IMPROVED UREA AMMONIUM SULPHATE-BASED COMPOSITION AND METHOD FOR THE MANUFACTURE THEREOF
20180258002 ยท 2018-09-13
Assignee
Inventors
- Filip Colpaert (Zwijnaarde, BE)
- Francois Ledoux (Cormeilles en Parisis, FR)
- Ruud Van Belzen (Middelburg, NL)
Cpc classification
C05G3/90
CHEMISTRY; METALLURGY
Y02P60/21
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A23K40/10
HUMAN NECESSITIES
C05G3/90
CHEMISTRY; METALLURGY
International classification
C05C9/00
CHEMISTRY; METALLURGY
C05C3/00
CHEMISTRY; METALLURGY
Abstract
The invention relates to a homogeneous, solid, particulate, urea ammonium sulphate-based composition comprising urea ammonium sulphate and a urease inhibitor of the type phosphoric triamide, wherein the urea ammonium sulphate-based composition is further characterized in that one or more of the following measures applies: a) it comprises 5 weight % or less, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate; b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form; c) an anticaking and/or moisture repellent coating is applied onto the urea ammonium sulphate particulate material. The composition according to the invention has improved properties for reducing ammonia loss by urease activity in the soil and is in particular suitable as a fertilizer. The invention further relates to a method for the manufacture of a homogeneous, solid, particulate urea ammonium sulphate-based composition comprising urea, ammonium sulphate and a urease inhibitor of the type phosphoric triamide, in particular N-(n-butyl) thiophosphoric triamide (nBTPT), as well as to a composition of kit of parts comprising: a) one or more alkaline or alkaline-forming inorganic compounds that is able to interact with ammonium sulphate; b) the urease inhibitor of the type phosphoric triamide in solid particulate or liquid form, preferably wherein the urease inhibitor is N-(n-butyl) thiophosphoric triamide (nBTPT); c) optionally, one or more anticaking and/or moisture repellent compounds.
Claims
1-24. (canceled)
25. A homogeneous, solid, particulate, urea ammonium sulphate-based composition comprising urea ammonium sulphate and a urease inhibitor of the type phosphoric triamide, wherein the urea ammonium sulphate-based composition is further characterized in that one or more of the following measures applies: a) it comprises from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate, selected from the group of metal oxides, such as calcium oxide, magnesium oxide, zinc oxide, sodium oxide, aluminium oxide, barium oxide and copper oxide; carbonates, such as calcium carbonate, sodium carbonate, ammonium carbonate, barium carbonate; hydroxides, such as aluminium hydroxide, ammonium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, iron hydroxide, barium hydroxide and tetraalkyl/aryl ammonium hydroxides; and acetates, such as sodium acetate, ammonium acetate, magnesium acetate, zinc acetate and barium acetate, and any mixture thereof; or, selected from the group of organic bases, such as ammonia; amines, such as triethylamine, ethanolamine and triethanolamine; amides, such as sodium amide and magnesium diamide; adenines; amidines; guanidines; anilines; carbamates; thiazoles; triazoles; pyridines; imidazoles; benzimidazoles; histidines; phosphazenes, and any mixture thereof; b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form; c) an anticaking and/or moisture repellent coating is applied onto the urea ammonium sulphate particulate material.
26. The urea ammonium sulphate-based composition according to claim 25, characterized in that: a) it comprises from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate; and b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form.
27. The urea ammonium sulphate-based composition according to claim 25, characterized in that: a) it comprises from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate; and c) a moisture repellent coating is applied onto the urea ammonium sulphate particulate material.
28. The urea ammonium sulphate-based composition according to claim 25, characterized in that: b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form; and c) a moisture repellent coating is applied onto the urea ammonium sulphate particulate material.
29. The urea ammonium sulphate-based composition according to claim 25, characterized in that: a) it comprises from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate; and b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form; and c) a moisture repellent coating is applied onto the urea ammonium sulphate particulate material.
30. The urea ammonium sulphate-based composition according to claim 25, characterized in that the urease inhibitor of the type phosphoric triamide is a compound of formula: ##STR00003## wherein: X is oxygen or sulphur; R.sub.1 is alkyl, cycloalkenyl, aralkyl, aryl, alkenyl, alkynyl, or cycloalkyl; R.sub.2 is hydrogen, alkyl, cycloalkenyl, aralkyl, aryl, alkenyl, alkynyl, or cycloalkyl, or R.sub.1 and R.sub.2 together may form an alkylene or alkenylene chain which may optionally include one or more heteroatoms of divalent oxygen, nitrogen or sulphur completing a 4, 5, 6, 7, or 8 membered ring system; and R.sub.3, R.sub.4, R.sub.5 and R.sub.6 are individually hydrogen or alkyl having 1 to 6 carbon atoms.
