Hoisting machine with vibrating damping and an elevator assembly

Abstract

A hoisting machine includes an axial flux motor including a rotor having rope grooves and arranged in rotor compartment between a body part and a protection plate, and a stator arranged against the rotor in such a manner that the rotor is separated by the stator by an air gap. The hoisting machine further includes a first cover plate and a second cover plate, arranged at opposite sides of the hoisting machine, and both being equipped with a damper. The tightness between the first cover plate and the second cover plate is adjustable. An elevator assembly and method of damping vibration of a hoisting machine are also disclosed.

Claims

1. A hoisting machine, comprising: an axial flux motor comprising a rotor having rope grooves and arranged in a rotor compartment between a body part and a protection plate; a stator arranged against the rotor and the rotor is spaced by the stator by an air gap; and a first cover plate and a second cover plate, arranged at opposite sides of the hoisting machine, and both the first and second cover plates being equipped with a damper, wherein a connection between the first cover plate and the second cover plate is adjustable.

2. The hoisting machine according to claim 1, wherein the first cover plate is located on the body part or in a recess in the body part.

3. The hoisting machine according to claim 2, wherein the first cover plate and the second cover plate are interconnected through a tightness adjusting mechanism.

4. The hoisting machine according to claim 2, wherein the first cover plate and the second cover plate form an external damper.

5. The hoisting machine according to claim 1, wherein the second cover plate is located on the protection plate.

6. The hoisting machine according to claim 5, wherein the first cover plate and the second cover plate are interconnected through a tightness adjusting mechanism.

7. The hoisting machine according to claim 5, wherein the first cover plate and the second cover plate form an external damper.

8. The hoisting machine according to claim 1, wherein the first cover plate and the second cover plate are connected through a tightness adjusting mechanism.

9. The hoisting machine according to claim 8, wherein the tightness adjusting mechanism penetrates the rotor and the stator.

10. The hoisting machine according to claim 9, wherein the tightness adjusting mechanism includes at least one form-locking arrangement.

11. The hoisting machine according to claim 8, wherein the tightness adjusting mechanism includes at least one form-locking arrangement.

12. The hoisting machine according to claim 11, wherein the form-locking arrangement comprises a bolt and a nut and wherein the bolt has a bolt head, and wherein the bolt head and the nut are so arranged that they are on a side of a respective cover plate opposite from a respective damper so that the dampers are tightenable or loosenable by rotating the bolt head and/or the nut.

13. The hoisting machine according to claim 8, wherein the first cover plate and the second cover plate form an external damper.

14. The hoisting machine according to claim 1, wherein the first cover plate and the second cover plate form an external damper.

15. The hoisting machine according to claim 1, wherein the first cover plate and the second cover plate serve as a carrier for a respective damper and are made of iron, or comprise iron.

16. The hoisting machine according to claim 1, wherein the damper is a layer of elastic material, or comprises at least one layer of elastic material.

17. The hoisting machine according to claim 1, wherein the hoisting machine further comprises at least one rail fixing arrangement for fixing the hoisting machine to a guide rail.

18. An elevator assembly, comprising: an elevator car movable in an elevator hoistway by rotation of a drive sheave of the hoisting machine according to claim 1 causing movement of suspension ropes in rope grooves.

19. The elevator assembly according to claim 18, wherein the damper is a layer of elastic material, or comprises at least one layer of elastic material, and wherein: the elevator car is movable along one, two or more guide rails in the elevator hoistway; and the hoisting machine has been installed between a wall part of the elevator hoistway and the guide rail in such a manner that suspension ropes of the elevator assembly are operable by the rotor via rope grooves and the suspension ropes are located between the hoisting machine and the movable elevator car.

20. A method of damping vibration of the hoisting machine according to claim 1, wherein the hoisting machine is installed in an elevator assembly comprising an elevator car movable in an elevator hoistway, the method comprising the step of: adjusting tightness between the first cover plate and the second cover plate of the hoisting machine to modify the operating noise caused by operation of the hoisting machine.

