:
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[0062]
[0063]
[0064] Referring firstly to
[0065] The cask 6 is of conventional type, being unpressurised and containing a cask ale (real ale) not shown in the drawings. The cask comprises a shive into which a soft spile has been knocked to allow ingress of air, as well as a cask tap from which ale can be drawn. The shive, spile and cask tap are conventional components and are not shown in
[0066] The cask tap is connected by a first section of ale line 16 to an inlet 18 of the pump 4. Ale lines are typically made of food-grade polymeric tubing, although other materials may also be suitable. Ale lines form conduits for ale, together with any other system components through which ale flows. The ale lines used in the exemplary embodiments of the invention were standard 9.53 mm ( inch) diameter lines, although other diameters are also readily usable.
[0067] The pump 4 is a gas operated double diaphragm pump of conventional type, powered by pressurised carbon dioxide. The carbon dioxide is fed into the pump in known manner via a supply tube 20 at a controlled pressure from a carbon dioxide cylinder 22. The pressure of the carbon dioxide entering the pump is set to 80 psi by a gas pressure regulator 24, which is a relatively high pressure useful for drawing ale out of the cask 6 under suction and delivering it under a sustained pressure as will be described. As will be apparent to those skilled in the art, the carbon dioxide does not come into contact with the ale but merely actuates the pump 4. It is also possible to use other gas to power the pump 4.
[0068] Actuation of the pump 4 by the carbon dioxide causes ale to be sucked from the cask 6, into the first section of ale line 16 and the inlet 18 of the pump 4. Thereafter, the ale is released from an outlet 26 of the pump into a second section 28 of ale line, which carries it to a conventional commercial beverage chiller 8. The pump discharge pressure of the ale upon entering the second section of line 28 is about 80 psi and can be adjusted by varying the pressure of carbon dioxide entering the pump 4 using the gas pressure regulator 24. Actuation of the pump 4 can be stopped by stopping the supply of carbon dioxide.
[0069] Beverage chillers are known in the art for chilling keg beers, but are not normally used to chill cask ale, which tends to be served at ambient (cellar) temperature. Beverage chillers often comprise refrigerant coils and beverage conduits adjacent to each other in a water bath so that heat from the beverage flows into the water bath and refrigerant coils. A sensor may monitor the temperature of the water bath and is linked to control means which operate the refrigerant coils as necessary to maintain a desired temperature. The chiller 8 in the system 2 of
[0070] Chilled ale exiting the chiller 8 is carried by a third section of ale line 30 through a conventional shutoff valve 10. The shutoff valve 10 is a simple, manually operable two-port on/off valve that can be opened to permit the flow of ale or shut to stop the flow of ale. It is disposed in the ale line 30 to permit convenient lockdown of the system, e.g. for cleaning of components downstream of the shutoff valve without switching off the pump 4.
[0071] From the shutoff valve 30, the third section of ale line 30 leads to the dispense tap 12, which is of the conventional free-flow type. Generally, free-flow taps comprise a housing or body defining a flow path for beverage from a pressurised line towards a dispensing outlet. The flow of beverage is regulated by a hand actuator in connection with a valve assembly, typically having valve barrel or head disposed within the housing along the flow path and including an annular valve surface or seal, e.g. of a rubbery material, that can be brought to bear against a mating annular valve seat also within the housing and disposed around a portion of the flow path, for creating a sealed condition which will prevent flow of the beverage and maintain pressurisation. The free-flow tap 12 in the system 2 of
[0072] The tap 12 receives ale from the third section of ale line 30 into an inlet 32 at sustained line pressure, which is reduced from the 80 psi pump discharge pressure due to friction and elevational losses. When opened the tap 12 releases ale from an outlet 34 under a dispense pressure remaining with the range of from 18 to 24 psi directly into the dispense conduit 14. The pressure of 18 to 24 psi is set in this case by: the choice of pump discharge pressure; flow restrictions in the ale conduit, including friction, between the pump 4 and the free-flow tap 12; the elevation of the free-flow tap 12 relative to the pump 4; and the extent of any flow restriction in the tap 12 itself. Once the components of the system 2 are appropriately chosen and installed, the pump discharge pressure can be varied to fine-tune the dispense pressure to achieve the desired 18 to 24 psi (or, in alternative embodiments, another desired pressure profile). Though the pressure is sustained, it may be pulsed on account of oscillations of the pump 4.
[0073] The dispense conduit 14 is defined by a steel delivery tube 36 having an internal diameter of about 10 mm. Referring now also to
[0074] Sparkler nozzles are known for dispensing cask ale using traditional handpumps, to produce a foam head. The sparkler nozzle 48 overlies and partially blocks the outlet 46 of the delivery tube, forcing the cask ale to be dispensed through sixteen small annularly arranged apertures (not shown) with a diameter of 0.7 mm which are formed in the nozzle 48. The nozzle thus defines a plurality of dispense outlets.
