TWO-BRANCH OR MULTI-BRANCH DOUBLE-LAYER WEAR-AND-IMPACT-RESISTANT TUBE AND MANUFACTURING METHOD THEREOF

Abstract

A two-branch or multi-branch double-layer wear-and-impact-resistant tube and manufacturing method thereof. The wear-and-impact-resistant tube comprises an outer protective tube and an inner wear-resistant assembled tube nested in the outer protective tube. The inner wear-resistant assembled tube comprises two or more tube walls, the two or more tube walls are jointed to form a tube having an annular cross section. The wear-and-impact-resistant tube can be a straight tube or a bent tube. If the wear-and-impact-resistant tube is a straight tube, upper and lower portions of the inner wear-resistant assembled tube employ different structures, and if the wear-and-impact-resistant tube is a bent tube, a large curved portion and a small curved portion of the bent tube employ different structures. The inner assembled tube of the wear-and-impact-resistant tube is divided into at least two portions, and the at least two portions thereof employ different structures. The tube structure extends a service life thereof, improves wear resistance and impact resistance thereof, and reduces a total weight of the tube.

Claims

1-33. (canceled)

34. A two or more parts double-layer wear-and-impact-resistant tube, wherein, the wear-and-impact-resistant tube includes an outer protective tube and an inner wear-resistant assembled tube, wherein the inner wear-resistant assembled tube is nested in the outer protective tube, the inner wear-resistant assembled tube is composed of two or more tube walls, the two or more tube walls split joint together and form the body of inner tube with an annular cross section.

35. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein if the inner wear-resistant assembled tube is composed of two tube walls, then the two tube walls are made of different materials, if the inner wear-resistant assembled tube is composed of more than two tube walls, then at least two tube walls therein are made of different materials; and/or the thickness of at least two tube walls of the inner wear-resistant assembled tube are different from each other.

36. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein, when the two or more tube walls split joint and form the inner wear-resistant assembled tube, there is a filling channel with predefined width between each two adjacent tube walls.

37. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein it further includes wear resistant connecting flanges, each of the wear resistant connecting flange is consisted of a flange and a wear resistant sheath mounted inside the flange, the wear resistant connecting flanges are weld on the two ends of the outer protective tube and the inner wear-resistant assembled tube, respectively.

38. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein the wear-and-impact-resistant tube is a wear resistant elbow, wherein, the inner wear-resistant assembled tube of the wear resistant elbow is consisted of an inner wear-resistant small curve portion and an inner wear-resistant large curve portion, and the inner wear-resistant small curve portion and the inner wear-resistant large curve portion are made of materials with different wear resistant property from each other, the wear resistant property of the material adopted by the inner wear-resistant large curve portion is better than that of the inner wear-resistant small curve portion.

39. The two or more parts double-layer wear-and-impact-resistant tube of claim 38, wherein the outer protective tube includes a large curve outer protective portion and a small curve outer protective portion, the outer protective tube is made of a material that different from the same of the inner wear-resistant assembled tube, the large curve outer protective portion is disposed outside the inner wear-resistant large curve portion, the small curve outer protective portion is disposed outside the inner wear-resistant small curve portion, the large curve outer protective portion and the small curve outer protective portion are weld together along their side edges forming the tube body with tubular cross section, and the end edges of the large curve outer protective portion and the small curve outer protective portion are weld together, wherein the large curve outer protective portion and the small curve outer protective portion are made of low-alloyed steel or medium-low carbon steel material.

40. The two or more parts double-layer wear-and-impact-resistant tube of claim 38, wherein the tube wall of the inner wear-resistant assembled tube is made of one of high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel and high molecular material; and/or the inner wear-resistant large curve portion is designed to be thicker and thicker from two ends A to middle position B, and thicker and thicker from the two sides C to middle position D.

41. The two or more parts double-layer wear-and-impact-resistant tube of claim 38, wherein there is a buffer champer between the large curve outer protective portion and the inner wear-resistant large curve portion, also between the small curve outer protective portion and the inner wear-resistant small curve portion.

42. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein the wear-and-impact-resistant tube is a wear resistant straight tube, the thickness of the inner wear-resistant assembled tube of the wear resistant straight tube is different along the periphery of its cross section, preferably, in the inner wear-resistant assembled tube, the material adopted by tube wall at its bottom has a better wear resistant property than that of side tube wall and top tube wall.

43. The two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein the wear-and-impact-resistant tube is a wear resistant specific shape tube, different parts of the inner wear-resistant assembled tube of the deformed tube are made of different wear resistant material based on the difference of wearing degree of each part.

44. A method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 34, wherein, the method includes; producing an inner wear-resistant assembled tube, wherein the producing process includes: (A1) producing two or more tube walls, which are able to piece up together in sequence and form the inner wear-resistant assembled tube with an annular cross section; (A2) piecing up the two or more tube walls in sequence and forming the inner wear-resistant assembled tube with an annular cross section; (B) producing an outer protective tube, and disposing the outer protective tube outside the inner wear-resistant assembled tube; (C) combining the ends of the outer protective tube and the ends of the inner wear-resistant assembled tube together.

45. The method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 44, wherein at least two tube walls of the inner wear-resistant assembled tube are made of different wear resistant materials from each other; and/or in the step A2, when the two or more tube walls joint and form the inner wear-resistant assembled tube, there is a filling channel with predefined width between each two adjacent tube walls.

46. The method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 44, wherein the wear-and-impact-resistant tube is a wear resistant elbow, wherein, the inner wear-resistant assembled tube of the wear resistant elbow includes an inner wear-resistant small curve portion and an inner wear-resistant large curve portion, and the inner wear-resistant large curve portion is made of material with better wear resistant property than that of the inner wear-resistant small curve portion; and/or the inner wear-resistant large curve portion is designed to be thicker and thicker from two ends A to middle position B, and thicker and thicker from the two sides C to middle position D.

47. The method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 44, wherein the wear-and-impact-resistant tube is a wear resistant straight tube, the thickness of the inner wear-resistant assembled tube of the wear resistant straight tube is different along the periphery of its cross section; or the wear-and-impact-resistant tube is a wear resistant specific shape tube, different parts of the inner wear-resistant assembled tube of the specific shape tube are made of different wear resistant material depending on the differences of wearing degree between different parts.

48. The method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 44, wherein the method further includes: producing wear resistant connecting flanges, each of the wear resistant connecting flange is consisted of a flange and a wear resistant sheath mounted inside the flange, the wear resistant sheath has an inclined coincidence surface on its outer edge; and/or setting a buffer champer between the inner wear-resistant assembled tube and the outer protective tube.

49. The two or more parts double-layer wear-and-impact-resistant tube of claim 35, wherein, when the two or more tube walls split joint and form the inner wear-resistant assembled tube, there is a filling channel with predefined width between each two adjacent tube walls.

50. A method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 35, wherein, the method includes; producing an inner wear-resistant assembled tube, wherein the producing process includes: (A1) producing two or more tube walls, which are able to piece up together in sequence and form the inner wear-resistant assembled tube with an annular cross section; (A2) piecing up the two or more tube walls in sequence and forming the inner wear-resistant assembled tube with an annular cross section; (B) producing an outer protective tube, and disposing the outer protective tube outside the inner wear-resistant assembled tube; (C) combining the ends of the outer protective tube and the ends of the inner wear-resistant assembled tube together.

51. A method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 36, wherein, the method includes; producing an inner wear-resistant assembled tube, wherein the producing process includes: (A1) producing two or more tube walls, which are able to piece up together in sequence and form the inner wear-resistant assembled tube with an annular cross section; (A2) piecing up the two or more tube walls in sequence and forming the inner wear-resistant assembled tube with an annular cross section; (B) producing an outer protective tube, and disposing the outer protective tube outside the inner wear-resistant assembled tube; (C) combining the ends of the outer protective tube and the ends of the inner wear-resistant assembled tube together.

52. A method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 37, wherein, the method includes; producing an inner wear-resistant assembled tube, wherein the producing process includes: (A1) producing two or more tube walls, which are able to piece up together in sequence and form the inner wear-resistant assembled tube with an annular cross section; (A2) piecing up the two or more tube walls in sequence and forming the inner wear-resistant assembled tube with an annular cross section; (B) producing an outer protective tube, and disposing the outer protective tube outside the inner wear-resistant assembled tube; (C) combining the ends of the outer protective tube and the ends of the inner wear-resistant assembled tube together.

