Starting element
10072624 ยท 2018-09-11
Assignee
Inventors
- Ralf FAMBACH (Schonungen, DE)
- Peter Frey (Gerolzhofen, DE)
- Michael Heuler (Wuerzburg, DE)
- Reinhard FELDHAUS (Euerbach, DE)
- Horst Zinssmeister (Kaiserslautern, DE)
Cpc classification
F16D25/0635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2045/0205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2048/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2045/0294
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/134
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/0635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A starting element (100) for use, for example, in a drivetrain of a motor vehicle, includes a piston (310) which divides a first volume (560) that can be filled with a fluid from a second volume (570) that can be filled with a fluid, wherein the piston (310) comprises at least one fluid passage (640) which allows the fluid at least occasionally to pass through the piston (310) from the first volume (560) into the second volume (570) and/or from the second volume (570) into the first volume (560). The at least one fluid passage (640) comprises a passage component part (650) and a receiving opening (660) in the piston (310). The passage component part (650) is inserted into the receiving opening so that at least one passage opening (670) is formed which allows the fluid to pass through at least occasionally.
Claims
1. A starting element (100) for a drivetrain of a motor vehicle, comprising: a piston (310) dividing a first volume (560) that can be filled with a fluid from a second volume (570) that can be filled with a fluid, wherein the piston (310) comprises at least one fluid passage (640) for allowing the fluid to pass through the piston (310) from the first volume (560) into the second volume (570) and from the second volume (570) into the first volume (560); wherein the at least one fluid passage (640) comprises a passage component part (650) having an outer contour and a receiving opening (660) in the piston (310); and wherein the passage component part (650) comprises at least one passage opening (670) extending through the passage component part (650) to allow unimpeded bidirectional flow of the fluid through the at least one passage opening (670) when the passage component part (650) is inserted into the receiving opening (660) in the piston (310); wherein the at least one passage opening (670) is completely contained in the passage component part (650) so that the passage opening (670) is not in contact with the outer contour of the passage component part (650); and wherein the passage component part (650) is formed to completely close the receiving opening (660) except for the at least one passage opening (670) extending through the passage component part (650).
2. The starting element (100) according to claim 1, wherein the passage component part (650) and the piston (310) have a material thickness, the material thickness of the passage component part (650) being smaller than the material thickness of the piston (310).
3. The starting element (100) according to claim 1, additionally comprising a component part (700); and wherein the receiving opening (660) is formed such that an area between the piston (310) and the component part (700) is accessible to a tool from a side of the piston (310) remote of the component part (700).
4. The starting element (100) according to claim 3, wherein the component part (700) is connected to the piston (310) by a connection component part (320), and wherein the receiving opening (660) is arranged so that the connection of the component part (700) and of the connection component part (320) is accessible.
5. The starting element (100) according to claim 1, wherein the starting element (100) is formed so as to transmit a rotational movement around an axis of rotation (190) from an input side (140) to an output side (220) of the starting element (100).
6. The starting element (100) according to claim 1, wherein the passage opening (670) has a circular contour.
7. The starting element (100) according to claim 1, wherein the receiving opening (660) has a circular contour.
8. The starting element (100) according to claim 1, wherein the fluid passage (640) includes a valve (750) formed to allow the passage of fluid when a predefined pressure difference between the first volume (560) and second volume (570) is reached or exceeded.
9. The starting element (100) according to claim 1, wherein the piston (310) comprises at least one further receiving opening, the at least one further receiving opening having a fluid-tight closure.
10. The starting element (100) of claim 1, wherein the receiving opening (660) has a first diameter and the passage opening (670) has a second relatively smaller diameter than the diameter of the receiving opening (660).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiment are described and explained more fully in the following with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
(9) Identical or comparable components are designated by the same reference numerals in the following description of the accompanying drawings. Further, collective reference numerals are used for components and objects which occur more than once in an embodiment example or diagram but which are described collectively with respect to one or more features. Components or objects which are described with identical reference numerals or collective reference numerals may be constructed identically or possibly also differently with respect to one or more or all features, for example, their dimensions, unless otherwise explicit or implicit from the description.
(10)
(11) The starting element 100 has a housing shell 120 which can be arranged at an output shaft of a (drive) motor, i.e., for example, at a crankshaft of an internal combustion engine or at another shaft, so as to be fixed with respect to rotation relative to it via one or more fastening pins 130 which are distributed along a circumference of the housing shell 120 with a flexible connection plate. In this case, the housing shell 120 presents an input side 140 of the starting element 100.
