Easily disassembled folding knife
11498229 · 2022-11-15
Inventors
Cpc classification
B26B1/044
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A folding knife includes a handle, a blade, a pivot element, and a locking mechanism. The handle includes a first side portion and a second side portion disposed on either side of the blade. The pivot element extends from the first side portion and through the opening of the blade such that the blade can pivot about the cylindrical portion from a storage position to a use position. The locking member is movable between a locked position and an unlocked position. In the locked position, relative rotational movement between the first and second side portions of the handle is restricted. In the unlocked position, the first and second side portions of the handle can rotate relative to each other, and the first and second side portions of the handle can be separated when a non-circular opening of the handle aligns with a non-circular portion of the pivot element.
Claims
1. A folding knife comprising: a handle including a first side portion and a second side portion, wherein the second side portion of the handle includes a non-circular opening formed in a first end portion and a groove formed in a second end portion; a blade including an opening, wherein the blade is disposed between the first side portion and the second side portion of the handle; a pivot element including a cylindrical portion and a non-circular portion, wherein the pivot element is fixedly coupled to the first side portion of the handle, wherein the cylindrical portion extends through the opening of the blade such that the blade can pivot about the cylindrical portion from a storage position to a use position, and wherein the non-circular portion is configured to mate with the non-circular opening of the second side portion; and a locking mechanism comprising a connecting member and a securing member, wherein the connecting member is fixedly coupled to the first side portion and includes a head portion configured to extend into the groove of the second side portion, wherein the securing member is coupled to the connecting member and is movable between a locked position and an unlocked position, wherein in the locked position, the securing member engages the connecting member, retains the head portion of the connecting member within the groove of the second side portion, and retains the first side portion and the second side portion in a rotationally aligned configuration, and wherein in the unlocked position, the securing member disengages the connecting member, allows the first side portion and the second side portion to rotate relative to each other from the rotationally aligned configuration to a rotationally offset configuration, and allows the head portion of the connecting member to withdraw from the groove of the second side portion, wherein when the first side portion and the second side portion are in the rotationally aligned configuration, the non-circular opening of the second side portion is rotationally offset from the non-circular portion of the pivot element, thereby preventing the first side portion from separating from the second side portion, and wherein when the first side portion and the second side portion are in the rotationally offset configuration, the non-circular opening of the second side portion is rotationally aligned from the non-circular portion of the pivot element, thereby allowing the first side portion to be separated from the second side portion.
2. The folding knife of claim 1, wherein the groove comprises an insertion region and a track region, wherein the insertion region comprises a first width that is greater than or equal to a second width of the head portion of the connecting member, and wherein the track region comprises a third width that is less than the second width of the head portion of the connecting member.
3. The folding knife of claim 2, wherein the head portion of the connecting member is disposed in the track region of the groove when the first side portion and the second side portion are in the rotationally aligned configuration, and wherein the head portion of the connecting member is disposed in the insertion region of the groove when the first side portion and the second side portion are in the rotationally offset configuration.
4. The folding knife of claim 1, wherein the securing member comprises a guide portion with a slot, wherein the connecting member extends through the slot, wherein the securing member is slidable relative to the connecting member from a first end of the slot to a second end of the slot, wherein the first end of the slot corresponds to the locked position, and wherein the second end of the slot corresponds to the unlocked position.
5. The folding knife of claim 1, wherein a rear portion of the second side portion comprises a window through which the securing member extends when the securing member is in the locked position.
6. The folding knife of claim 1, wherein the groove in the second side portion of the handle comprises an arcuate shape.
7. A folding knife comprising: a handle including a first side portion and a second side portion, wherein the second side portion of the handle includes a non-circular opening formed in a first end portion and a groove formed in a second end portion; a blade including an opening, wherein the blade is disposed between the first side portion and the second side portion of the handle; a pivot pin including a cylindrical portion and a non-circular portion, wherein the pivot pin is fixedly coupled to the first side portion of the handle, wherein the cylindrical portion extends through the opening of the blade such that the blade can pivot about the cylindrical portion from a storage position to a use position, and wherein the non-circular portion is configured to mate with the non-circular opening of the second side portion; and a locking mechanism comprising a connecting pin and a sliding member, wherein the connecting pin is fixedly coupled to the first side portion and includes a head portion configured to extend into the groove of the second side portion, wherein the sliding member is coupled to the connecting pin and is slidable between a locked position and an unlocked position, wherein in the locked position, a collar of the sliding member engages the connecting pin, retains the head portion of the connecting pin within the groove of the second side portion, and retains the first side portion and the second side portion in a rotationally aligned configuration, and wherein in the unlocked position, the sliding member disengages the connecting pin, allows the first side portion and the second side portion to rotate relative to each other from the rotationally aligned configuration to a rotationally offset configuration, and allows the head portion of the connecting pin to withdraw from the groove of the second side portion, wherein when the first side portion and the second side portion are in the rotationally aligned configuration, the non-circular opening of the second side portion is rotationally offset from the non-circular portion of the pivot pin, thereby preventing the first side portion from separating from the second side portion, and wherein when the first side portion and the second side portion are in the rotationally offset configuration, the non-circular opening of the second side portion is rotationally aligned from the non-circular portion of the pivot pin, thereby allowing the first side portion to be separated from the second side portion.