53. A method for manufacturing the two or more parts double-layer wear-and-impact-resistant tube of claim 38, wherein, the method includes; producing an inner wear-resistant assembled tube, wherein the producing process includes: (A1) producing two or more tube walls, which are able to piece up together in sequence and form the inner wear-resistant assembled tube with an annular cross section; (A2) piecing up the two or more tube walls in sequence and forming the inner wear-resistant assembled tube with an annular cross section; (B) producing an outer protective tube, and disposing the outer protective tube outside the inner wear-resistant assembled tube; (C) combining the ends of the outer protective tube and the ends of the inner wear-resistant assembled tube together.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0060] FIG. 1 is a schematic diagram of the entire structure of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 1 of the present invention, which is made as elbow (bent tube).

[0061] FIG. 2 is a sectional schematic diagram of the entire structure of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 1 of the present invention.

[0062] FIG. 3 is a structure diagram of tube body of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 1 of the present invention.

[0063] FIG. 4 is a structure diagram of double layer 5 in embodiment 1 of the present invention.

[0064] FIG. 5 is a sectional structure diagram of double layer 5 in embodiment 1 of the present invention.

[0065] FIG. 6 is a structure diagram of large curve protective portion 7 in embodiment 1 of the present invention.

[0066] FIG. 7 is a transverse section structure diagram of large curve protective portion 7 in embodiment 1 of the present invention.

[0067] FIG. 8 is a structure diagram of inner-layer wear resistant large curve 8 in embodiment 1 of the present invention.

[0068] FIG. 9 is a transverse section structure diagram of inner-layer wear resistant large curve 8 in embodiment 1 of the present invention.

[0069] FIG. 10 is a longitudinal section structure diagram of inner-layer wear resistant large curve 8 in embodiment 1 of the present invention.

[0070] FIG. 11 is structure diagram of double-layer small curve 6 in embodiment 1 of the present invention.

[0071] FIG. 12 is sectional structure diagram of double-layer small curve 6 in embodiment 1 of the present invention.

[0072] FIG. 13 is a structure diagram of small curve protective portion 11 in embodiment 1 of the present invention.

[0073] FIG. 14 is a sectional section structure diagram of small curve protective portion 11 in embodiment 1 of the present invention.

[0074] FIG. 15 is a structure diagram of inner-layer wear resistant small curve 12 in embodiment 1 of the present invention.

[0075] FIG. 16 is a sectional structure diagram of inner-layer wear resistant small curve 12 in embodiment 1 of the present invention.

[0076] FIG. 17 is a structure diagram of wear resistant connecting flange 3 in embodiment 1 of the present invention.

[0077] FIG. 18 is a transverse section structure diagram of wear resistant connecting flange 3 in embodiment 1 of the present invention.

[0078] FIG. 19 is a structure diagram of flange 15 in embodiment 1 of the present invention.

[0079] FIG. 20 is a transverse section structure diagram of flange 15 in embodiment 1 of the present invention.

[0080] FIG. 21 is a structure diagram of wear resistant sheath 16 in embodiment 1 of the present invention.

[0081] FIG. 22 is a transverse section structure diagram of wear resistant sheath 16 in embodiment 1 of the present invention.

[0082] FIG. 23 is a sectional schematic diagram of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 2 of the present invention, which adds a buffer champer.

[0083] FIG. 24 is a transverse section schematic diagram of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 3 of the present invention, which is made as straight tube.

[0084] FIG. 25 is a sectional schematic diagram of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 3 of the present invention.

[0085] FIG. 26 is a transverse section schematic diagram of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 4 of the present invention.

[0086] FIG. 27 is a transverse section schematic diagram of the two or more parts double-layer wear-and-impact-resistant tube in embodiment 5 of the present invention, which is made as straight tube.

