GOLF SWING MEASUREMENT AND ANALYSIS SYSTEM
20180256958 ยท 2018-09-13
Inventors
Cpc classification
A63B60/46
HUMAN NECESSITIES
Y10T29/49002
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A63B2225/50
HUMAN NECESSITIES
A63B24/0006
HUMAN NECESSITIES
A63B69/3632
HUMAN NECESSITIES
A63B2220/00
HUMAN NECESSITIES
A63B69/3614
HUMAN NECESSITIES
A63B60/00
HUMAN NECESSITIES
International classification
A63B24/00
HUMAN NECESSITIES
A63B60/46
HUMAN NECESSITIES
Abstract
A golf club head includes a club face with at least one impact sensor, where the sensor has a passive piezoelectric element that is integrated into the club face, the passive piezoelectric element being able to generate a signal when an impact force is applied to the club face. The golf club head has an outer surface structure including an electrically conducting material, and a radio wave antenna system capable of transmitting data collected from electronics within the golf club head.
Claims
1. A golf club head comprising: a radio wave antenna system, said radio wave antenna system comprising a first electrically conducting element formed of an outer surface structure of said golf club head, and a second electrically conducting element located at a fixed position with respect to said outer surface of said golf club head so as to create a specified fixed spatial relationship between said first electrically conducting element and said second electrically conducting element, wherein said outer surface structure of said golf club head includes electrically conducting material, and an electrical port electrically connected with said first electrically conducting element and said second electrically conducting element; wherein at least said fixed spatial relationship between said first electrically conducting element and said second electrically conducting element is selected to define an optimized electrical impedance characteristic of said electrical port for a specified frequency band such that a return loss is minimized within said specified frequency band, and to define a radiation pattern of said antenna system; a club face having at least one impact sensor including a passive piezoelectric element within a non-conducting monolith layer, wherein said impact sensor is operable to generate an impact signal when an impact force is applied to the club face, and wherein the impact signal is generated during an entire duration of the impact force applied to the club face; and a signal processing assembly operable to process signals, including at least one of sampling, digitizing, storing, formatting, and wireless transmission.
2. The golf club head of claim 1, further comprising: at least one electrically non-conducting object attached to said first electrically conducting element and said second electrically conducting element, wherein said at least one electrically non-conducting object has a specified dielectric constant, and wherein the at least one electrically non-conducting object holds said first electrically conducting element and said second electrically conducting element in said fixed spatial relationship.
3. The golf club head of claim 2, wherein said electrical port further comprises first and second electrical contact points, wherein the first electrical contact point is electrically connected with said first electrically conducting element, and wherein the second electrical contact point is electrically connected to said second electrical conducting element.
4. The golf club head of claim 3, wherein a size of said second electrically conducting element, a shape of said outer surface of said golf club head, a shape of said second electrically conducting element, said spatial relationship between said first electrically conducting element and said second electrically conducting element, and material properties of said antenna system are selected together to define said optimized electrical impedance characteristic of said electrical port for said specified frequency band, and to define said radiation pattern of said antenna system.
5. The golf club head of claim 4, further comprising at least one electrically non-conducting structure that has material properties that include transparency to radio wave signals and is adapted to attach to said outer surface structure and covers said second electrically conducting element and said at least one electrically non-conducting object to define a smooth outer surface of said golf club head configured to provide improved aerodynamic properties.
6. The golf club head of claim 1, wherein said signal processing assembly is electrically coupled to an acceleration measurement assembly comprising at least one acceleration sensor, wherein said acceleration measurement assembly is operable to measure acceleration in three separate orthogonal axes.
7. The golf club head of claim 1, further comprising a hosel that is selectively detachable from a golf club shaft.
8. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of an impact force between the club face and an object.
9. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of characteristics of impact pressure forces experienced in a localized section of the club face.
10. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of a spatial force profile across the club face's surface.
11. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of a location of impact on the club face.
12. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of the duration of impact on the club face.
13. The golf club head of claim 1, wherein said signal processing assembly receives at least one signal indicative of a dynamic time varying spatial force profile across the club face.