[0075] During operation of the system 2 according to the first embodiment of the invention, a stream of cask ale is drawn via the first section of line 16 into the pump 4, where it is pressurised and forced, at a pump discharge pressure of about 80 psi, into the second section of line 28, through the chiller 8 where it is chilled to a temperature of about 4 to 5 C., via the third section of line 30 and open shutoff valve 10, to the free-flow tap 12. When the free-flow tap 12 is open, the stream of ale flows at its dispense pressure in the range of from 18 to 24 psi into the dispense conduit 14, where it is turbulated and dispensed by the sparkler nozzle 48.
[0076] Dispensing the ale at a temperature of about 4 to 5 C. through the apertures of the sparkler nozzle 48 considerably turbulates (i.e. increases the turbulence of, or agitates) the cask ale as it is dispensed. At the relatively high dispense pressure in the range of from 18 to 24 psi, a pint of cask ale is dispensed, without any interruption in flow, through the sparkler nozzle 48 in less than ten seconds (e.g. as fast as nine seconds) and results in the formation of a tight, creamy foam head that persists for several minutes, e.g. at least five minutes. The system 2 thus allows cask ale to be served rapidly and with a consistent foam head, which in this preferred embodiment is a tight and creamy foam head not normally achieved by the more variable and slower dispense from a traditional hand pull.
[0077] Referring now to
[0078] The cask 6, pump 4, chiller 8 and shutoff valve 10 of the system 50 according to the second embodiment of the invention are the same as in the system 2 according to the first embodiment of the invention. These components are also linked to each other identically by ale line sections 16, 28, 30. For a discussion of these components, reference is hence simply made to the foregoing description, with like reference numerals being used for like parts in
[0079] From the shutoff valve 10, the third section 30 of ale line leads, in this second embodiment of the invention, to the flow control valve 52 which is housed in a font 56. The flow control valve 54 is pressure compensated and adjustable to release ale at a desired flow rate, which in turn corresponds to a desired dispense pressure. Pressure compensated flow control valves are known in the art to compensate for the effects of varying pressures to maintain a constant flow or output pressure. To provide a constant pressure drop across an orifice, and thus constant flow, a combination of two restrictors is typically used, one fixed and the other automatically variable. For example, an orifice sized to give a desired flow may be set by a needle restrictor and the pressure drop across this maintained constant by a compensating spool. In such an arrangement, any excessive pressure drop produced will typically act on the spool against a return bias to close a metering edge of the spool. This in turn reduces the flow through the valve as a whole, compensating the flow rate and output pressure to the desired level. The flow control valve 52 in the system 50 of
[0080] The dispense conduit 14 is defined by a steel delivery tube 36 having an internal diameter of about 10 mm. The delivery tube 36 is identical to that described in respect of the first embodiment of the invention with reference to
[0081] The valve nozzle 54 is the primary means for starting and stopping dispense of ale in the system 50 according to the second embodiment of the invention. It also represents, by itself, a third exemplary embodiment of the invention.
[0082] Referring to
[0083] With reference to
[0084] The boundaries between the chambers 72, 74 and the bore 76 are defined by an upper shoulder 80 of the nozzle wall 70 between the connection chamber 72 and the valve body chamber 74 and a lower shoulder 82 of the nozzle wall 70 between the valve body chamber 74 and the nozzle bore 76. The lower shoulder 82 comprises a ring of sixteen small apertures 84 (about 0.7 mm in diameter) leading from the valve body chamber 74 to the outside 86 the nozzle body 60.
[0085] With reference to
[0086] The valve seat 90 is funnel-shaped, tapering from a wider end 96, which is essentially of the same diameter as the valve body chamber 74 of the nozzle body 60, to a narrower end 98 at a boundary with the valve bore 92. The valve seat 90 also comprises an annular groove 100 for receiving a rubber sealing ring 102 shown in
[0087] The valve bore 92 is generally cylindrical and extends from the narrower end 98 of the valve seat 90 to the valve chamber 95. The valve chamber 95 has an inverse funnel shape, tapering from a narrower end 104 at the boundary with the valve bore 92 to a wider end 106 that is essentially of the same diameter as the valve body chamber 74 of the nozzle body 60.
[0088] With reference to
[0089] The valve pin 64 is combined in use with the actuation plate 66 and valve ring 68. Referring now to
[0090] Referring again to
[0091] The valve nozzle 54 as a whole is attached, by means of the screw thread 78 in the connection chamber 72, to the terminal section 44 of the dispense tube 36 of the dispensing system 50 according to the second embodiment of the invention.
[0092] Referring now to
[0093] With reference to
[0094] The valve nozzle 54 can also dispense ale in a partly open position by a tilting action of the valve pin 64. Referring to
[0095] When the actuation plate 66 is not pressed externally, for example by a glass, the pressure of the ale forces the valve disc 112 back into the valve seat 90 to form a seal and prevent further dispense of ale. The closed position is thus the default position of the valve nozzle 54 as long as the ale is supplied to the valve nozzle 54 under pressure.