31. The urea ammonium sulphate-based composition according to claim 25, wherein the urease inhibitor is N-(n-butyl) thiophosphoric triamide (nBTPT).
32. The urea ammonium sulphate-based composition according to claim 25, wherein the urease inhibitor, in particular N-(n-butyl) thiophosphoric triamide (nBTPT) is present at a level of 0.0001-1% weight %, preferable 0.02-0.2% weight %, most preferably 0.04-0.06 weight %.
33. The urea ammonium sulphate-based composition according to claim 25, wherein the alkaline or alkaline-forming inorganic or organic compound is selected from the group of metal oxides, carbonates, hydroxides, acetates, and organic bases, and mixtures thereof.
34. The urea ammonium sulphate-based composition according to claim 33, wherein the alkaline or alkaline-forming compound is selected from the group of calcium oxide, zinc oxide, magnesium oxide, calcium carbonate, and mixtures thereof.
35. The urea ammonium sulphate-based composition according to claim 33, wherein the alkaline or alkaline-forming compound is present in the composition at a level of 0.02-1 weight %, most preferably 0.05-1 weight %.
36. The urea ammonium sulphate-based composition according to claim 35, wherein the weight ratio of urease inhibitor of the type phosphoric triamide to one or more alkaline or alkaline-forming inorganic compounds that is able to interact with ammonium sulphate in the compositions according to the invention ranges from 1:20 to 1:1, preferably from 1:15 to 1:1, more preferably from 1:10 to 1:1.
37. The urea ammonium sulphate-based composition according to claim 25, wherein the urease inhibitor is in solid particulate form.
38. The urea ammonium sulphate-based composition according to claim 25, wherein the anticaking and/or moisture repellent coating comprising at least a wax, oil and a resin which is oil-soluble and miscible with wax.
39. The urea ammonium sulphate-based composition according to claim 25, wherein the urea ammonium sulphate-based composition is bagged without the presence of a head space.
40. The urea ammonium sulphate-based composition according to claim 25, wherein the urea ammonium sulphate-based composition comprises 50-100 weight % of UAS.
41. The urea ammonium sulphate-based composition according to claim 40, wherein the UAS is a co-granulated material, preferably obtained from melt-mixing molten urea and solid particulate ammonium sulphate, from compacting finely divided solid urea and ammonium sulphate powders, or from a chemical process for the production of urea from carbon dioxide and ammonia, wherein ammonia is neutralized to form ammonium sulphate (AS) in the urea melt or solution to produce UAS.
42. The urea ammonium sulphate-based composition according to claim 41, wherein the composition may contain from about 0.1 to 60 weight % of ammonium sulphate.
43. Use of the homogeneous, solid, particulate urea ammonium sulphate-based composition as claimed in claim 25 as a fertilizer.
44. Use of the homogeneous, solid, particulate urea ammonium sulphate-based composition as claimed in claim 25 for supporting the growth of agricultural products on a sulphur-deficient soil.
45. Use of the homogeneous, solid, particulate urea ammonium sulphate-based composition as claimed in claim 25 as an animal feed.
46. A method for the manufacture of a homogeneous, solid, particulate, urea ammonium sulphate-based composition according to claim 25, the method comprising the steps of: 1) providing a urea ammonium sulphate material; 2) adding from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate, selected from the group of metal oxides, such as calcium oxide, magnesium oxide, zinc oxide, sodium oxide, aluminium oxide, barium oxide and copper oxide; carbonates, such as calcium carbonate, sodium carbonate, ammonium carbonate, barium carbonate; hydroxides, such as aluminium hydroxide, ammonium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, iron hydroxide, barium hydroxide and tetraalkyl/aryl ammonium hydroxides; and acetates, such as sodium acetate, ammonium acetate, magnesium acetate, zinc acetate and barium acetate, and any mixture thereof; or, selected from the group of organic bases, such as ammonia; amines, such as triethylamine, ethanolamine and triethanolamine; amides, such as sodium amide and magnesium diamide; adenines; amidines; guanidines; anilines; carbamates; thiazoles; triazoles; pyridines; imidazoles; benzimidazoles; histidines; phosphazenes, and any mixture thereof; 3) adding a urease inhibitor in solid particulate or liquid form, preferably wherein the urease inhibitor is N-(n-butyl) thiophosphoric triamide (nBTPT); and 4) optionally, applying a coating that is able to increase at least the water repellence and/or anticaking properties of urea ammonium sulphate, preferably wherein said coating is as disclosed in EP 0768993 A1; wherein the steps 2), 3) and 4) can be interchanged or wherein steps 2), 3) and 4) can be performed simultaneously.