Description

LIST OF DRAWINGS

(1) In the following, the hoisting machine and the elevator assembly are described in more detail with reference to the exemplary embodiments shown in appended drawings in FIGS. 3 to 7. The efficiency of the improvement can be verified by simulation results shown in FIG. 8. Of the appended drawings:

(2) FIG. 1 illustrates an elevator assembly;

(3) FIG. 2 illustrates the structure of an axial motor of a hoisting machine;

(4) FIG. 3 illustrates the hoisting machine according to the first aspect of the invention as seen in perspective from the stator side;

(5) FIG. 4 illustrates the hoisting machine of FIG. 3 as seen in perspective from the rotor side (rotor omitted);

(6) FIG. 5 is front view of the hoisting machine of FIG. 3;

(7) FIG. 6 is the section VI-VI of the hoisting machine of FIG. 3 as illustrated in FIG. 5;

(8) FIG. 7 is the right-hand side view of the hoisting machine of FIG. 3 as illustrated in FIG. 5; and

(9) FIG. 8 show the results of a noise simulation computed for the hoisting machine assembled on the guide rail of an elevator assembly and fixed to the wall part of the elevator hoistway with fixing arrangements.

(10) Same reference numerals refer to same parts in all FIG.

DETAILED DESCRIPTION

(11) The concept of vibration damping method according to the present invention and the hoisting machine according to the present invention, and in particular the vibration concept emploeyed in the vibration damping between the drive-sheave protection plate and mounting frame are explained in more details within the context of the elevator assembly disclosed in certain applicants prior applications, namely WO 2011/154614 A1, of which the structure of the elevator assembly, the operation mechanism of the hoisting machine and of the rotor, and the fixing arrangement and fixing points and optionally also its vibration damping, machinery brakes, brake drums and brake shoes; WO 2011/036348 A1, of which the rotor stucture, in particular also including the rotor bearings; and optionally, also WO 2010/063869 A1, of which the details of the dampers arranged between the stator and the machine frame, or between the stator winding and machine frame

(12) are incorporated in the present application by reference.

(13) FIG. 1 illustrates the concept of elevator assembly 1 including a hosting machine 2, and FIG. 2 shows certain details of the structure of a hosting machine 2. FIG. 1 and the respective part of the description can also be found in international patent application published under publication number WO 2011/154 614 A1. FIG. 2 and the respective part of description can be seen in FIG. 2 of international patent application published under publication number WO 2011/036348 A1, with slight modifications in the shape of the rotor. Also the sensor arrangement has been omitted for clarity.

(14) FIG. 1 is a block diagram an elevator assembly 1, in which the elevator car 15 and the counterweight 29 are suspended in the elevator hoistway 30 with suspension ropes 16. Elevator car 15 is movable with the hoisting machine 2 of the elevator assembly 1. The hoisting machine 2 is disposed in the top part of the elevator hoistway 30, along a guide rail 9 fixed to a wall part 17 of the elevator hoistway 30 by exerting a force effect on the elevator car 15 with suspension ropes 16 traveling via the traction sheave 5 of the hoisting machine 2. On the surface of the traction sheave 5 are rope grooves 6 (see also FIG. 2), in which the suspension ropes 16 move along with the rotational movement of the traction sheave 5 such that the suspension ropes 16 are rotatably supported in the rope grooves 6.

(15) The power supply to the hoisting machine 2 most preferably takes place with a frequency converter (not shown in FIG. 1) connected between an electricity network and the hoisting machine 2. The frequency converter and the hoisting machine 2 are most preferably disposed in the elevator hoistway 30, in connection with wall part 28 of the elevator hoistway 30 outside the path of movement of the elevator car 15.