14. The golf club head of claim 1, wherein the passive piezoelectric element requires no electrical energy input to produce an electrical output.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The above and other features of the present invention will become more apparent upon reading the following detailed description in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0066] The present invention comprises an integrated golf club that further comprises a golf club shaft with a grip attached at one end and an integrated electronic system golf club head attached at the other end. The integrated electronic system golf club head measures directly and stores time varying acceleration forces during the entire golf club swing and further additional time varying impact forces in the time span from before the golf club head and ball impact, to a point in time after club head and ball separation. There are two categories of physical parameters being measured in real time with different mechanisms; both convert directly to time varying force vectors. The force vectors from each measurement mechanism are interdependent in time and in a fixed spatial relation to one another as the club head transitions through all of the different dynamic forces during a golf swing, ball impact and after impact.
[0067] As shown in
[0068] As shown in
[0069] The non-conducting monolith material 15 with embedded pressure sensors 30 can be pressure fit between the outer layer 13 and the inner layer 14. The outer layer 13 and the inner layer 14 can be connected to the club head shell housing 16 with conventional club head construction techniques utilizing weld seams or other attachment processes. Some techniques might include Aluminum MIG (Metal Inert Gas) welding for aluminum to aluminum connection and brazing for aluminum to titanium connections.
The Clubface Layers
[0070] 13 and 14 can be titanium or comparable metal or alloy and the club head housing components can be an aluminum or alloy.
[0071] As shown in
[0072] The predetermined materials used and predetermined shapes and thicknesses of all components of the club face structure assembly are individually optimized to further optimize the physical properties of the overall club face system to be substantially similar to that of a regulation play golf club head face of similar type and to provide adequate sensitivity of sensor embedded 30 in monolith structure 15. The process for design optimization of the club face system assembly defines the material properties used for each individual piece of the club face assembly and also the physical structure including size and shape of each individual piece of the club face assembly. Further the defined materials, shapes and sizes of all pieces further defines the club head face system overall weight and form factor and mass distribution. The process for design optimization of the club face system is a sub process of the overall design optimization process of the integrated electronics system golf club head.
[0073] The process for design optimizing the club face system takes into account several considerations and tradeoffs. The primary two objectives are to define a club face system structure that physically performs like a regulation club face of similar type and also provides adequate sensor sensitivity across the club face to measure with reasonable resolution ball/club face impact relative to a reasonable dynamic range of club head speeds at impact. An example dynamic range for a driver type may be 45 MPH to 130 MPH. Secondary goals are to achieve the lowest weight possible for the club face system providing maximum flexibility for the final optimization process that defines final weight and mass distribution of integrated electronics system golf club head design. Therefore a means of defining the optimal predetermined materials, sizes and shapes for all components of the club face assembly are done with the design optimization process for the club face system include the steps of: [0074] 1. Choose club head type [0075] 2. Choose a typical club head speed dynamic range for that golf club type in association with targeted golfer population skill level. [0076] 3. Choose a piezoelectric material that will provide high electromechanical coupling coefficient for sensor element(s) 30 for electronic measurement resolution purposes. [0077] 4. Choose metal material for outer club face layer 13 [0078] 5. Choose material for inner club face layer 14 [0079] 6. Choose attachment mechanism for club face assembly attachment to club head shell. [0080] 7. Choose material for monolith for embedding sensor elements 30 and define an initial size and shape of impact sensor elements based on knowledge monolith material. [0081] 8. Start with initial thickness and shape factor of outer club face layer 13 similar to that of a regulation club of that type. [0082] 9. Choose an initial thickness shape factor for inner club face layer 14 that is substantially thinner and has similar shape factor of initial outer club face layer 13 [0083] 10. Choose an initial thickness of monolith that is 1.5-2 times the thickness of the sensor elements based on piezoelectric material selection in step 3. [0084] 11. Model with a Finite Element Simulator that has piezoelectric modeling capabilities such as PZ-Flex the layered structure comprising, outer layer 13, monolith 15 and inner layer 14, with all edges bound in accordance with step 6. [0085] 12. Through simulation, record voltage waveforms for all sensor elements for time varying loads applied to outer surface of outer layer 13 representing a golf ball impact of a predetermined speed and predetermined location on club face. [0086] 13. Repeat step 11 for different impact speeds from lowest to highest defined by the step 2 dynamic range for a specific location on the club face. [0087] 