Trapped vortex cavity staging in a combustor
10072846 ยท 2018-09-11
Assignee
Inventors
- Sarah Marie Monahan (Latham, NY, US)
- Narendra Digamber Joshi (Schenectady, NY, US)
- Venkat Eswarlu Tangirala (Niskayuna, NY, US)
- Matthieu Marc Masquelet (Niskayuna, NY, US)
Cpc classification
F23R3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/286
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F23R3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C5/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A gas turbine engine and combustor assembly including a combustor liner defining therein a combustion chamber for the downstream flow of a main fluid. At least two axially spaced apart annular trapped vortex cavities are located on the combustor liner and staged axially and radially spaced apart. A cavity opening is located at a radially inner end of each of the at least two annular trapped vortex cavities. A plurality of injectors are configured tangentially relative to circular radially outer wall extending between an aft wall and a forward wall of each cavity to provide for an injection of air and fuel to form an annular rotating trapped vortex of a fuel and air mixture within a respective annular trapped vortex cavity. The annular rotating trapped vortex of the fuel and air mixture at the cavity openings is substantially perpendicular to the downstream flow of the main fluid.
Claims
1. A combustor assembly comprising: a radial inflow combustor disposed axially about a central axis and including a combustor liner having defined therein a combustion chamber for a downstream flow of a main fluid; at least two annular trapped vortex cavities located on the combustor liner and staged axially and radially spaced apart, each of the at least two annular trapped vortex cavities defined between a respective annular aft wall, a respective annular forward wall, and a respective circular radially outer wall formed therebetween; a respective cavity opening at a radially inner end of each of the at least two annular trapped vortex cavities spaced apart from the respective circular radially outer wall and extending between the respective annular aft wall and the respective annular forward wall; a plurality of fuel injectors and a plurality of air injectors disposed in the respective circular radially outer wall of each of the at least two annular trapped vortex cavities, the respective pluralities of fuel injectors and the respective pluralities of air injectors configured tangentially relative to the respective circular radially outer walls to provide for injection of air and fuel to form an annular rotating trapped vortex of a fuel and air mixture within each annular trapped vortex cavity of the at least two annular trapped vortex cavities, and wherein each annular rotating trapped vortex of the fuel and air mixture at the respective cavity openings of each of the at least two annular trapped vortex cavities is substantially perpendicular to the downstream flow of the main fluid.
2. The combustor assembly as claimed in claim 1, wherein the radial inflow combustor is an ultra-compact combustor wherein at least one turbine vane of a plurality of turbine vanes of a turbine are integrated with the radial inflow combustor.
3. The combustor assembly as claimed in claim 1, further comprising one or more film cooling apertures disposed through at least one of the respective annular aft wall, the respective annular forward wall, and the respective circular radially outer wall of each of the at least two annular trapped vortex cavities.
4. The combustor assembly as claimed in claim 1, wherein the combustor assembly is coupled to a gas turbine engine, the combustor assembly being adapted for power generation.
5. A gas turbine engine combustor assembly comprising: a radial inflow combustor downstream of a compressor, the combustor disposed axially about a central axis and including a combustor liner having defined therein a combustion chamber for a downstream flow of a main fluid; an annular trapped vortex cavity located at an upstream end of the combustor liner and defined between an annular aft wall, an annular forward wall, and a circular radially outer wall formed therebetween, the annular trapped vortex cavity including a cavity opening at a radially inner end of the annular trapped vortex cavity spaced apart from the circular radially outer wall and extending between the annular aft wall and the annular forward wall; at least one additional trapped vortex cavity located on the combustor liner and spaced axially downstream from the annular trapped vortex cavity, the at least one additional trapped vortex cavity defined between an annular aft wall, an annular forward wall, and a circular radially outer wall formed therebetween, the at least one additional trapped vortex cavity including a cavity opening at a radially inner end of the cavity spaced apart from the circular radially outer wall and extending between the annular aft wall and the annular forward wall; and a respective plurality of fuel injectors and a respective plurality of air injectors disposed in the respective circular radially outer wall of each of the annular trapped vortex cavity and the at least one additional trapped vortex cavity, the respective pluralities of fuel injectors and the respective pluralities of air injectors configured tangentially relative to the respective circular radially outer walls to provide for injection of air and fuel to form a respective annular rotating trapped vortex of a fuel and air mixture within each of the annular trapped vortex cavity and the at least one additional trapped vortex cavity, wherein the annular trapped vortex cavity and the at least one additional trapped vortex cavity are staged radially spaced apart; and wherein each annular rotating trapped vortex of the fuel and air mixture at the respective cavity openings of the annular trapped vortex cavity and the at least one additional trapped vortex cavity is substantially perpendicular to the downstream flow of the main fluid.