DETAILED DESCRIPTION OF EMBODIMENTS

Embodiment I

[0087] As shown in FIGS. 1-3, in this embodiment, the two or more parts double-layer wear-and-impact-resistant tube is made as an elbow, which consists of an outer protective tube 1, an inner wear-resistant assembled tube 2, which both have a structure of elbow. The inner wear-resistant assembled tube 2 is covered in the outer protective tube 1. The outer protective tube 1 is used for protecting the inner wear-resistant assembled tube 2, to avoid the inner wear-resistant assembled tube 2 be damaged during transporting, installing and using.

[0088] As shown in FIGS. 4-16, the inner wear-resistant assembled tube 2 includes two parts, i.e., an inner wear-resistant large curve portion 8 and an inner wear-resistant small curve portion 12, both of which are half an elbow, and them can split joint together to form the inner wear-resistant assembled tube 2 with an annular cross section. The inner wear-resistant large curve portion 8 and the inner wear-resistant small curve portion 12 are made of wear resistant material with different wear resistant property from each other.

[0089] Preferably, the inner wear-resistant large curve portion 8 and inner wear-resistant small curve portion 12 of the inner wear-resistant assembled tube 2 are made of different material selected from high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel, high molecular material and so on, wherein, the inner wear-resistant large curve portion adopts a material with better wear resistant property than that of the small curve. Preferably, the average thicker ratio of the inner wear-resistant large curve portion to the inner wear-resistant small curve portion is set as 2:1, and the wear resistant property of their material is set as 2:1. In this way, a long duration wear resistant tube can be obtained, which is two or more times of that for a normal tube.

[0090] Preferably, in this embodiment, it may further add two wear resistant connecting flanges 3, which are respectively weld on the ends of outer protective tube 1 and inner wear-resistant assembled tube The wear resistant connecting flanges 3 can connect the tube of the present invention with other tube, and be used for fix the two parts of the inner wear-resistant assembled tube 2, avoiding them displace. It should be noted that the outer protective tube 1 and the inner wear-resistant assembled tube 2 may be fixed/fastened by the connecting flange or any other manner.

[0091] The outer protective tube 1 can also include two parts, i.e., a large curve outer protective portion 7 and a small curve outer protective portion 11, which are weld together forming the outer protective tube 1 with an annular cross section. The outer protection layer adopts low alloy steel or low-medium carbon alloy steel, and so on. It should be note that the outer protective tube 1 may be entirely casted or stacked as well.

[0092] In this embodiment, in order to protect the wear resistant combined tube from collision by external force, distortion and damage by striking and distortion or even damaged by impact force of internal materials during the transportation, installation and use of the tube, there are a large curve outer protective portion 7 and a small curve outer protective portion 11. The large curve outer protective portion 7 has a large curve outer protective portion coincidence surface 9, and the small curve outer protective portion 11 has a small curve outer protective portion coincidence surface 13, wherein the cross section of the large curve outer protective portion 7 and small curve outer protective portion 11 may be arc of any degrees, but the two portions combines together will form a circle with 360 degrees.

[0093] In this embodiment, in order to enhance the wear resistant property of middle position of the large curve, there is an inner wear-resistant large curve portion 8, and an inner wear-resistant large curve portion outer coincidence surface 10 outside the inner wear-resistant large curve portion 8. The inner wear-resistant large curve portion outer coincidence surface 10 is outside edge surface of inner wear-resistant large curve portion 8. In one preferred embodiment, the inner wear-resistant large curve portion 8 is designed to be thicker and thicker from two ends A to middle position B, and thicker and thicker from the two sides C to middle position D, ensuring high wear resistance of the middle position of the large curve of tube.

[0094] In this embodiment, in order to keep the wear resistant property of tube's small curve, an inner wear-resistant small curve portion 12 is adopted, and there is an inner wear-resistant small curve portion outer coincidence surface 14 out of the inner wear-resistant small curve portion 12. The inner wear-resistant small curve portion outer coincidence surface 14 is outside edge of the inner wear-resistant small curve portion 12, wherein the inner wear-resistant small curve portion 12 can be designed to be with uniform thickness or non-uniform thickness, if only it can ensure the tube's small curve portion possesses wear resistant property to a certain degree.

