Heat concentrator device for solar power system
10072875 ยท 2018-09-11
Assignee
Inventors
Cpc classification
F01D1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G2254/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03G6/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/748
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S20/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S10/45
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2080/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S23/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S20/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S20/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S80/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D1/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/79
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S10/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat concentrator device for a solar power system includes an evacuated hollow body with a bottom, side walls, a top and an airtight cap. Portions of the side walls have inwardly reflective surfaces for concentrating solar radiation into the chamber toward a heat sink, which is positioned in the bottom of the chamber. The heat sink also is hollow and has an inlet port formed in one of its opposite side walls and an outlet port formed in the other for heat transfer fluid to flow into and out of the heat sink. Circuitous passageways form a maze that connects the inlet and outlet ports thus maximizing heat transfer to/from system fluid(s) within the heat sink. The sidewalls of the chamber of the device extend below the heat sink to form a partial vacuum chamber between its bottom and the heat sink. The device is mounted to a reflective dish of a solar power system in a unique way adding additional solar energy collection efficiencies.
Claims
1. A heat concentrator device for a solar power system comprising: a hollow body having a bottom, a top and side walls connecting the bottom and the top to define an interior chamber; an airtight cap secured to the top of the body; and a heat sink positioned within said chamber, said heat sink includes a disc-shaped body having a hollow interior with opposite side walls, an inlet port formed in one of the opposite side walls and an outlet port formed in the other for fluid to flow into and out of the heat sink, and spaced apart fins in the interior that define an intricate network of passages for partially occluding the free flow of fluid within the hollow interior of said heat sink.
2. The heat concentrator device of claim 1 in which the side walls of the chamber extend below the heat sink to form a partial vacuum chamber between the bottom of the hollow body and the heat sink.
3. The heat concentrator device of claim 1 in which a portion of the side walls of the chamber has reflective surfaces facing into the chamber.
4. A method of connecting a heat concentrator device to a reflective dish for a solar power system comprising the steps of: providing a heat concentrator device, said heat concentrator device includes a hollow body having a bottom, a top and side walls connecting the bottom and the top to define an interior chamber, a portion of the sidewalls of the chamber has reflective surfaces facing into the chamber; positioning a heat sink within said chamber, said heat sink having a hollow interior with opposite side walls, an inlet port formed in one of the opposite side walls and an outlet port formed in the other so that fluid can flow into and out of the heat sink; providing a reflective dish with an upper surface, the dish is adapted to be capable of operably connecting to a solar power system; and mounting the heat concentrator device to the dish so that the portion of the side walls of the chamber having the inwardly facing reflective surfaces is below the upper surface of the dish and the remaining portion of the side walls of the chamber is above the surface of the dish.
5. The method of claim 4 in which the hollow interior of the heat sink has passageways forming an interior maze connecting the inlet and outlet ports.
6. The method of claim 5 further comprising the step of evacuating the interior chamber of the heat concentrator device and securing an airtight cap onto the top of the chamber.
7. The method of claim 4 in which the sidewalls of the chamber extend below the heat sink to form a partial vacuum chamber between the bottom of the hollow body and the heat sink.
8. The method of claim 4 further comprising the step of evacuating the interior chamber of the heat concentrator device and securing an airtight cap onto the top of the chamber.
9. A heat concentrator device for a solar power system comprising: a hollow body having a bottom, a top and side walls connecting the bottom and the top to define an interior chamber; an airtight cap secured to the top of the body; a heat sink positioned within said chamber, said heat sink includes a disc-shaped body having a hollow interior with opposite side walls, an inlet port formed in one of the opposite side walls and an outlet port formed in the other for fluid to flow into and out of the heat sink, and spaced apart fins in the interior that define an intricate network of passages for partially occluding the free flow of fluid within the hollow interior of said heat sink; and a coupling for fluidly connecting the inlet and outlet ports of the heat sink to a fluid circulating system.
10. The heat concentrator device of claim 9 in which the interior chamber is under vacuum pressure and the sidewalls of the chamber extend below the heat sink to form a partial vacuum chamber between the bottom of the hollow body and the heat sink.
11. The heat concentrator device of claim 10 in which a portion of the sidewalls of the chamber has reflective surfaces facing into the chamber.