8. The folding knife of claim 7, wherein the groove comprises an insertion region and a track region, wherein the insertion region comprises a first width that is greater than or equal to a second width of the head portion of the connecting pin, and wherein the track region comprises a third width that is less than the second width of the head portion of the connecting pin.
9. The folding knife of claim 8, wherein the head portion of the connecting pin is disposed in the track region of the groove when the first side portion and the second side portion are in the rotationally aligned configuration, and wherein the head portion of the connecting pin is disposed in the insertion region of the groove when the first side portion and the second side portion are in the rotationally offset configuration.
10. The folding knife of claim 7, wherein the sliding member further comprises a guide portion with a slot, wherein the connecting pin extends through the slot, wherein the sliding member is slidable relative to the connecting pin from a first end of the slot to a second end of the slot, wherein the first end of the slot corresponds to the locked position, and wherein the second end of the slot corresponds to the unlocked position.
11. The folding knife of claim 7, wherein a rear portion of the second side portion comprises a window through which the sliding member extends when the sliding member is in the locked position.
12. The folding knife of claim 7, wherein the groove in the second side portion of the handle comprises an arcuate shape.
13. A folding knife comprising: a handle including a first side portion and a second side portion, wherein the second side portion of the handle includes a first opening formed in a first end portion and a groove and a notch formed in a second end portion; a blade including a second opening, wherein the blade is disposed between the first side portion and the second side portion of the handle; a first pin fixedly coupled to a first end portion of the first side portion and extending through the second opening of the blade into the first opening of the second side portion; a second pin including a body portion, a neck portion, and a head portion, wherein the second pin is fixedly coupled to a second end portion of the first side portion, and wherein the head portion is configured to extend into the groove of the second side portion; and a securing member slidably coupled to the first side portion of the handle and movable between a locked position and an unlocked position, wherein the securing member comprises a guide portion, a grasping portion, and an engagement portion, wherein the guide portion is disposed between the body portion of the second pin and the first side portion of the handle when the securing member is in the locked position and in the unlocked position, wherein the grasping portion is disposed in the notch of the second side portion when the securing member is in the locked position and withdrawn from the notch of the second side portion when the securing member is in the unlocked position, wherein the engagement portion extends into the groove of the second side portion and engages with the neck portion of the second pin when the securing member is in the locked position and is withdrawn from the groove of the second side portion and disengaged from the neck portion of the second pin when the securing member is in the unlocked position, wherein when the securing member is in the locked position, the first side portion and the second side portion are secured together in a rotationally aligned configuration with the blade disposed between the first side portion and the second side portion, and wherein when the securing member is in the unlocked position, the first side portion and the second side portion are pivotable relative to each other about the first pin to a rotationally offset configuration in which the first side portion, the second side portion, and the blade can be separated from each other.
14. The folding knife of claim 13, wherein the second pin further comprises a connection portion disposed between the body portion and the first side portion of the handle, wherein the connection portion comprises a smaller diameter than the body portion.
15. The folding knife of claim 14, wherein the guide portion of the securing member comprises a slot configured to receive the connection portion of the second pin.
16. The folding knife of claim 15, wherein the connection portion of the second pin is disposed at a first end of the slot when the securing member is in the locked position, and wherein the connection portion of the second pin is disposed at a second end of the slot when the securing member is in the unlocked position.
17. The folding knife of claim 14, wherein the connection portion of the second pin is coupled to the first side portion of the handle with a fastener.
18. The folding knife of claim 13, wherein the second side portion of the handle comprises a liner plate, and wherein the groove is formed in the liner plate.
19. The folding knife of claim 13, wherein the groove comprises an insertion region and a track region, wherein the insertion region of the groove comprises a first width that is equal or greater to a second width of the head portion of the second pin, and wherein the track region of the groove comprises a third width that is less than the second width of the head portion of the second pin.