[0095] In this embodiment, in order to facilitate the installment of the elbow, it includes wear resistant connecting flanges 3, which include flange 15 and wear resistant sheath 16, wherein the wear resistant sheath 16 is mounted in the flange 15. The structure of the wear resistant connecting flanges 3 is shown in FIGS. 18, 19, its position is shown as number 3 in FIGS. 1 and 2.

[0096] In this embodiment, in order to extend the service life of the wear resistant connecting flange 2 and enable the connecting with other components more smoothly, it provides a wear resistant sheath 16 and an inclined coincidence surface 19 of wear resistant sheath thereon, The inclined coincidence surface 19 of wear resistant sheath is setted on out edge of the wear resistant sheath 16.

[0097] The large curve outer protective portion 7 mentioned in this embodiment preferably adopts elbow made of low-alloyed steel or medium-low carbon steel. The elbow has a large curve outer protective portion inner coincidence surface 9 and is used to protect the wear resistant combined tube from collision by external force, distortion and damage by striking and distortion or even damaged by impact force of internal materials during the transportation, installation and use of the tube.

[0098] The inner wear-resistant large curve portion 8 in this embodiment preferably adopts a wear resistant elbow casted from high chromium cast iron, medium chromium cast iron and low chromium cast iron, or forged from bearing steel, alloy steel, or agglomerated from ceramics, hard alloy, or synthetize from high molecular material, or stacked and weld from wear resistant stick; on which there is an inner wear-resistant large curve portion outer coincidence surface 10, using to enhance the wear resistance of middle of the large curve portion.

[0099] The large curve outer protective portion inner coincidence surface 9 in this embodiment is a coincidence surface on the large curve outer protective portion 7, used for facilitating the installment of the large curve outer protective portion 7 with the inner wear-resistant large curve portion 8.

[0100] The inner wear-resistant large curve portion outer coincidence surface 10 in this embodiment is a coincidence surface on the inner wear-resistant large curve portion 8, used for facilitating the installment of the large curve outer protective portion 7 with inner wear-resistant large curve portion 8.

[0101] The small curve outer protective portion 11 in this embodiment is half of an elbow casted from low-alloyed steel or medium-low carbon steel, with an small curve outer protective portion inner coincidence surface 13 thereon, used to protect the wear resistant combined tube from collision by external force, distortion and damage by striking and distortion or even damaged by impact force of internal materials during the transportation, installation and use of the tube.

[0102] The inner wear-resistant small curve portion 12 in this embodiment is a wear resistant elbow casted from high chromium cast iron, medium chromium cast iron and low chromium cast iron, or forged from bearing steel, alloy steel, or agglomerated from ceramics, hard alloy, or synthetize from high molecular material, or stacked and weld from wear resistant stick; on which there is inner wear-resistant small curve portion outer coincidence surface 14, using to enhance the wear resistance of the small curve portion.

[0103] The flange 15 in this embodiment is an component of the wear resistant connecting flange 2, which has an inclined coincidence surface 17 of flange and a connecting clamp slot 18, used to facilitate mount and connect the elbow with other equipment.

[0104] The wear resistant sheath 16 mentioned in this embodiment is a wear resistant sheath casted from high chromium cast iron, medium chromium cast iron and low chromium cast iron, or forged from bearing steel, alloy steel, or agglomerated from ceramics, hard alloy, or synthetize from high molecular material, or stacked and weld from wear resistant stick; on which there is a inclined coincidence surface 19 of wear resistant sheath; having an effect of extending the life of the wear resistant connecting flange 2 and improving its tightness.

[0105] The inclined coincidence surface of flange 17 mentioned in this embodiment is: an inclined coincidence surface arranged in the flange 15, using for facilitating the installment of the flange 15 with the wear resistant sheath 16.

[0106] The connecting clamp slot 18 mentioned in this embodiment is a clamp slot arranged on the outside edge of the flange 15, using for facilitating the installment of the flange 15 with other equipments.

[0107] The inclined coincidence surface 19 of wear resistant sheath mentioned in this embodiments is an inclined coincidence surface arranged on the outer circle of the wear resistant sheath 16, using for facilitating the installment of flange 15 with wear resistant sheath 16.