14. Repeat step 12 for different impact location on club face. [0088] 15. Evaluate elastic response characteristics of club face system compared to a regulation club face of similar club type in relation to COR (Coefficient of Restitution). [0089] 16. Evaluate electrical response of sensor outputs based on maximum amplitude measure at maximum club head velocity with impact at the center of the club face. [0090] 17. Evaluate electrical response of a sensor with maximum output at minimum velocity for a ball impact near a bound edge. [0091] 18. Define dynamic range regarding electrical sensor out from step 16 defining high end of dynamic range across club face and from step 17 for low end of dynamic range across club face. [0092] 19. Evaluate if electrical dynamic range of sensor outputs for entire club face (from step 18) provides adequate sensitivity for defined data capture constraints of electronics assembly. [0093] 20. Evaluate elastic response characteristics of club face system (from step 15) are within a defined tolerance when compared to a regulation golf club face of similar type. [0094] 21. If steps 19 and 20 are satisfied, optimization is complete. If one or both criteria are not satisfied adjust control parameters that include thickness of metal layers 13 and 14 and monolith layer 15 in the flowing manner: [0095] a. If electrical dynamic range is too small to provide adequate sensitivity do any single or combination of the following: [0096] i. Increase metal layer thickness 14 [0097] ii. Decrease metal layer thickness 13 [0098] iii. Decrease monolith layer 15 [0099] b. If electrical dynamic range is larger than require for adequate sensitivity do any single or combination of the following: [0100] i. Do nothing and move to strait to elastic response adjustments if neededand reduce sensor signal levels uniformly in electronics assembly before data capture [0101] ii. Increase metal layer thickness 13 [0102] iii. Decrease metal layer thickness 14 [0103] iv. Increase monolith layer 15 [0104] c. If elastic response of club face system is to stiff do any single or combination of the following: [0105] i. Decrease metal layer thickness 13 [0106] ii Increase monolith layer thickness 15 [0107] iii. Decrease metal layer thickness 14 [0108] d. If electric response is too soft, do any single combination of the following: [0109] i. Increase metal layer thickness 13 [0110] ii. Decrease monolith layer thickness 15 [0111] iii. Increase metal layer thickness 14 [0112] 22. Select control parameters to adjust electrical and mechanical responses and feed new control parameters based on step 21 a, b, c, d into step 11 and repeat process until club face system performance criteria are met.
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[0114] The electronics assembly 18 is located at a predetermined location within club head shell 10 cavity. The predetermined location and mounting method are defined later in the final design and optimization process. The electronics assembly 18 is electrically connected with flexible transmission line or coax cable 17c to antenna elements and object(s) assembly 27 and located at a predetermined location on club head 10 shell outer surface. Further electronics assembly 18 is electrically connected with wire(s) 17d to energy source assembly 26 that is located at a predetermined location within club head 10 shell. All assemblies located in the club head 10 shell cavity may be mounted in their individual predefined locations with mounting structures attached to club head 10 shell cavity inner surface similar to structure 19 or may be held in their predetermined location within a light weight molded form body that that is spatially fixed in club head 10 shell cavity and provides spatial support for each assembly relative to club head 10 shell structure. The light weight molded form body may be a durable light weight foam material or a light weight plastic molded structure.
[0115] All of the assemblies including: club face assembly, electronics, acceleration g-force sensors assembly, antenna system assembly and energy source assembly each have a predetermined weight that is defined in the design optimization process of each separate assembly. The assemblies are combined and assembled in the final design optimization process where final individual predetermined location of assemblies and club head shell wall thickness profiles are defined to further define the desired weight and mass distribution of overall club head system. optimized club head shell structure that is part of the antenna system assembly have a total weight substantially similar to that of a regulation golf club head of similar type that is recognized to have good performance. In addition, the predetermined locations of the antenna components sub-assembly(ies) and electronics assembly and the acceleration g-force sensor assembly and the energy source assembly in conjunction with club face assembly are optimized so that the center of gravity of the integrated electrons system golf club head is substantially similar to that of a regulation golf club head of similar type.
[0116] In general, mobile electronic devices that depend on a battery or other energy storage device(s) and that utilize radio wave wireless communications are challenged with size, weight and operational time duration. The power consumption efficiency of an electronics wireless system is heavily depend the ability to efficiently convert electronic signals generated from within the physical electronics to propagating radio waves with an intended radiation pattern. The power efficiency of the conversion process is typically dominated by the characteristics of the physical antenna elements structures that further control the electrical port impedance of the antenna system operating at a predetermined frequency or frequency band.