(16) The hoisting machine 2 may be fixed to a guide rail 9, most preferably by using the fixing arrangement as disclosed in international patent application published under publication number WO 2011/154614 A1 in such a manner that the hoisting machine 2 is apart from the wall part 17 of the elevator hoistway 30. The guide rail 9 bears the force exerted on the rope grooves 6 of the traction sheave 5 via the suspension ropes 16. The guide rail 9 is fixed to the wall part 17 of the elevator hoistway with guide rail fixings 31.

(17) The hoisting machine 2 of the elevator is disposed in the space between the aforementioned wall part 17 and the guide rail 9 such that the axis of rotation 19 of the hoisting machine is situated essentially orthogonally with respect to the wall part 17. Hoisting ropes 16 arriving at the rope grooves 61 of the traction sheave 5 as well as the hoisting ropes 16 leaving from the rope grooves 6 travel closer to the wall part 17 than the rear part of the guide rail 9 of the elevator car 15. WO 2011/154614 A1 discloses in more detail the fixing arrangement 7 for a hoisting machine 2 used in the elevator assembly 1. The hoisting machine 2 is fixed at its top part to the guide rail 9 from at least two points, which are at the same height and which are situated apart from each other in the width direction w of the guide rail 9 of the elevator car 15, with the fixing arrangement 7 comprising rigid fixing means 7 which continues essentially as an integral piece between the fixing points 3A, 3B. Fixing points 3A, 3B of hoisting machine 2 comprise fixing pins/fixing bolts. The fixing arrangement is fixed rigidly to guide rail 9 e.g. with fixing pins, fixing bolts or fixing screws. Hoisting machine 2 is fixed at its bottom part to guide rail 9 from only one fixing point 3C with a fixing arrangement 10. The fixing pins of the fixing points 3A, 3B of the top part of the hoisting machine 2 as well as the fixing point 3C of the bottom part are connected to the rigid fixing arrangements 7, 10 with an elastomer, which damps the vibration caused by the operation of the hoisting machine 2, e.g. from the effect of groove harmonics. The brake ring of the drum brake is formed as an extension of the rotating structure of the hoisting machine. Two drum brakes (omitted in FIG. 1) movably supported on the stationary structure of the hoisting machine 2 are the machinery brakes of the hoisting machine 2, the brake shoes of which drum brakes engage, pressed by a spring pack, against the brake ring to brake the movement of the traction sheave 5 of the hoisting machine 2. For example, in connection with an emergency stop the brake shoes of the machinery brakes engage to brake a traction sheave 5 that is moving rotationally; in this case, owing to the kinetic energy of the elevator car 15, an essentially large force braking the movement of the traction sheave is formed between the rotating structure and the stationary structure of the hoisting machine 2, which force tries to produce vibration of the hoisting machine. For damping the vibrations of the hoisting machine 2, the distance s between the fixing points 3A, 3B of the top part of the hoisting machine is selected to be equal to, or even greater than the diameter D of the traction sheave 5. The distance s between the fixing points 3A, 3B could also be selected e.g. such that the ratio of the distances to the diameter D1 of the brake ring is greater, e.g. greater than 0.5. This type of fixing arrangement stiffens the structure of the hoisting machine 2, reducing the vibration of the hoisting machine.

(18) FIG. 2 shows a sectional drawing of hoisting machine 2. For detecting the position of a magnetic pole of the rotor 31, or for measurement of position data and/or movement, the hoisting machine 2 maybut it does not need tocomprise an optical encoder or a resolver, or a magnetic band and reader (as the hoisting machine disclosed in WO 2011/036348 A1) comprising combinations of a magnetic band and a reader.

(19) The hoisting machine 2 in FIG. 2 is a permanent-magnet synchronous motor, in which the permanent magnets are mounted on the rotor 31. The drive sheave 5 is integrated with the rotor 31. The air gap 33 between the stator 32 and the rotor 31 is substantially parallel to the rotational axis 19 of the rotor 31. The rotor 31 and the drive sheave 5 are rotatably supported by bearings 27 on the body part of the hoisting machine 2. The bearing 27 is mounted in a bearing housing 34, which is integrated in the same body with the traction sheave 5.