Embodiment 2

[0108] This embodiment provides another implementation for the two or more parts double-layer wear-and-impact-resistant tube. As shown in FIG. 23, in this embodiment, the two or more parts double-layer wear-and-impact-resistant tube is consisted of an outer protective tube 1 and an inner wear-resistant assembled tube 2. The inner wear-resistant assembled tube 2 lies inside of the outer protective tube 1. The outer protective tube 1 is used for protecting the inner wear-resistant assembled tube 2, to avoid the inner wear-resistant assembled tube 2 be damaged during transporting, installing and using.

[0109] The outer protective tube 1 includes two parts, a large curve outer protective portion 7 and a small curve outer protective portion 11, which are weld together forming the outer protective tube 1 with annular cross section. The inner wear-resistant assembled tube 2 includes two parts an inner wear-resistant large curve portion 8 and an inner wear-resistant small curve portion 12, which are split joint together forming inner wear-resistant assembled tube 2 with annular cross section. The inner wear-resistant large curve portion 8 and the inner wear-resistant small curve portion 12 are made of materials with different wear resistant property.

[0110] In this embodiment, it adds two wear resistant connecting flanges 3, which are weld on the ends of the outer protective tube 1 and inner wear-resistant assembled tube 2, respectively. The wear resistant connecting flanges 3 is both used for connecting the elbow with other tubes, and used for fixing the two parts of the inner wear-resistant assembled tube 2, avoiding them to displace.

[0111] There are preserved filling channels 4 at the position that the inner wear-resistant large curve portion 8 and the inner wear-resistant small curve portion 12 contact with each other, to enable the medium/goods transferred into the space between the outer protective tube 1 and the inner wear-resistant assembled tube 2. Furthermore, in order to facilitate the medium/goods transferred enter the space between the outer protective tube 1 and inner wear-resistant assembled tube 2, there is a preserved buffer champer 20 between the inner wear-resistant assembled tube 2 and the outer protective tube 1.

[0112] The filling channel in the present invention is a gap preset between the inner wear-resistant large curve portion 8 and the inner wear-resistant small curve portion 12, enabling the medium/goods transferred enter the space between the two layers of tube. It is shown in FIGS. 1 and 2 as number 4. Further, it should be noted that the large curve outer protective portion 7 and the small curve outer protective portion 11 may be casted separately, and weld together, or may be formed as a whole. They may adopt the same material or different ones.

[0113] In the present invention, in order to reduce the difficulty of manufacturing the wear resistant elbow and enabling the leaking and filling of the space between outer protective tube 1 and the inner wear-resistant assembled tube 2, it preserves filling channels 4 between tube's large curve and small curve. By means of the filling channels 4, the inner wear-resistant large curve portion and the inner wear-resistant small curve portion do not contact each other directly, and thus, the edge of the inner wear-resistant large curve portion 8 and the edge of the inner wear-resistant small curve portion 12 do not need to complete match/coincide with each other, reducing the machining difficulty. The filling channels 4 interlink with the buffer champer 20, making the filling of the buffer champer 20 more easier.

[0114] Preferably, in this embodiment or embodiments, the inner wear-resistant large curve portion and inner wear-resistant small curve portion of the inner wear-resistant assembled tube 2 are made of material with different wear resistant property selected from high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel, high molecular material, and so on.

[0115] For the materials:

2HRCHRC.sub.(2-1)HRC.sub.(2-2)10HRC{circle around (1)}

.sub.(2-2)/.sub.(2-1)=26 times (preferably 23 times){circle around (2)}

[0116] represents the wear consumption amount under the same working condition circumstance, the same time and the same sample, and the wear consumption amount =M.sub.prior-wearm.sub.post-wear.

[0117] HRC is the hardness value of the material as measured by a Rockwell hardometer.

Experimental Results

[0118] The wear resistant elbow obtained from the present application is subjected to performance test and cost comparison, and the resulting data is shown in the following table.