[0117] The integrated electronics system golf club head antenna system utilizes the electrical properties and defines physical surface shape properties of the club head shell itself as part of the antenna system. The components of the antenna system include at least two or more electrically conducting elements and may include at least one or more electrically non-conducting objects. The preferred embodiment antenna system of this invention utilizes and defines the club head shell and surface structure as one of the electrically conducting elements. The design optimization process for the antenna system defines the shape(s), size(s), and material properties of all components of the antenna system. All components of the antenna system are also in a predetermined fixed spatial relationship with one another. The design optimization process of the antenna system defines all components of the antenna system and specifically defines a club head shell outer surface structure that in combination with other antenna components provides desired radiation patterns and desired electrical input port impedance to optimize the power efficiency of the system that further enables a smaller and lighter energy storage device. In addition, the wall thickness of the club head 10 shell are further optimized in later described processes to provide structural support for the overall assembled club head to perform as a golf club head with substantially similar physical performance criteria as a regulation golf club head of similar type.
[0118] The integrated club head antenna system may be implemented with one or a combination of techniques that launch radio wave and influence radiation patterns. The first technique employs the club head as a quasi-ground plane or ground object reflector that is in a fixed spatial relationship with other electrically conducting element or elements. The radiating element such as a wire operating in the presence of a ground object produces two rays at each observation angle, a direct ray from the radiating element and a second ray due to the refection from the ground object affecting radiation pattern. The second technique employs patch antenna theory that requires a ground plane or quasi ground plane that in combination with a conductive patch or sheet type electrically conductive element creates a trapped wave resonant cavity. The resonant structure facilitates electric field fringe effects to generate electromagnetic radiating apertures. The required quasi ground plane or quasi-ground object is implemented with the conductive club head shell surface. In both techniques, the club head shell is used as an electrically conductive element of the antenna system and the structure of the electrically conductive club head shell outer surface is an integral part of the overall antenna system design and affects performance with regards to electrical port impedance and the radiation pattern and reception gain performance of the antenna system structure as a whole.
[0119] The preferred embodiment of the antenna system comprise at least, a first electrically conducting element that is a golf club head shell made of electrically conducting material and at least one additional electrically conducting element and may have at least one electrically non-conducting object.
[0120] The benefits of the integrated club head antenna system are multifaceted, namely fewer parts, lighter weight and better performance as compared to using an off the shelf antenna(s) that is/are not designed to function in the constant presence of a metal object namely the club head. For an off the shelf generic antenna designed for a free space environment, both port impedance and radiation pattern are also strongly influenced by all electrically conducting objects in their near environment. The result of using an off the shelf antenna in the near presence to a golf club head has the effect of detuning the electrical port impedance creating an impedance mismatch between the circuitry electrical output port that is driving the electrical input port of the antenna system. As shown in
[0121] All of the variations of the antenna system comprise at least, a first electrically conducting element that is a golf club head shell made of electrically conducting material and at least one additional electrically conducting element and may have at least one electrically non-conducting object.
[0122] As shown in
[0123] As shown in
[0124] As shown in
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[0126] As shown in
[0127] As shown in
[0128] Another antenna system example comprises a first conducting element that is the electrically conducting club head 10 shell, and at least two more additional electrically conducting elements comprising at least one that is adapted for patched type structure(s) and at least one adapted for a wire type structure(s) of individual predetermined size and shape. Further the antenna system may have electrically non-conducting objects of predetermined size and shape associated with each of the additional conducting elements. The club head shell 10 outer surface 50 structure and all predetermine dimension, shapes and locations of all additional electrically conducting elements and electrically non-conducting objects are defined to optimize the antenna system electrical port impedance for desired characteristics for a predefined frequency band and the antenna system radiation pattern for desired characteristics.
[0129] Another embodiment antenna system has more than one electrical port where each port has two electrical contact points. This antenna system comprises at least three electrically conducting elements and first electrically conducting element is the golf club head 10 shell and at least two addition electrically conducting elements. The first electrical port comprises two electrical contact points and first electrical contact point is electrically connected the first electrically conducting element club head and second electrical contact point is connected to one or more additional conducting element(s) but not all additional conducting elements. The second or additional electrical ports(s) each have two electrical contact points and the first electrical contact point is electrically connected to the first electrically conducting element the club head and the second electrical contact point is electrical connected to at least one additional electrically conducting element that is not electrically connected to the electrical contact point of first port or other additional port(s). The benefit of an integrated electronics system golf club head with multiple antenna ports is the system can then support full duplex operation with constant receive and transmit taking place simultaneously on two different frequencies or two different frequency bands. In addition an antenna system with multiple ports could support MIMO (Multiple Input Multiple Output) wireless communication structures supporting much higher communication data rates.