(12) A further housing shell 150 is connected to housing shell 120 so as to be fixed with respect to rotation relative to it and, together with housing shell 120, forms a housing 160 of the starting element 100. The housing shell 120 and the further housing shell 150 are welded together in the present embodiment, but may possibly also be connected to one another by other joining techniques. In other embodiments, a multiple-part construction of the housing 160 can also be implemented where appropriate.
(13) The further housing shell 150 is also referred to as impeller shell because it comprises a plurality of impeller blades 170 which are connected to the further housing shell 150 so as to be fixed with respect to rotation relative to it. Accordingly, together with the further housing shell 150, the impeller blades 170 form an impeller of a hydrodynamic torque converter 180 of the starting element 100. If a rotational movement around an axis of rotation 190 is transmitted via the input side 140 to the housing 160 and, therefore, to the impeller blades 170, a fluid, i.e., an oil, for example, located in the housing 160 can be conveyed and accelerated by the impeller blades 170 to a turbine 200 of the hydrodynamic torque converter 180. As will be described in more detail in the following, the turbine 200 is coupled to a driven hub 210 so as to be fixed with respect to rotation relative to it such that the rotational movement of the input side 140 is transmitted by a fluid flow to the driven hub 210 acting as output side 220 of the starting element 100. The hydrodynamic torque converter 180 further comprises a stator 230 which is bearing-supported via a freewheel 240 relative to the housing 160 and the output shaft, not shown in
(14) To improve the efficiency of the starting element 100, the starting element 100 further has a converter bypass 260 connected in parallel with the hydrodynamic torque converter 180. This converter bypass 260 comprises a friction clutch 270 and a torsional vibration damper arrangement 280 which is connected downstream of the friction clutch 270 between the input side 140 and the output side 220 of the starting element 100.
(15) The friction clutch 270 comprises a plate disk 290 having a friction lining 300 on both sides along the axis of rotation 190. In a closed condition of the friction clutch 270, the friction linings 300 of the plate disk 290 are pressed between a corresponding pressing surface of the housing shell 120 and a corresponding pressing surface of a piston 310 to achieve a frictionally engaging connection between the housing shell 120 and the plate disk 290. Of course, the friction facings 300 can also be arranged, for example, at pressing surfaces of the housing shell 120 and of the piston 310 in other embodiments.
(16) The piston 310 is coupled to the housing shell 120, i.e., the input side 140 of the starting element 100, so as to be fixed with respect to rotation relative to it via a connection component part 320. Accordingly, the piston 310 is connected to the housing shell 120, i.e., the input side 140 of the starting element 100, so as to be substantially fixed with respect to rotation relative to it.
(17) The connection component part 320 is designed as a tangential leaf spring 330 but can also be implemented, for example, as a leaf spring or as different corresponding component part which allows rotational movement around the axis of rotation 190 to be transmitted to the piston 310 on the one hand, but also allows an axial motion of the piston 310 along the axis of rotation 190 on the other hand.
(18) In the starting element 100 shown in
(19) Correspondingly, the plate disk 290 is also arranged so as to be movable along the axis of rotation 190. This plate disk 290 is coupled with first spring elements 340 of torsional vibration damper arrangement 280. The first spring elements 340 are arranged at a radially outer region of torsional vibration damper arrangement 280.
(20) The torsional vibration damper arrangement 280 further has a hub disk 350 which has, in an area radially overlapping the first spring elements 340, a contact structure 360 which also contacts the first spring elements 340. The first spring elements 340 accordingly form a first stage of a torsional vibration damper of the torsional vibration damper arrangement 280.
(21) For radially guiding the first spring elements 340, the torsional vibration damper arrangement 280 has a cover plate 370 which is riveted to the hub disk 350 in the region of the contact structure 360. The cover plate 370 accordingly overlaps on the radially outer side, thus forming a spring channel in which the first spring elements 340 are arranged.