6. The gas turbine engine combustor assembly as claimed in claim 5, wherein the radial inflow combustor is an ultra-compact combustor wherein at least one turbine vane of a plurality of turbine vanes of a turbine are integrated with the radial inflow combustor.
7. The gas turbine engine combustor assembly as claimed in claim 5, wherein the annular trapped vortex cavity is a first annular trapped vortex cavity and wherein the at least one additional trapped vortex cavity is a second annular trapped vortex cavity axially staged downstream of the first annular trapped vortex cavity.
8. The gas turbine engine combustor assembly as claimed in claim 5, further comprising one or more angled film cooling apertures disposed through at least one of the respective annular aft wall, the respective annular forward wall, and the respective circular radially outer wall of each of the annular trapped vortex cavity and the at least one additional trapped vortex cavity.
9. A gas turbine engine comprising: a compressor section; a combustor section; a turbine section, wherein the compressor section, the combustor section and the turbine section are configured in a downstream axial flow relationship about a central axis, the combustor section comprising a combustor assembly comprising: a radial inflow combustor including a combustor liner having defined therein a combustion chamber for a downstream flow of a main fluid; at least two annular trapped vortex cavities located on the combustor liner and staged axially and radially spaced apart, each of the at least two annular trapped vortex cavities defined between a respective annular aft wall, a respective annular forward wall, and a respective circular radially outer wall formed therebetween; a respective cavity opening at a radially inner end of each of the at least two annular trapped vortex cavities spaced apart from the respective circular radially outer wall and extending between the respective annular aft wall and the respective annular forward wall; a plurality of fuel injectors and a plurality of air injectors disposed in the respective circular radially outer wall of each of the at least two annular trapped vortex cavities, the respective pluralities of fuel injectors and the respective pluralities of air injectors configured tangentially relative to the respective circular radially outer walls to provide for injection of air and fuel to form a respective annular rotating trapped vortex of a fuel and air mixture within each annular trapped vortex cavity of the at least two annular trapped vortex cavities, and wherein each annular rotating trapped vortex of the fuel and air mixture at the respective cavity openings of each of the at least two annular trapped vortex cavities is substantially perpendicular to the downstream flow of the main fluid.
10. The gas turbine engine as claimed in claim 9, wherein the radial inflow combustor is an ultra-compact combustor wherein at least one turbine vane of a plurality of turbine vanes of a turbine are integrated with the radial inflow combustor.
11. The gas turbine engine as claimed in claim 9, further comprising one or more film cooling apertures disposed through at least one of the respective annular aft wall, the respective annular forward wall, and the respective circular radially outer wall of each of the at least two annular trapped vortex cavities.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The above and other features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
(2)
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DETAILED DESCRIPTION
(9) The disclosure will be described for the purposes of illustration only in connection with certain embodiments; however, it is to be understood that other objects and advantages of the present disclosure will be made apparent by the following description of the drawings according to the disclosure. While preferred embodiments are disclosed, they are not intended to be limiting. Rather, the general principles set forth herein are considered to be merely illustrative of the scope of the present disclosure and it is to be further understood that numerous changes may be made without straying from the scope of the present disclosure.
(10) The terms first, second, and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms a and an herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. The modifier about used in connection with a quantity is inclusive of the stated value, and has the meaning dictated by context, (e.g., includes the degree of error associated with measurement of the particular quantity). In addition, the terms first, second, or the like are intended for the purpose of orienting the reader as to specific components parts.
(11) Moreover, in this specification, the suffix (s) is usually intended to include both the singular and the plural of the term that it modifies, thereby including one or more of that term (e.g., the opening may include one or more openings, unless otherwise specified). Reference throughout the specification to one embodiment, another embodiment, an embodiment, and so forth, means that a particular element (e.g., feature, structure, and/or characteristic) described in connection with the embodiment is included in at least one embodiment described herein, and may or may not be present in other embodiments. Similarly, reference to a particular configuration means that a particular element (e.g., feature, structure, and/or characteristic) described in connection with the configuration is included in at least one configuration described herein, and may or may not be present in other configurations. In addition, it is to be understood that the described inventive features may be combined in any suitable manner in the various embodiments and configurations.
(12) As discussed in detail below, embodiments of the present disclosure provide a combustor including axial staging, an engine including the axial staged combustor and a method for operating a gas turbine engine including an axial staged combustor. This disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather these embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of the disclosure to those skilled in the art.