[0130] All attachments required between electrically conducting elements and electrically non-conductive objects may be accomplished with an electrical conductive or non-conductive adhesive or fasteners.
[0131] All of the antenna system embodiments may have additional electrical non-conducting structures that attached to the club head 10 shell external surface that further cover antenna system components to provide a smooth surface of overall club head structure to provide a similar aerodynamic structure to that of a similar golf club head type. The material properties of the aerodynamic enhancement structures include radio frequency transparency with regards to radio wave signals. In other words do not affect radio waves as radio waves pass through the aerodynamic enhancement structures.
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[0133] As previously recited, the antenna system has numerous control variables that affect the electrical performance of the total electronics system and the structural physical performance of the club head. To define the predetermined values for all of the control variables in the antenna system to meet electrical and physical requirements, a design optimization process is used. A means of antenna system design optimization comprises a process with the steps of: [0134] 1. Define the club head type for the system. [0135] 2. Define the frequency band of operation for the antenna system [0136] 3. Define the desired radiation pattern of the antenna system [0137] 4. Define the antenna system desired electrical port impedance characteristic based the predefined electronics drive port electrical impedance characteristic in regards to the predefined frequency band of operation. [0138] 5. Define an estimated number of additional electrically conducting elements and what club head surface areas will be utilized for desired radiation pattern coverage around club head. [0139] 6. If any of the additional electrically conductive elements are intended for patch structures define an estimate of the property of dielectric constant for the electrically non-conducting object based on frequency band and general surface area available for selected club head surface area. [0140] 7. Calculate through know estimation equations an initial estimates of size, shape and dimensions of addition electrically conducting elements of the wire type, and assume free space environment based on predefined frequency of operation that defines related wavelengths of operation. Standard or non-standard conducting element structures may be used. Typical and standard structures include but are not limited to wire type structures such as short dipole, wave dipole, half wave dipole, helix, L, F etc. Non-standard structures can also be used, however, estimate calculation equations will need to be derived independently based on Maxwell equations. [0141] 8. Calculate through know estimation equations based on defined frequency band the initial estimates of size, shape and dimensions of addition electrically conducting element(s) of the patch type and size, shape and dimensions of electrically non-conducting object(s), in conjunction with a predefined dielectric property of the associated electrically non-conducting object(s). Assume an ideal planer ground connected to the electrically non-conducting object and assume free space environment based on predefined frequency of operation that defines related wavelengths. Standard or non-standard conducting element structures may be used. Typical and standard structures include but are not limited to patch or leaky transmission line type structures on an ideal ground planer surface such as layered and multilayered structures with a variety of coupling feed types. These estimates will be a starting point for further considering non-planer structures and a non-ideal ground planes such as the club head shell. [0142] 9. Using estimated size and shape and location for club head structure and all additional electrically conducting elements and all electrically non-conducting objects build a model in ANSYS HFSS 3d full wave electromagnetic field solver. [0143] 10. For an antenna system that use wire type additional electrically conducting elements only: [0144] a. Adjust spatial location and orientation of addition electrical conducting elements in relation to club head shell to achieve desired radiation pattern. [0145] b. Adjust club head shell outer surface area region contours related to each additional electrically conducting elements to further tune radiation pattern. [0146] c. Adjust size, shape and dimensions of previous estimates (Step 6) of additional electrically conducting elements to achieve a desired input port impedance characteristic in the define frequency band. [0147] d. Repeat steps 9a through 9b and further adjust end results of step 9c to retune radiation pattern and input port impedance characteristics. [0148] e. Define electrically non-conducting object structures including size and shape for attachment to defined predetermined club head shell outer surface area structure to further attach additional electrically conductive elements of defined predetermined size and shape in defined predetermined spatial reference to club head shell outer surface area region. [0149] 11. For an antenna system that use patch type additional electrically conducting elements only: [0150] a. Adjust spatial location and orientation addition electrical conducting elements associated fixed