12. The heat concentrator device of claim 9 in which a portion of the sidewalls of the chamber has reflective surfaces facing into the chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF INVENTION
(17) For the purposes of promoting an understanding of the principles of the invention, specific embodiments have been described. It should nevertheless be understood that the description is intended to be illustrative and not restrictive in character, and that no limitation of the scope of the invention is intended. Any alterations and further modifications in the described components, elements, processes, or devices, and any further applications of the principles of the invention as described herein, are contemplated as would normally occur to one skilled in the art to which the invention relates.
(18) The solar power system begins with the preheating of two heat transfer fluids. At the beginning of a day's cycle the sun's radiation penetrates the transmissive front of a dual heat transfer fluid preheating modular tracking panel 30 (
(19) The flow of each fluid remains stagnant until the proper temperature and saturated steam psig is reached in the micro-boiler 80 (
(20) Each collector concentrator during normal operation track the sun's daily path and collect and concentrate the full spectrum radiation into a vacuum chamber and heat sink in order to transfer the heat into the first heat transfer fluid that is traveling through the thermally insulated device.
(21) Once both the second and first heat transfer fluids circulated through the system reach the desired temperature and the desired pressure inside the micro-boiler is obtained, a saturated steam valve is open and the steam or fluid exits the micro-boiler and routed to the blades or discs of turbine 100. The rotatable output of turbine 100 is connected to a gear system, such as an epicyclic gear mechanism 120 (
(22) Referring now more particularly to
(23) The main purpose of the solar panel 30 is to preheat the fluids within each tube 39 and 38 prior to entering respectively the heat sinks of the collector/concentrators 61-63 (
(24) Tube 38 (
(25) Tube 39 is identically constructed as described for tube 38 with the exception that tube 38 is designed to be functional at 150 psig which is the hot water pressure achieved during peak operational periods whereas the borosilicate glass tube 39 is designed to be functional at 1500 psig if the fluid circulated through tube 39 is helium with 1000 lambda thermal conductivity at 100 atmospheres.
(26) Each tube 38 and 39 enter one of the side walls 36 of housing 33 and then extends across the width of the housing between the side walls in a back and forth or serpentine fashion from one end wall 35 to the opposite end wall 35 until eventually both tubes 38 and 39 exit the opposite side wall 36.
(27) Housing 36 is sealed and is partially evacuated containing less air than the air surrounding the panel. Tubes 38 and 39 are sealed thereby separating the first and second heat transfer fluids from the internal air, if any, within housing 33. Each high pressure transmissive tube 38 and 39 inside housing 33 is composed of straight portions and requires a connector to achieve 90 and 180 angle turns within the enclosure before exiting the other side. Both the side entrance of each tube into the housing and the side exit of each tube are aligned so that modularity can be achieved if additional panels are needed for scaled systems. Internal separators 48 within the housing hold the high pressure tubes away from all internal surfaces of the interior of the panel that also help to reduce the tendency of the transmissive glass sheet 37 from warping towards the interior due to the partial vacuum.
(28) Collector concentrator 61 will now be described it being understood that an identical description applies to collector concentrator 62 and 63. A solar thermal vacuum chamber and heat sink are mounted to and beneath a dish 67. Thus, heat sink 70, 71 and 72 are mounted, respectively, to the dishes of collector concentrators 61, 62 and 63. Heat sink 70 will now be described it being understood that an identical description applies to heat sinks 71 and 72 (
(29) The main purpose of the solar collector and concentrators 61-63 including the associated solar thermal vacuum chambers and heat sinks is to convert the sun's radiation into usable heat energy. The design of the collector and concentrator 61 is such that nearly 90%+ of the sun's radiation is focused into the vacuum chamber 160 (
(30) The sun's rays hit the parabolic dish 67 and reflect off the highly reflective surface of the top side or sun side of the dish. In one embodiment, the reflected light rays 75 are then directed towards a raised hyper parabolic concentrator 76 (Cassagrain design) or a conflex or a convex reflective concentrator (Gregorian design). The concentrated rays 78 are focused into the transmissive top 162 of chamber 160. The sun's rays 74 are collected by dish 67 (
(31) In another embodiment, the collector concentrator(s) dish design includes an outward receded parabolic main collection dish with a ringed focal point and a forward facing dual parabolic concentrator, as shown in
(32) Strut 77 is connected to concentrator 76 and dish 67 and supports the concentrator. It has been determined that the support strut prevents harmonic vibrations from occurring in any given wind environment if irregular holes are drilled through the entire strut along the length thereof.