20. The folding knife of claim 13, wherein the first pin comprises a head portion having a non-circular shape taken in a plane perpendicular to a longitudinal axis of the first pin, and wherein the first opening in the second side portion of the handle comprises the non-circular shape such that the head portion of the first pin can be inserted therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(27) General Considerations
(28) For purposes of this description, certain aspects, advantages, and novel features of the embodiments of this disclosure are described herein. The disclosed methods, apparatuses, and systems should not be construed as limiting in any way. Instead, the present disclosure is directed toward all novel and nonobvious features and aspects of the various disclosed embodiments, alone and in various combinations and sub-combinations with one another. The methods, apparatuses, and systems are not limited to any specific aspect or feature or combination thereof, nor do the disclosed embodiments require that any one or more specific advantages be present or problems be solved.
(29) Although the operations of some of the disclosed methods are described in a particular, sequential order for convenient presentation, it should be understood that this manner of description encompasses rearrangement, unless a particular ordering is required by specific language. For example, operations described sequentially (e.g., assembly or disassembly of a folding knife) may in some cases be rearranged or performed concurrently. Moreover, for the sake of simplicity, the attached figures may not show the various ways in which the disclosed methods can be used in conjunction with other methods. As used herein, the terms “a”, “an” and “at least one” encompass one or more of the specified element. That is, if two of a particular element are present, one of these elements is also present and thus “an” element is present. The terms “a plurality of” and “plural” mean two or more of the specified element.
(30) As used herein, the term “and/or” used between the last two of a list of elements means any one or more of the listed elements. For example, the phrase “A, B, and/or C” means “A,” “B,” “C,” “A and B,” “A and C,” “B and C,” or “A, B, and C.”
(31) As used herein, the term “coupled” generally means physically coupled or linked. Two components that are coupled to the each other can be directly connected to each other or can be indirectly connected to each other with one or more intermediate elements between the coupled items.
Exemplary Embodiments
(32) The present disclosure concerns folding knives that can be more easily disassembled and assembled than typical folding knives, such as for cleaning or replacing a blade or other component. For example, the folding knives disclosed herein can be manually disassembled/assembled, that is, disassembled/assembled without the use of additional tools (e.g., without a screwdriver, etc.). The disclosed folding knives include a handle having first and second side portions having complementary locking elements which can selectively prevent the side portions from being separated from one another.
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(34) The knife 100 can be easily disassembled by separating the handle 102 into a first side portion 108 and a second side portion 100 and removing the blade 104.
(35) Referring now to
(36) The knife 100 further comprises a pivot element 112, a locking mechanism 114, and a blade securing mechanism 116. These components can, for example, be used to releasably couple the first and second side portions of the handle 102 and/or the blade together and/or to secure the blade in the use and/or storage position. The handle 102, the pivot element, and/or the locking element include mating and/or locking features that enable the side portions of the handle to be selectively coupled together or separated from each other.
(37) The pivot element 112 extends laterally from an inner surface of the first side portion 108 and functions as a pivot pin for the blade 104. The pivot element 112 of the first side portion 108 is also configured to engage the second side portion 110 and thereby secure the front end portions of the first and second side portions together. The locking mechanism 114 extends laterally from an inner surface of the first side portion 108 and is configured to engage the second side portion 110 and thereby secure the rear end portions of the first and second side portions together. The locking mechanism 114 can be moved between a locked configuration and an unlocked configuration. With the locking mechanism 114 in the locked configuration (e.g.,
(38) Referring to
(39) Referring again to
(40) As depicted in
(41) The non-circular portion 122 of the pivot element 112 extends laterally from the second cylindrical portion 120. As depicted in
(42) As noted above and depicted in
(43) When the non-circular portion 122 of the pivot element 112 is rotationally aligned with the first portion 130 of the non-circular opening 128 of the second side portion 110, the non-circular portion 122 of the pivot element 112 can be inserted through the first portion 130 of the non-circular opening 128 of the second side portion 110 and into second portion 132 of the non-circular opening 128. As used herein, the term “rotationally aligned” means that the non-circular opening 128 of the second side portion 110 is in a rotational position relative to the non-circular portion 122 of the pivot element 112 such that the non-circular portion 122 of the pivot element 112 can fit or slide through the non-circular opening 128 of the second side portion 110 in a direction along the axis 106.
(44) When the non-circular portion 122 of the pivot element 112 is rotationally offset with the first portion 130 of the non-circular opening 128 of the second side portion 110, the non-circular portion 122 of the pivot element 112 engages a shoulder of the second side portion 110, which partially defines the second portion 132 of the non-circular opening 128. The term “rotationally offset” as used herein means that the non-circular opening 128 of the second side portion 110 is in a rotational position relative to the non-circular portion 122 of the pivot element 112 such that the non-circular portion 122 of the pivot element 112 cannot fit or slide through the non-circular opening 128 of the second side portion 110 in a direction along the axis 106.