47. A kit of parts, comprising a) one or more alkaline or alkaline-forming inorganic compounds that is able to interact with ammonium sulphate, preferably wherein the alkaline or alkaline-forming compound is selected from the group of metal oxides, carbonates, hydroxides, acetates, and mixtures thereof; b) the urease inhibitor of the type phosphoric triamide in solid particulate or liquid form, preferably wherein the urease inhibitor is N-(n-butyl) thiophosphoric triamide (nBTPT); c) optionally, one or more anticaking and/or moisture repellent compounds.
48. Method for improving the stability of a urease inhibitor of the type phosphoric triamide, in particular N-(n-butyl) thiophosphoric triamide, (nBTPT) in an urea ammonium sulphate-based composition comprising urea ammonium sulphate and said urease inhibitor, by one or more of the following measures: a) addition to the composition of from 0.0001 to 5 weight %, relative to the total weight of the composition, of one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate, selected from the group of metal oxides, such as calcium oxide, magnesium oxide, zinc oxide, sodium oxide, aluminium oxide, barium oxide and copper oxide; carbonates, such as calcium carbonate, sodium carbonate, ammonium carbonate, barium carbonate; hydroxides, such as aluminium hydroxide, ammonium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide, iron hydroxide, barium hydroxide and tetraalkyl/aryl ammonium hydroxides; and acetates, such as sodium acetate, ammonium acetate, magnesium acetate, zinc acetate and barium acetate, and any mixture thereof; or, selected from the group of organic bases, such as ammonia; amines, such as triethylamine, ethanolamine and triethanolamine; amides, such as sodium amide and magnesium diamide; adenines; amidines; guanidines; anilines; carbamates; thiazoles; triazoles; pyridines; imidazoles; benzimidazoles; histidines; phosphazenes, and any mixture thereof; or b) selection of a urease inhibitor of the type phosphoric triamide which is in a solid particulate form; or c) application of an anticaking and/or moisture repellent coating onto the particulate urea ammonium sulphate material.
Description
EXAMPLES
Description of Figures
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EXPERIMENTAL SECTION
1. Volatilization Measurements
[0130] Erlenmeyer flasks were filled with 300 g air-dried, arable topsoil, irrigated to a desired % of its WHC (Water Holding Capacity), incubated for 6 days prior to the application of the fertilizers. Fertilizers (2.5-3.15 mm granule size) at a concentration of 100 mg N/flask were applied over the soil surface. Boric acid traps were installed to catch volatile ammonia from the air above the topsoil, and the Erlenmeyer flasks were installed in a Phytotron chamber at 25 C. at windy but not dry conditions.
Measurements:
[0131] Titration of boric acid traps 3, 7, 10, and 14 days after fertilizer application; [0132] Calculation of cumulative N loss, and N loss reduction in comparison to urea; [0133] Soil pH at the beginning of the trial; [0134] mineral N (NH.sub.4 and NO.sub.3) and total soluble N at the end of trial; [0135] Urea-N calculated as difference between N total and N mineral.
2. nBTPT Experiments
[0136] For lab scale experiments, 1.2 kg of solid fertilizer material was added to a lab scale drum. In a next step, the nBTPT material was slowly added. A residence time of 10 minutes was applied and the rotating speed of the drum was consequently the same in each experiment. In case a moisture repellent coating was added, a nebulizer was used and depending on the order of addition, the moisture repellent coating was added before or after addition of the nBTPT material. Before use, the moisture repellent coating was preheated to 80 C. Larger scale experiments with amounts up to 40 kg of fertilizer material were performed in a concrete mixer.
[0137] The samples were stored under several conditions, dependent on the type of samples: [0138] 20 C. closed plastic container with head space (Climate chamber, 80% relative humidity) [0139] Bagged at room temperature (20-25 C.) or in nissenhut [0140] Open to air in nissenhut [0141] Cylinder test in nissenhut [0142] Open pile in nissenhut
[0143] For some samples, an accelerated stability test was done storing these samples at elevated temperatures: [0144] Oven of 30 C. closed plastic container [0145] Oven of 30 C. open to air [0146] 30 C./60% RH open to air [0147] 70 C. closed plastic container
[0148] Typically, a day/night cycle is generated in the nissenhut, with temperature fluctuations between 0 to 42 C. and fluctuations of relative humidity between 20 and 90%, which can be compared with real life storage in silos.
3. HPLC Analysis of nBTPT-Content
[0149] HPLC analysis of nBTPT is done as described in the procedure CEN 15688-2007.