(22) The hub disk 350 also serves as a support for tuned masses 380 of a tuned mass damper 390. The tuned masses 380 are formed of at least two parts with a first partial tuned mass 400-1 and a second partial tuned mass 400-2 which are arranged on opposite sides of the hub disk 350 with respect to the axis of rotation 190. Partial tuned masses 400 are coupled with one another so as to be fixed with respect to rotation relative to one another by a spacer rivet, not shown in
(23) Arranged at the hub disk 350 of torsional vibration damper arrangement 280 radially inwardly of the partial tuned mass 400-2 facing the input side 140 or drive is a supporting ring 420 which is fastened by at least one retention tab 430 in a correspondingly associated opening of the hub disk 350. The supporting ring is implemented only on one side of the hub disk 350, in case of the present embodiment example at the side of the hub disk 350 facing the input side 140, but, owing to the fact that the partial tuned masses 400 of the tuned masses 380 are riveted to the opposite side of the hub disk 350 so as to be substantially fixed with respect to rotation relative to it, also supports the partial tuned mass 400-1 arranged at the latter. In other words, the supporting ring 420 arranged at only one side of the hub disk 350 supports both partial tuned masses 400-1, 400-2 of the tuned masses 380 because the partial tuned masses 400 provided on both sides of the hub disk 350 are connected to one another.
(24) Of course, the supporting ring 420 can also be arranged at the hub disk 350 by other fastening techniques. For example, it can also be riveted or possibly also glued. The hub disk 350 serves as guide component part for the tuned masses 380 which in turn have a first partial tuned mass 400-1 and a second partial tuned mass 400-2 which are arranged along the axis of rotation 190 on both sides of the hub disk 350 or guide component part. The partial tuned masses 400 are accordingly coupled together in just such a way that they execute parallel and synchronous oscillations around a neutral position when correspondingly stimulated. The partial tuned masses 400 have guide running tracks in which at least one rolling element 410 engages and enables a guiding of the partial tuned masses 400 or tuned masses 380 via at least one corresponding counter-running track of the guide component part such that they can execute the above-mentioned oscillation around their neutral position.
(25) The tuned mass damper 390 has the supporting ring 420 which is arranged at only one side along the axial direction or axis of rotation 190 with respect to the guide component part. The supporting ring 420 is constructed so as to prevent the tuned masses 380 from touching. Additionally or alternatively, the supporting ring 420 can also be constructed in such a way that it prevents the rolling elements 410 from impacting in ends of the running tracks or counter-running tracks of the tuned masses 380 and guide component part (hub disk 350). In this way it may be possible to suppress or at least reduce noises perceived as annoying by the driver or other passengers of a corresponding motor vehicle.
(26) Further, the hub disk 350 is in abutment with second spring elements 440 which are arranged radially inwardly with respect to the first spring elements 340. The second spring elements 440 form a second stage of a torsional vibration damper of torsional vibration damper arrangement 280. The second spring elements 440 also contact a first cover plate 450-1 and a second cover plate 450-2 which form a spring channel for the second spring elements 440 for radial guidance. Accordingly, the second spring elements 440 can also be guided via the cover plates 450 with respect to the centrifugal forces acting on them as is also made possible by cover plate 370 with respect to the first spring elements 340.
(27) The supporting ring 420 has on the radially inner side a cutout 460 through which it is possible to provide installation space for the cover plate 450-2 of the radially inner spring set as second spring elements 440.
(28) The cover plate 450-1 is mechanically connected by riveting to the second cover plate 450-2 so as to be fixed with respect to rotation relative to it. Accordingly,
(29) Further, the cover plates 450 are mechanically connected to the driven hub 210 by a further riveting connection.
(30) An axial bulge 540 is implemented in a radial extension area of the second spring elements 440 at the second cover plate 450-2 which also contacts the radially inner spring set, i.e., the second spring elements 440. This axial bulge 540 makes it possible to fasten the turbine 200 to the second cover plate 450-2 by riveting radially adjacent to the inner spring set, i.e., the second spring elements 440.
(31) As is shown in
(32) With respect to the starting element 100 shown here, it can be useful where appropriate to introduce fluid into the first volume 560 via channel 580 also when the friction clutch 270 is in the closed condition so as to build up and maintain a volume flow through the first volume 560. For example, by arranging corresponding channels in the friction linings 300 the fluid can also flow through the friction clutch 270 in the closed condition of the friction clutch 270 and thus can possibly carry off friction heat arising in the region of the friction linings through a fluid flow that is directed radially outwardly.