[0096] Referring again to
[0097] Dispensing the ale at a temperature of about 4 to 5 C. through the apertures 84 of the valve nozzle 54 considerably turbulates (i.e. increases the turbulence of) the cask ale as it is dispensed. At the relatively high dispense pressure of 24 psi, a pint of cask ale is dispensed, without any interruption in flow, through the valve nozzle 54 in about nine seconds and results in the formation of a tight, creamy foam head that persists for several minutes, e.g. longer than five minutes. The system 50 thus allows cask ale to be served rapidly and with a consistent foam head, which in this case is a tight and creamy foam head not normally achieved by the more variable and slower dispense from a traditional hand pull.
[0098] The system 50 of the second embodiment of the invention offers additional advantages over the system 2 of the first embodiment of the invention. As the dispense pressure profile is substantially constant at about 24 psi, the system 50 of the second embodiment offers greater consistency. Furthermore, as described above, the valve nozzle 54 of the system 50 according to the second embodiment of the invention advantageously enables both rapid dispensing of ale and slower dispensing of ale, for example to top up a glass. Finally, the valve nozzle 54 also represents a particularly convenient means for starting and stopping dispense of ale, allowing for one-handed filling of glasses at the different selectable rates.
[0099] Whilst the valve nozzle 54 offers a particular synergy with the system 50 according to the second embodiment of the invention, naturally, the valve nozzle 54 is usable in other systems, e.g. in that of the first embodiment instead of or in addition to the free flow tap 12. The valve nozzle 54 can also be used in other dispensing systems, which may or may not be for beverages.
[0100] The valve nozzle 54 may be modified readily whilst maintaining its advantageous operation, or even to improve its operation further. In a fourth exemplary embodiment of the invention, and with reference to
[0101] With reference to
[0102] From an upper end of the body 202 to a lower end, the connection chamber 212 leads to the valve seat 214, and this leads into the valve bore 216, which connects to the valve chamber 218, which in turn leads into the nozzle bore 220. The chambers 212, 218, bores 216, 220 and valve seat 214 are concentric, with the chambers 212, 218 and bores 216, 220 being generally cylindrical and the valve seat tapered, as will be described.
[0103] Of the chambers 212, 218 and bores 216, 220, the connection chamber 212 has the largest internal diameter. The connection chamber 212 comprises an internal screw thread 222 for connection, for example, to a modified terminal section 44A of the delivery tube 36 as illustrated in
[0104] Referring still to
[0105] The valve bore 216 extends from the narrower end 228 of the valve seat 214 to the valve chamber 218. Referring now particularly to
[0106] The valve chamber 218 has a greater diameter than the valve bore 216 and accordingly meets the valve bore at an annular step 236. The difference in diameter between the valve chamber 218 and the valve bore 216, and hence the size of the step 236, is reduced in the area of the slots 234.
[0107] As aforesaid, the valve chamber 218 leads into the nozzle bore 220, which is of a smaller diameter than the valve chamber 218. The boundary of the valve chamber 218 and the nozzle bore 220 is defined by a lower annular shoulder 238, which comprises a ring of sixteen small apertures 240 (about 0.7 mm in diameter) leading from the valve chamber 218 to the outside 242 of the body 202.
[0108] Referring now to
[0109] The valve pin 204 is combined in use with the valve actuation bar 209, the valve ring 206 and the location pin 208. Referring now to
[0110] With reference to
[0111] Referring to
[0112] Referring again to
[0113] The valve nozzle 200 as a whole may be attached, by means of the screw thread 222 in the connection chamber 212, to the terminal section 44A of the dispense tube 36 of the dispensing system 50 according to the second embodiment of the invention.
[0114] The operation of the valve nozzle 200 works according to the same general principles as that of the valve nozzle 54 according to the third embodiment. Liquid pressure forces a seal between the valve disc 246 and the valve seat 214 unless the valve pin 204 is pushed upstream. This may occur by direct actuation in the upstream direction, which may bring the valve nozzle 200 into a fully open position, or by translated actuation following a tilting action of the valve pin 204, which brings the valve nozzle 200 into a partly open position. Tilting of the valve pin 204, which may conveniently be caused by lateral pushing of the actuation bar 209 e.g. with a glass, causes the frustoconical section 268 of the valve ring 206 to engage the lower shoulder 238 of the body 202, thereby pushing the valve pin 204 upstream and the valve disc 246 slightly away from the valve seat 214. Thus the valve nozzle 200 also conveniently offers two dispense speeds.
[0115] The actuation bar 209 of the valve nozzle 200 is particularly adapted for lateral actuation by virtue of its rounded end 260. Furthermore, the angled nature of the arm 258 of the actuation bar 209 contributes to the translation of lateral actuation into upstream movement of the valve pin 204 and allows residual liquid to flow towards a single axial drip point. The actuation bar 209 thus represents a particularly convenient and effective actuation component.
[0116] Spinning of the actuation bar 209 is prevented by the location of the ends 270 of the locating pin in the slots 234 of the body 202. Engagement by the locating pin 208 thus provides the valve nozzle 200 with additional stability and helps to guide translational movement of the valve pin 204 between closed and open positions.