TABLE-US-00001 Inner wear-resistant large curve portion 2-1/inner Service life (ten wear-resistant small thousand of cubic No. curve portion 2-2 meters of concrete) Cost (Yuan) 1 High chromium cast 5--8 250--300 iron/bearing steel 2 Ceramics/bearing steel 6--10 400--600

[0119] Taking the material No. 1 as an example, for the elbow without the filling bay, with material ingredient and thicknesses unchanged, the cost of manufacture is increased by 10-15%.

[0120] If the inner wear-resistant large curve portion and the inner wear-resistant small curve portion both use the same material with high wear resistance, service life is equivalent to the wear resistant elbow obtained from the present application and cost is increase. If the cost is guaranteed to be equivalent, then the service life is reduced.

[0121] If both the inner wear-resistant large curve portion and the inner wear-resistant small curve portion use the same material with poor wear resistance, service life is reduce as compared with the wear resistant elbow obtained from the present application.

Embodiment 3

[0122] As shown in FIGS. 24-25, in this embodiment, two or more parts double-layer wear-and-impact-resistant tube is made as a two parts double-layer straight tube, consisted of outer protective tube 1 and inner wear-resistant assembled tube 2, which are both with a structural of straight tube. The inner wear-resistant assembled tube 2 lies inside the outer protective tube 1.

[0123] The inner wear-resistant assembled tube 2 has two parts, an upper wear resistant tube wall 31 and a lower wear resistant tube wall, which are both half a tube with a cross section of half a circle, and able to split joint together to form the inner wear-resistant assembled tube 2 with annular cross section. The upper wear resistant tube wall and the lower wear resistant tube wall are made of wear resistant material with different wear resistant property. Preferably, the lower wear resistant tube wall is made of material with wear resistant property better than that of the upper wear resistant tube wall.

[0124] Preferably, the upper wear resistant tube wall and lower wear resistant tube wall of the inner wear-resistant assembled tube 2 are respectively made of one of high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloyed steel and high molecular material.

[0125] Currently, there is not any librature mention such structure that are heterogeneous in its upper and lower portion in a straight tube. The structure of the embodiment is very suitable for transferring powder and mixture of solid and liquid. Such material will wear and impact the lower tube wall in a far more serious extent than that of upper tube wall. Since the lower wear resistant tube wall adopts material with better wear resistance, the whole tube can endure more wear and impact.

[0126] In a preferred embodiment, the lower tube wall is thicker than the upper tube wall, and thus, as compared with a normal tube, with the same weight, the tube of the present invention may have a wear resistant property and life time of twice of a normal tube.

[0127] Preferably, there are gaps between the upper tube wall and the lower tube wall, using as filling channels, permitting the medium (goods) transferred enter space between the outer protective tube 1 and inner wear-resistant assembled tube 2. It should be note that, although there are gaps, the relative position of the tube walls of the combined tube can be kept, by the crowded of adjacent tube wall, or the flanges at the ends of tube.

[0128] More preferably, in order to facilitate the medium transferred enter the space between outer protective tube 1 and inner wear-resistant assembled tube 2, there may be an buffer champer between the inner wear-resistant assembled tube 2 and the outer protective tube 1. Such implement is suitable used for transferring such medium that can solidify. By adding the buffer champer, it can provide a buffer space for the inner tube, avoid it broken by a sudden impact, solving a problem of easy crack due to inner tube's high hardness.

Embodiment 4

[0129] As shown in FIG. 26, in this embodiment, the two or more parts double-layer wear-and-impact-resistant tube is made as a three parts/branches double-layer straight tube, consisted of an outer protective tube 1 and an inner wear-resistant assembled tube 2, both are straight tube. The inner wear-resistant assembled tube 2 is nested inside the outer protective tube 1.

[0130] The inner wear-resistant assembled tube 2 is divided into three parts, i.e., a lower wear resistant tube wall 41, a left-up tube wall 42 and a right-up tube wall 43, each part has a curved cross section, which split joint together forming the inner wear-resistant assembled tube 2 with an annular cross section. Among the upper wear resistant tube wall 41, the left-up tube wall 42 and the right-up tube wall 43, at least the lower wear resistant tube wall 41 is made of material different from that of other parts. Preferably, the lower wear resistant tube wall adopts materials with wear resistant property better than the upper wear resistant tube wall 41 and the left-up tube wall 42.