(13) Illustrated in
(14) Referring now to
(15) During operation, swirling compressed air 24 enters the combustor 14 at a main combustor flow inlet 36. The plurality of fuel and air injectors 28 inject fuel 38 and air 40 directly into each of the vortex cavities 30 in a manner to provide for the annular rotating vortex 26 of the fuel and air mixture as indicated in
(16) In an embodiment, and as best illustrated in
(17) In an embodiment the combustor 14 is disposed directly downstream of a pre-mixer (not shown) that forms a main air/fuel mixture in the main flow 24 in a pre-mixing zone between the pre-mixer and the combustor 14. The combustor 14 includes a combustion chamber 48 surrounded by a tubular or annular combustor liner 50 circumscribed about axis 18 and attached to a combustor dome (not shown). The generally flat combustor dome is located at an upstream end 52 of the combustion chamber 48 and an outlet is located at a downstream end 56 of the combustion chamber 48 to affect a discharge to the turbine 16.
(18) The lean combustion process associated with the present disclosure makes achieving and sustaining combustion difficult and associated flow instabilities may affect the combustor's low NOx emissions effectiveness. In order to overcome this problem within combustion chamber 48, some technique for igniting the fuel/air mixture and stabilizing the flame thereof is required. This is accomplished by the incorporation of the at least two trapped vortex cavities 30 formed in the combustor liner 50. The trapped vortex cavities 30 are utilized to produce the annular rotating vortex 26 of the fuel and air mixture as schematically depicted in the cavities in
(19) Referring more specifically to
(20) Each vortex cavity 30 defines a cavity opening 68, extending between the aft wall 62 and the forward wall 64, is open to the combustion chamber 48 at a radially inner end 54 of the cavity 30. In the exemplary embodiment illustrated herein, each vortex cavity 30 is substantially rectangular in cross-section and the aft wall 62, the forward wall 64, and the outer wall 66 are approximately equal in length in an axially extending cross-section as illustrated in the
(21) Referring to
(22) Referring more specifically to
(23) In an embodiment, film cooling means, in the form of cooling apertures 74, such as cooling holes or slots angled through walls, may be included and are well known in the industry for cooling walls in the combustor. In an exemplary embodiment, film cooling apertures 74, illustrated in
(24) Referring now to
(25) Similar to the previous embodiment, ideally, complete combustion is achieved before the resultant flow of combustion gases 32 reaches the turbine 16. Axial staging, with the additional downstream vortex cavity 84, provides more time for the fuel-air mixture to burn while not adding to the axial length of the combustor 14.
(26) In an embodiment the combustor 14 is configured generally similar to the combustor of
(27) As previously indicated, to achieve and sustain complete combustion and associated flow instabilities that effect the combustors low NOx emissions effectiveness, the combustor 82 includes the at least two radially and axially staged trapped vortex cavities 84 formed in a combustor liner 50. As best illustrated in
(28) Referring more specifically to
(29) Each radially-axially staged vortex cavity 84 defines a cavity opening 68, extending between the aft wall 62 and the forward wall 64, and is open to the combustion chamber 48 at a radially inner end 54 of the cavity 84.
(30) Referring to
(31) Accordingly, the combustion gases generated by the trapped vortex within each cavity 30, either an axially staged vortex cavity or a radially-axially staged vortex cavity 84, as described herein, serves as a pilot for combustion of an air and fuel mixture main flow 24 received into the combustion chamber 48 from the pre-mixer. The trapped vortex cavities 30 provide a continuous ignition and flame stabilization source for the fuel/air mixture entering the combustion chamber 48. The staging of at least two trapped vortex cavities 30 wherein the annular rotating trapped vortex 26 of the fuel and air mixture is input into the main flow 24 in a substantially perpendicular direction to the main flow 24, provides increased mixing of the annular rotating trapped vortex 26 of the fuel and air mixture and the main flow 24, thus allowing complete combustion to take place within a shorter combustor, and less residence time, thereby providing reduced combustor size, weight reduction, and fewer parts.
(32) Furthermore, a combustor including at least two trapped vortex combustors configured to input an annular rotating trapped vortex of a fuel and air mixture into the main flow at a substantially perpendicular direction, can achieve substantially complete combustion with substantially less residence time than a conventional lean pre-mixed industrial gas turbine combustor. By increasing mixing of the annular rotating trapped vortex of a fuel and air mixture and the main flow and keeping the residence time in the combustion chamber 48 relatively short, the time spent at temperatures above the thermal NOx formation threshold can be reduced, thus, reducing the amount of NOx produced. A risk to this approach is increased CO levels due to reduced time for complete CO burnout. The annular rotating trapped vortex 26 of the fuel and air mixture configured to be input with the main flow 24 at a substantially perpendicular direction provides high combustor efficiency under much shorter residence time than conventional aircraft combustors.
(33) While there have been described herein what are considered to be preferred and exemplary embodiments of the present invention, other modifications of the invention shall be apparent to those skilled in the art from the teachings herein and, it is therefore, desired to be secured in the appended claims all such modifications as fall within the true spirit and scope of the invention.
(34) Although only certain features of the disclosure have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the disclosure.