(45) While the illustrated embodiment includes a square head portion and a square opening, various other shapes can be used, including various polygons (e.g., triangle, hexagonal, octagonal), oval, cruciform (cross shaped), etc. In certain embodiments, the non-circular opening shape of the second side portion need not correspond exactly to the non-circular shape of the pivot element. In particular, the opening of the second side portion and the head portion of the pivot element can have any non-circular shape that is sized and shaped to: (1) allow the head portion of the pivot element 112 to slide through the opening when the second side portion 110 is in a first rotational position in which the opening is rotationally aligned with the head portion of the pivot element 112 and (2) restrict the head portion of the pivot element 112 from sliding through the opening when the second side portion is in a second rotational position in which the opening is rotationally offset from the head portion of the pivot element 112.
(46) The locking mechanism 114 is disposed at the rear portion of the handle 102 and is configured to further secure the two side portions of the handle to one another. More specifically, the locking mechanism 114 secures the rear portions of the handle together and can help to ensure that the two side portions do not inadvertently rotate relative to each other from the rotationally offset position to the rotationally aligned position and thereby become unfastened.
(47) Referring to
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(50) As depicted in
(51) Referring again to
(52) The grasping portion 148 of the securing member 136 is configured such that a user can engage the grasping portion 148 with one or more fingers and/or their thumb to move the securing member 136 relative to the handle 102 between the locked and unlocked positions. The grasping portion is also configured to interconnect the first and second side portions of the handle 102 when the securing member 136 is in the locked position. For example, the first and second side portions of the handle 102 comprise a notch 158 (see
(53) As depicted in
(54) The engagement portion of the securing member can comprise various shapes and/or configurations. For example, in some embodiments, the engagement portion can comprise tabs or ears that engage the connecting member. In some embodiments, the engagement portion can comprise a C-shape so as to circumscribe 40-60% of the outer circumferential surface of the connecting member 134.
(55) In some embodiments, the locking mechanism 114 can comprise one or more biasing elements configured to bias the securing member to the locked and/or unlocked positions. This can, for example, reduce the likelihood that the securing member 136 will be inadvertently moved (e.g., when the knife is in the user's hand and/or pocket). For example, as depicted in
(56) In lieu of or in addition to the detent and ball, the securing member 136 can be biased and/or selectively retained in the unlocked and/or locked positions in various other ways. For example, the interior of the guide portion 146 defining the slot 152 can comprise “snap-fit” type features configured to engage the connecting member 134. Additionally or alternatively, the engagement portion 150 of the securing member 136 can comprise “snap-fit” type features configured to engage the connecting member 134 when the securing member 134 is in the locked position. In such embodiments, the engagement portion 150 of the securing member 136 can be configured similar to a C-clip, an E-clip, and/or a hair-pin clip.
(57) Referring again to
(58) Referring to
(59) Referring to
(60) The groove 162 can comprise an arcuate shape. This can, for example, allow the connecting member 134 to slide through the groove 162 as the first and second side portions of the handle 102 are pivoted relative to each other. The groove 162 is configured so that the non-circular opening 128 of the second side portion 110 and the non-circular portion 122 of the pivot element 112 are rotationally aligned when the connecting member 134 is disposed in the insertion region 172 of the groove 162. The groove 162 is also configured so that the non-circular opening 128 of the second side portion 110 and the non-circular portion 122 of the pivot element 112 are rotationally offset when the connecting member 134 is disposed in the track region 174 of the groove 162.
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(62) With the securing member 136 in the unlocked position, the first and second side portions of the handle 102 can pivot relative to each other about the pivot element 112 at the front portion of the knife 100. As the first and second side portions of the handle 102 pivot relative to each other, the connecting member 134 slides from an end of the track region of the groove 162 towards the insertion region 172 of the groove 162.
(63) The knife 100 can be assembled, for example, by reversing the disassembly process.
(64) As depicted and described, the knife 100 can be easily disassembly and assembled without the use of tools.
(65) In lieu of or in additional to a blade, one or more other folding tool components can be used (e.g., a screwdriver, a hex key, and/or other component typically found on a folding tool (e.g., a multitool). Such a configuration can be referred to as “a folding tool.”
(66) The structural features described herein, with regard to any example, can be used separately and/or combined with other structural features described in any one or more of the other examples.
(67) In view of the many possible embodiments to which the principles of the disclosure may be applied, it should be recognized that the illustrated embodiments are only examples and should not be taken as limiting the scope of the claims. Rather, the scope of the claimed subject matter is defined by the following claims and their equivalents.