relation electrically non-conducting objects in relation to club head shell to achieve desired radiation pattern. [0151] b. Adjust club head shell outer surface area region contours related to each additional electrically conducting elements to further tune radiation pattern. [0152] c. Adjust size, shape, and dimensions of previous estimates (Step 7) of additional electrically conducting elements to achieve a desired input port impedance characteristic in the define frequency band. [0153] d. Repeat steps 10a through 10b and further adjust end results of step 10c to retune radiation pattern and input port impedance characteristics. [0154] 12. For an antenna system that utilize both wire type and patch type additional conducting elements: [0155] a. Conduct steps 9a and 10a [0156] b. Conduct steps 9b and 10b [0157] c. Conduct steps 9c and 10c [0158] d. Conduct steps 9d and 10d [0159] e. Conduct step 9e [0160] 13. Evaluate assembled antenna system including all electrically conducting elements and electrically non-conducting based on electrical performance as an antenna with port impedance and radiation pattern performance criteria and physical properties as a golf club head with aerodynamics as a criteria. If aerodynamics of club head outer surface structure not satisfactory implement aerodynamic enhancement structures. [0161] 14. Define weight of antenna assembly with all components including aerodynamic enhancement structure (if used). At this point the electrically conducting club head shell has zero wall thickness and therefore zero weight. The distribution of club head shell wall thickness will be defined later in the overall design optimization process of when all assemblies are put together.
[0162] As shown in
[0163] The electronics controller 406 dynamically organizes and controls the electrical sequencing and processing of the signals based on a fixed startup sequence and then triggers. When the integrated electronic system golf club head is initially turned on, the controller starts capturing and monitoring the g-force sensor(s) 20 measurement axes values form sensors 200. After startup the controller 406 comprises logic implemented with firmware residing and executing in controller 406 that defines a trigger events that may indicate for example weather the club head is moving or still or what portion of the swing is taking place based g-force sensor data. Further more complex triggers may be defined for triggers based on a combination of g-force sensor data and impact sensor data. Based on a predefined trigger events occurring the controller instructs electronic circuitry to individually or in any combination start or stop or adjust any operational function or combination of functions for example: memory storage of a given sensors category, wireless transmission, sample rate for individual sensor categories or any other electronic function affecting system operation and or mode of operation. The benefits of the of a system based on predefined logic triggers based on sensor inputs is the ability to optimize the state of operation of electronic function when needed to acquire the minimal amount of data to fully describe the desired swing characteristics and further reducing electronic function operations when not needed to minimize overall energy consumption. The lower overall energy consumption of the electronics allows for smaller lighter energy source or energy storage supply which contributes to the overall design flexibility of achieving an integrated electronics system golf club head with weight, center of gravity and physical structural performance similar to that of a regulation golf club head of similar type.
[0164] As shown in
[0165] The electronics assembly comprises input and output electrical connections to all other assemblies. As previously shown in
[0175] The energy source assembly comprises components that facilitate the storage and release of energy to operate electronics. The energy source components may comprise various electrical components for enabling and disabling energy or power to electronics, connectors for electrically connecting to all electronics, and physical structure for assembly of all components and physical structure for supporting assembly either internal or external to club head shell cavity. The energy storage cells may be batteries or capacitors or supper capacitors or other component devices or combination of, that can store and release electrical energy. Further, batteries may be of rechargeable or disposable types.
[0176] The design optimization process for the energy source assembly focuses defining a design that has minimal weight and volume while providing operation of electronics for predetermined time duration. The energy source assembly design optimization process includes the steps of: [0177] 1. Define require time duration of operations such as training session or a round of golf. [0178] 2. Define total power requirements to operate all electrical power consuming assemblies associated with integrated electronics system golf club head. [0179] 3. Define the total energy required to supply power for time duration defined in step 1. [0180] 4. Define energy storage cell type and size and or number of energy storage cells required to provide total energy defined in step 3. [0181] 5. Define all electrical and physical support components required for energy cell(s) integrations [0182] 6. Define assembled energy assembly weight, volume and shape, and mass distribution.