(33) Referring to
(34) Side walls 161 extend through dish 67 and are attached to the center of the main parabolic dish. Those portions of side walls 161 located above the dish are completely transmissive allowing not only direct focus sun rays to enter through the side walls but incident light to enter from the sides. The side walls 161 have inwardly facing reflective surfaces to reflect the incident light onto the surface of the heat sink. This assures that all available sunlight is directed and converted into heat energy.
(35) Vacuum chamber 160 has a circular screw-on cap 162 produced from high quality borosilicate glass which is threaded onto side walls 161 with an Indium o-ring 202 positioned therebetween to insure the integrity of the vacuum. Side walls 161 form the chamber with a heat sink 70 located in the bottom portion of the chamber being entirely positioned therein. The internal heat sink 70 (
(36) Chamber 160 is mounted to the dish 67 with one half of the chamber extending above the upper surface 195 (
(37) Chamber 160 extends below heat sink 70 forming a partial vacuum interior 208 in communication with a vacuum evacuator hose nozzle 210. In the embodiment of
(38) Referring to
(39) Referring to
(40) In the preferred embodiment, water is used as the second heat transfer fluid preheated in panel 30 and directed via tube 38 to boiler 80 although it is understood that other flowable fluids may be utilized. Steam is created within the boiler and routed from the boiler 80 via conduit 190 to the inlet of a bladeless turbine 100 wherein the steam drives the discs of the turbine.
(41) In one embodiment, a water-tube fire-tube triple chamber rapid flash steam boiler yields higher temperatures and pressures for operating the turbine while reducing the time of the water-to-steam cycle. Referring to
(42) In chamber two 1225 the water gains both in temperature and pressure and finally enters chamber three 1226 through smaller sealed inter-chamber tubes 1207 where additional temperature and pressure increases to produce the desired saturated steam pressure needed to operate the system turbine (
(43) Downstream from the boiler, the fluid from conduit 190 acts on the turbine discs imparting rotary motion to an axle upon which the discs are mounted. An Epicyclic Gearbox or Planetary Gearbox 120 may be used to step down the high turbine RPM for driving an alternator 192 to produce alternating current. Such gearboxes and alternators are well known in the industry. Bladeless turbines are known. For example, U.S. Pat. No. 1,061,206 discloses an example of a bladeless turbine.
(44) In one embodiment, the system turbine is a bladeless turbine. In another embodiment, Applicant's new modular barrier layer (MBLT) or bladeless turbine is utilized with the power system. Referring to
(45) The steam, in the case of water being used as the second heat transfer fluid in boiler 80, passes through turbine 100 and is converted to water which is then routed back via conduit 191 to the water tube 38 connected to the inlet of the panel preheating device 30 to continue the process. The first heat transfer fluid routed through the coil 184 of boiler 80 is routed back via conduit 47 to the first heat transfer fluid inlet tube 39 connected to the inlet of the panel preheating device 30 to continue the process.
(46) With reference to
(47) Many variations are contemplated and included in the present invention. For example, once the solar power system is operating at full power, the water circulated through the system can be switched from a closed loop system to provide hot water for commercial and residential usage. Hot water storage tanks (hot water heaters), interior floor tube heating, hot tubs, and swimming pools can be fed from the excess hot water. As described above, the system and its components are scalable for domestic and industrial applications.
(48) Another use of the present invention is to power a desalination system by connecting a hydroturbine to the condenser of a steam turbine for the purpose of producing desalinated water. U.S. Pat. No. 8,341,961 is herewith incorporated by reference for showing how one such steam turbine is used to produce desalinated water. The system disclosed herein is particularly useful when at a predetermined time, nearing the end of the sunlight day, the system will again be switched to a closed loop arrangement but in a stagnate state gaining heat and storing it for the next days needed start-up temperature.
(49) While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.