[0131] Preferably, the upper wear resistant tube wall 41, the left-up tube wall 42 and the right-up tube wall 43 of the inner wear-resistant assembled tube 2 are made of different materials selected from high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel and high molecular material.

[0132] Preferably, there are gaps between any adjacent tube walls, using as filling channels, permitting medium transferred enter space between the outer protective tube 1 and the inner wear-resistant assembled tube 2.

[0133] More preferably, in order to facilitate the medium transferred enter space between the outer protective tube 1 and inner wear-resistant assembled tube 2, There may preserve a buffer champer between the inner wear-resistant assembled tube 2 and outer protective tube 1. Such implementation is especially suitable for transferring such medium that can solidify. Preferably, the buffer champer is merely set between the lower tube wall and outer protective tube 1, since the lower tube wall is impacted most seriously.

Embodiment 5

[0134] In this embodiment, the two or more parts double-layer wear-and-impact-resistant tube is made as a four parts/branches double-layer straight tube, consisted of an outer protective tube 1 and an inner wear-resistant assembled tube 2, both are straight tube. The inner wear-resistant assembled tube 2 is nested inside the outer protective tube 1.

[0135] The inner wear-resistant assembled tube 2 is divided into four parts, i.e., an upper wear resistant tube wall 51, a lower wear resistant tube wall 52, a left tube wall 53 and a right tube wall 54, each part has a curved cross section, which split joint together forming the inner wear-resistant assembled tube 2 with an annular cross section. Among the upper wear resistant tube wall 51, lower wear resistant tube wall 52, left tube wall 53 and right tube wall 54, at least the lower wear resistant tube wall is made of material different from that of other parts. Preferably the upper wear resistant tube wall 51 is made of material different from that of the lower wear resistant tube wall 52, the left tube wall 53 and the right tube wall 54, but the left tube wall 53 and the right tube wall 54 are made of the same material. Preferably, the lower wear resistant tube wall 52 is made of material with better wear resistant property than the lefet and tube walls 53, 54, the lefet and right tube walls 53, 54 adopts material with better wear resistant property than the upper wear resistant tube wall 51.

[0136] Preferably, the upper wear resistant tube wall 51, lower wear resistant tube wall 52, left tube wall 53 and right tube wall 54 are made of different material selected from high chromium cast iron, medium chromium cast iron, low chromium cast iron, wear resistant cast iron, ceramics, hard alloy, bearing steel, alloy steel and high molecular material.

[0137] In this embodiment, the upper tube wall 51 and lower tube wall 52 may be symmetrically arranged, in order to exchange with each other in use, i.e., the upper tube wall is used as lower tube wall, and vice versa.

[0138] In the present invention, the heterogeneous inner wear resistant combined tube has such advantages: it can adopt material with high wear resistant and high impact resistant property for the portion that is easy to be worn and suffers serious impact, and adopt material with low wear resistant and impact resistant property for the portion that is not easy to be worn and suffers slight impact. Thus, it saves cost for the raw material, improves wear resistant property, and extends life time of tube. For example, if the inner wear-resistant large curve portion adopts high chromium cast iron and the inner wear-resistant small curve portion adopts alloy steel. Currently, the price of the high chromium cast iron is about twenty Yuan/Kg, while the alloy steel is 4 Yuan/Kg. The cost will reduce more than 40%. This is a significant improve in tube machining.

[0139] It should be noted that, the components of the embodiments in the present invention may combine or replace with each other, which are included in the scope of the present invention. Further, it should be noted that, the tube of the present invention may be specific shape, and those skilled in the are may adjust its shape according actual useness based on the principle of the present invention, which is also included in the scope of the present invention.

[0140] While the principles of the invention have been described in detail with reference to the preferred embodiments of the present invention, it will be understood by those skilled in the art that the foregoing embodiments are merely explanation of the illustrative embodiments of the invention and are not intended to limit the scope of the invention. The details in the embodiments are not to be construed as limiting the scope of the invention, and any obvious change such as equivalents, simple substitutions and the like, which are based on the technical solutions of the present invention without departing from the spirit and scope of the invention, falls within the protection scope of the present invention.