(33) To ensure an operation of the starting element 100 and, for example, to make it less likely that the friction clutch 270 will open temporarily as a result of pressure fluctuation, the piston 310 has at least one fluid passage 640. This fluid passage 640 is formed in just such a way that it allows the fluid at least occasionally to flow through the piston 310 from the first volume 560 into the second volume 570. Additionally or alternatively, depending on the specific control of the channel 580, this can also make it possible for the fluid to at least occasionally flow through in the opposite direction, i.e., from the second volume 570 into the first volume 560.
(34) In the embodiment shown here, the piston 310 has a plurality of fluid passages 640 which are arranged at the piston 310 in circumferential direction. The fluid passages 640 have a passage component part 650 which is inserted into a receiving opening 660 of the piston 310. This forms a passage opening 670 which allows the fluid to flow through at least occasionally as was described above.
(35) In the embodiment shown here, the material thickness of the passage component part 650 is less than that of the piston 310. In this way, not only can weight be reduced where appropriate, but production of the passage opening 670 can also possibly be simplified. Thus, depending on specific implementation, the passage component part 650 can possibly be fabricated from, or can comprise, a metallic material. Additionally or alternatively, it can also comprise a plastic, for example, an injection-moldable plastic. Metals as well as alloys with metallic and/or nonmetallic elements can be used as metallic materials, for example. These metallic materials can contain optional additions, for example, glass fibers or carbon fibers. This is also true for the plastics.
(36) The passage component part 650 shown here has a closure portion 680 which is arranged and oriented substantially parallel to the receiving opening 660. In the embodiment shown here, the closure portion 680 closes the receiving opening 660 substantially completely. In this case, the closure portion 680 and, therefore, the passage component part 650 comprise the passage opening 670 substantially completely. Therefore, the passage component part 650 and closure portion 680 do not completely close the receiving opening 660 but, on the contrary, allow the fluid to pass through via the passage opening 670 between the two volumes 560, 570 as was described above.
(37) The passage component part 650 also has a further portion 690 extending substantially perpendicular to the receiving opening 660 and accordingly in the present case substantially parallel to the axis of rotation 190. This is formed to allow a mechanical connection of the passage component part 650 with the piston 310. More precisely, the further portion 690 forms a frictionally engaging connection with an edge of the receiving opening 660 of the piston 310 perpendicular to the receiving opening.
(38) Of course, in other embodiments it is also possible where appropriate to employ a different joining technique in which the passage component part 650 is fastened, for example, by a joining technique forming a positive engagement or bonding engagement. Thus the passage component part 650 can also have, for example, a fastening portion which also extends substantially parallel to the receiving opening and which is arranged parallel to the closure portion 680 and connected to the latter by the further portion 690. In this case, the further portion 690 can also be referred to as connection portion which also makes possible an at least partially frictionally engaging connection perpendicular to the receiving opening 660 in addition.
(39) The receiving opening 660 is formed in such a way in this case that it can also serve as an assembly opening for fastening the connection component part 320 to the housing shell 120. In this case, the housing shell 120 presents a component part 700 to which the connection component part 320 is fastened, and the component part 700 is made accessible via a corresponding tool through the receiving opening 660 from a side of the piston 310 remote of the component part 700. As is also shown in
(40) In order to limit a flow or passage of the fluid through the passage opening 670, the latter has a diameter that is smaller than a diameter of the receiving opening 660. As was already explained above, both the receiving opening 660 and the passage opening 670 are substantially circular in the present embodiment. In this case, the diameter of the receiving opening is the smallest characteristic length of the same along a straight line connecting two diametrically opposed points on a contour of the receiving opening 660 with reference to a center point of the receiving opening. In other words, the aforementioned straight line intersects the center point of the receiving opening. The passage component part 650 thus forms an optimized piston jet at least partially via the at least one passage opening 670.
(41) The torque converter 110 shown in
(42) In other words, one or more groups of passage component parts 650 can possibly be implemented in an embodiment example of a starting element 100, wherein the passage openings 670 can be configured differently. Additionally, as shown in FIG.4B a type of closure in which no passage opening 670 is formed, i.e. which actually closes receiving openings 660 or other assembly openings, can also be implemented where appropriate. Of course, identical passage component parts can also be integrated in differently configured receiving openings 660. For example, some receiving openings 660 can be constructed such that they can receive round plugs or passage component parts 650 but form or provide corresponding passages for the fluid.