4. Products
[0150] Urea was obtained from Yara as granules YaraVera Urea 46-0-0 (product code PA38M2).
[0151] UAS was obtained from Yara as granules YaraVera Amidas 40-0-0 (product code PA421X). Solid N-(n-butyl)thiophosphoric triamide was obtained from Sunfit Chemical Co. (China) (CAS-Nr. 94317-64-3), as a white crystalline solid with a melting point of 58-60 C.
[0152] Coating: Moisture repellent (MR) coating was made according to EP 0768993 A1 (Norsk Hydro ASA) by mixing about 28 weight % of wax, about 68 weight % of oil and about 4 weight % of a resin, applied in an amount of about 0.1-0.5% weight % to the fertilizer. It will be referred herein as NH coating.
Example 1
[0153] Example 1 defines the problem.
Example 2
[0154] This example shows the beneficial effect of the addition of an alkaline or alkaline-forming inorganic or organic compound on UAS on the stability of nBTPT in the presence of UAS.
[0155]
[0156]
[0157] Furthermore,
Example 3
[0158] This example shows the beneficial effect of the addition of nBTPT in solid particulate form to UAS on the stability of nBTPT on UAS, in comparison to the addition of nBTPT in liquid form to UAS.
[0159]
Example 4
[0160] This example shows the beneficial effect of the addition of a moisture repellent coating on UAS on the stability of nBTPT on UAS.
[0161]
Example 5
[0164] This example shows the beneficial effect of the storage in bags without head space versus storage open to air on the stability of nBTPT on UAS.
[0165]
Example 6
[0166] This example shows the beneficial effect of the combinations of all measures a), b) and c) on the stability of nBTPT on UAS.
[0167]
[0170]
[0171] The recovery of nBTPT after 16 days of storage in nissenhut (day/night cycle 16-42 C./27-77% relative humidity) is presented.
[0172] The graph shows clearly the beneficial effect on the stability of nBTPT on UAS of [0173] The addition of an alkaline or alkaline-forming inorganic or organic compound (A versus B); and [0174] Storage of the material under bagged storage conditions without the presence of a head space.
[0175]
[0176] The graph shows clearly the beneficial effect on the stability of nBTPT on UAS of [0177] The addition a moisture repellent coating; and [0178] The addition of the urease inhibitor of the type phosphoric triamide is in a solid particulate form.
[0179]
[0180] The recovery of nBTPT after 28 days of storage at room temperature (20-25 C.) is presented.
[0181] The graph shows clearly the beneficial effect on the stability of nBTPT on UAS of [0182] The addition of the urease inhibitor of the type phosphoric triamide is in a solid particulate form; and [0183] Storage of the material under bagged storage conditions without the presence of a head space.
[0184]
[0185] The graph shows clearly the beneficial effect on the stability of nBTPT on UAS of [0186] The addition an alkaline or alkaline-forming inorganic or organic compound; and [0187] The addition of the urease inhibitor of the type phosphoric triamide is in a solid particulate form; and [0188] The addition of a moisture repellent coating; and [0189] Storage of the material under bagged storage conditions without the presence of a head space.
[0190] In particular, a homogeneous, solid, particulate, urea ammonium sulphate-based composition comprising urea ammonium sulphate and a urease inhibitor of the type phosphoric triamide; [0191] wherein the urease inhibitor of the type phosphoric triamide is in liquid form, has a half-life time for nBTPT of only a few days when stored in bags at room temperature (20-25 C.); [0192] wherein the urease inhibitor of the type phosphoric triamide is in a solid particulate form, has a half-life time for nBTPT up to 4 months when stored in bags at room temperature (20-25 C.); [0193] wherein the urease inhibitor of the type phosphoric triamide is in a solid particulate form, and it comprises an alkaline or alkaline-forming inorganic or organic compound and a moisture repellent coating, has a half-life time for nBTPT up to over 6-12 months when stored in bags at room temperature (20-25 C.),
Example 7
[0194] This example shows that a homogeneous, solid, particulate, urea ammonium sulphate-based composition comprising urea ammonium sulphate and a urease inhibitor of the type phosphoric triamide, wherein the urea ammonium sulphate-based composition is further characterized in that: [0195] a) it comprises one or more alkaline or alkaline-forming inorganic or organic compounds that is able to interact with ammonium sulphate; and/or [0196] b) the urease inhibitor of the type phosphoric triamide is in a solid particulate form; and/or [0197] c) an anti-caking and/or moisture repellent coating is applied onto the urea ammonium sulphate particulate material,
has an efficient reduced amount of ammonia volatile losses on different soils (2 types shown) when compared to urea ammonium sulphate particulate material without the addition of a urease inhibitor of the type phosphoric triamide.
[0198]