[0183] Another assembly for purposes of energy harvesting may also be included in the integrated electronics system golf club head that harvest energy from the impact sensor elements generated power signal. The impact sensor elements may be made of piezoelectric materials that do not require a power supply to function. The piezoelectric elements, however, generate and provide an output voltage and current waveform when a force is applied to the elements such as the impact of a golf ball on the club face assembly. A portion of the generated electrical power signal comprising voltage and current from the impact sensor elements may be used to apply charge to an energy storage cell device in a recharging fashion. The portion of power signal extracted from the impact sensor element(s) is done in a ratio format, so the shape of the signal waveform from impact sensor elements applied to the processing electronics is not changed. Further with the ratio of signal amplitude extracted for recharging purposes known, no information carried by signal portion applied to electronics processing is lost.
[0184] The process of optimizing the overall assembly of the integrated electronics golf club head is focused on defining a system golf club head that has all measurements and electronic processing and communication capabilities desired and that functions substantially similar to regulation golf club head of similar type based on physical properties. Further, the specific physical properties being substantially similar include: coefficient of restitution of club face, overall weight of club head and center of gravity of club head. The system club head variables that are defined in this final optimization process include: placement of all assemblies, components and elements in relation to club head shell outer surface and in conjunction defining the club head shell wall thickness profile. The optimization process for the aggregation of all assemblies and structures for the integrated electronics system golf club head include the steps of: [0185] 1. Define what functions are to be included in system club head that defines what assemblies will be utilized in or on club head. [0186] 2. Define the shape, weight and mass distribution of utilized assemblies from previous optimization processes results for each individual assembly except antenna system. [0187] 3. In a CAD (Computer Aided Design) mechanical design tool such as Solidworks, model each assembly as representative shape, volume and mass density for each assembly from step 2 except antenna system. [0188] 4. In CAD tool, model antenna system with club head shell structure with zero mass (zero wall thickness) and without club face assembly and having an outer surface shape or contour and all other elements and objects with mass defined in antenna optimization process. [0189] 5. In CAD tool attach club face assembly with antenna system assembly where club face assembly is attached to club head shell outer surface to form entire outer surface of club head system. [0190] 6. In CAD tool define an estimated spatial relation all assemblies from step 2 with in assembly antenna system shell shape and club face assembly forming cavity in step 5 that further results in a center of gravity of aggregate of all assemblies near intended center of gravity for overall club head system [0191] 7. Add wall thickness in a uniform manner consistent with earlier define material that has a defined mass density to define a club head system with desire overall weight consistent with a regulation golf club head of similar type. [0192] 8. Adjust in combination: [0193] a. wall thickness profile maintaining mass volume of material and outer surface structure of club head shell and [0194] b. spatial relationships of assemblies to club head shell outer surface to define the desired center of gravity of the overall club head system. [0195] 9. Defines an addition weight and mass distribution entity for mounting method and materials used for supporting internal assemblies in defined spatial relationship from step 8 that defines an addition weight and mass distribution entity. [0196] 10. Reduce or increase mass of material used for club head shell wall thickness and iterate through steps 8 and 9 until overall club head system desire weight and desired center of gravity are achieved. [0197] 11. Validate through CAD structural analysis that club head shell physical structure wall thickness and mounting methods support the physical stresses required for swinging and impact consistent with a golf club head in use as a golfing instrument. [0198] 12. If validation is successful optimization is complete. If validation fails alter both club head shell wall thickness profile structure to provide more structural support where needed using define mass allocation and iterate through steps 8-11.
[0199] As seen in the overall optimization process of the integrated electronics system golf club head design, the process requires providing structural integrity of club head shell structure with a predetermine weight that is less than a typical club head shell of similar type without additional assemblies. The club head wall thickness profile variable and the materials profile selected are the central control factors defining structural integrity within the confines of a predetermined weight limit.
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[0201] As shown in
[0202] The club head shell structure with predetermined varying wall thickness profile is modeled and designed as a single entity, however for manufacturing purposes the design is segmented into two or more pieces that are attached through welding or other process. An example of the segmented two pieces may be a crown and a base that allow attachment of other electronics based assemblies before attachment of crown and based and club face.
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[0205] As seen in
[0206] As shown in
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[0209] Although specific embodiments of the invention have been disclosed, those having ordinary skill in the art will understand that changes can be made to the specific embodiments without departing form the spirit and scope of the invention. The scope of the invention is not to be restricted, therefore, to the specific embodiments. Furthermore, it is intended that the appended claims cover any and all such applications, modifications, and embodiments within the scope of the present invention.