(43) An embodiment of a starting element 100 can make possible an economical production with a piston 310 which is fastened to a housing shell 120 for example, which piston 310 has one or more passage openings 670 in a particularly simple manner which can be implemented, for example, as piston jets, chokes, diaphragms or the like structures. This can make possible an exchange of fluid acting in at least one direction between a space in front of and behind the piston 310, i.e., between the two volumes 560, 570.
(44) As has already been briefly discussed, problems may possibly arise when providing additional openings in the piston 310 through which contaminants or other disruptive influences may possibly be introduced into the starting element 100 or can impede its production. Embodiments are based instead on forming or altering assembly openings or other receiving openings 660 that may already have been implemented such that they can be used as system-relevant openings themselves or through the intermediary of special elements, namely, the passage component part 650, for example. Accordingly, assembly openings which may have been implemented by the passage component parts 650 can be used in a functionally relevant manner for the operation of the starting element 100 or torque converter 110. This may mean, for example, that at least one receiving opening 660 also serving as assembly opening is used to produce a fluid exchange connection between the spaces in front of and behind or to the left and right of the piston 310, i.e., the two volumes 560, 570. Aside from the construction of a starting element of this type which has already been described with reference to
(45) In the solution shown in
(46)
(47) However, as is shown in
(48)
(49)
(50) When inserted into a circular receiving opening 660 the passage component part 650 shown in
(51)
(52) However, the passage component part 650 has at least one recess 740 which also partially forms the outer contour of the passage component part 650. More precisely, the configuration of the passage component part 650 shown in
(53)
(54)
(55) However, the passage component part 650 has a sealing die 770 having a cylindrical portion 780 which extends substantially perpendicular to the receiving opening 660 and has a diameter which is smaller than that of the passage opening 670. Correspondingly, the cylindrical portion 780 projects through the passage opening 670. In contrast, the sealing die 770 in the first volume 560 has a sealing body 790 which is likewise cylindrical but has a diameter that is greater than the passage opening 670. Accordingly, the sealing body 790 can close the passage opening 670 when the sealing body 790 is pressed on the base body 760.
(56) To make this possible, the valve 750 has a compression spring 800 which contacts sides of the second volume 570 between the base body 760 and a contact projection of the sealing die 770. The contact projection 810 has a diameter which is greater than that of the passage opening 670 and greater than a diameter of the compression spring 800.
(57) If there occurs on sides of the second volume 570 a pressure that is sufficiently large to move the cylindrical portion 780 out of its neutral position shown in
(58) Of course, in other embodiments of a starting element a plurality of corresponding, possibly differently configured valves 750 can also be implemented. Alsoregardless of the quantity of the correspondingly implemented valves 750this can also possibly be used in rotated orientation so that the roles of the first volume 560 and second volume 570 are reversed. In this way it may be possible where appropriate to use a tension spring or other corresponding spring element instead of a compression spring 800 as is shown in
(59) An embodiment such as is shown in
(60) A further embodiment can also be implemented, for example, in that a receiving opening 660, i.e., for example, an already existing assembly opening, is partially closed by welding, soldering or another suitable method and is reduced again to a desired opening dimension. In an embodiment of this kind, the passage opening 670 can also be formed by a closure of the receiving opening 660 which is partially formed by a bonding connection, for example. In this case, the passage component part is formed by the material used for welding or soldering. A shaped ceramic piece, for example, can be used to achieve a defined passage opening 670, which shaped ceramic piece is removed again after closing and accordingly defines the passage opening 670.
(61) Finally,
(62) Of course, a plurality of receiving openings 660 can also be used in a piston 310 for fluid exchange. Also, the receiving openings 660 need not necessarily be openings which are provided for riveting, for example. Of course, other openings can also be used as receiving openings 660 for corresponding passage component parts 650.
(63) Naturally, further piston jets can also be additionally arranged in a piston 310 of a starting element 100. Depending on the specific application, different opening cross sections can accordingly be realized with the same or at least comparable receiving openings 660 so that a production of a starting element 100 as a modular unit can possibly be simplified by modular construction. This makes it possible to utilize a potential for automation.
(64) The passage component parts 650 can completely or partially form passage openings 670 with a defined opening cross section. Depending on the specific arrangement, it may be advisable in this case to arrange the receiving openings 660, i.e., the subsequent piston jets, closer to the friction areas of the friction clutch 270 than the friction linings 300 as far as possible. In this way it may be possible where appropriate to achieve improved cooling.
(65) Through the use of an embodiment example, it may be possible where appropriate to simplify the production of a starting element.
(66) Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.