(20) The traction sheave 5 protection plate 28 secured to the body part 35 of the hoisting machine 2 extends to the side of the traction sheave 5 so that the traction sheave 5 is housed in the space remaining between the protection plate 28 and the body part 33.

(21) FIG. 3 illustrates a hoisting machine 2 according to the invention as seen in perspective from the stator 32 side. FIG. 4 illustrates the hoisting machine 2 as seen in perspective from the rotor 31 side.

(22) FIG. 5 is a top view of the hoisting machine 2 and FIG. 6 is the section VI-VI. The hoisting machine 2 is shown in right-hand side in FIG. 7.

(23) It should be understood that rotor 31 has been omitted from FIGS. 3-7 for the sake of clarity.

(24) The hoisting machine 2 comprises an axial flux motor comprising a rotor 31 having rope grooves 6 and arranged in rotor compartment 58 between a body part 35 and a protection plate 28, and a stator 32 arranged against the rotor 31 in such a manner that the rotor 31 is separated by the stator 32 by an air gap.

(25) Body part 35 serves as a fixing for the stator 32 that most preferably is welded to the body part 35. Alternatively of welding or in addition to it, also the fixing arrangement described in WO 2010/063869 A1 can be used to fix the stator to the body part.

(26) The hoisting machine 2 further comprises at least one rail fixing arrangement 60 for fixing the hoisting machine 2 to guide rail 9. The rail fixing arrangement 60 is most probably integral to the base part 35 and contains suitable protruding lips that can be mounted around the guide rail 9, and also stiffening wing 63 and stiffening ribs 64 to increase the mechanical rigidity of the hoisting machine 2.

(27) Furthermore, the hoisting machine 2 comprises lateral brake shoes 55 movably attached to brake shoulders 57 that are attached to the base part 35 in a form-locking manner, such as by using bolts 56. Brake shoes 55 are used to brake the movement of the rotor 31. They Additionally, the hoisting machine 2 comprises braking control system that ensures that the brake shoes 55 are normally in the locking position i.e. engage with the rotor 31, and disengage from the rotor only when the braking control system is activated.

(28) The hoisting machine 2 further comprising a first cover plate 51 and a second cover plate 53, arranged at opposide sides of the hoisting machine 2, and both being equipped with a damper 59. Preferably, the first cover plate 51 and the second cover plate 53 that both serve as carrier for the respective damper 59 are made of iron, or comprise iron, 10. The damper 59 is a layer of elastic material, such as rubber or elastomer. The first cover plate 51 and the second cover plate 53 form an external damper to the axial flux motor.

(29) The tightness between the first cover plate 51 and the second cover plate 53 is adjustable.

(30) The first cover plate 51 can be located on the body part 35 or, as can be seen in FIG. 6, in a recess in the body part 35. Respectively, the second cover plate 53 can be located on the protection plate 28 or as also can be seen in FIG. 6, in a recess in the protection plate 28.

(31) The first cover plate 51 and the second cover plate 53 are interconnected through a tightness adjustion mechanism that comprises a bolt 50 (with bolt head 54) and a nut 52. The tightness adjustion mechanism penetrates the rotor 31 and the stator 32. Instead of bolt 50 and nut 52, the tightness adjustion mechanism can be realized by using any other suitable form-locking arrangement.

(32) The bolt head 54 and the nut 52 are so arranged that they are at opposite sides of respective cover plate 51, 53 than the dampers 59 so that the dampers 59 are tightenable or loosenable by rotating the bolt head 54 and/or the nut 52.

(33) In the simulations carried out by the inventor, around the cover plates 51, 53 vibration amplitudes |U|<0.25 (in arbitrary units) could be obtained (ref. FIG. 8). Vibration amplitudes generally depend on load, speed and certain other factors and in general are described as mobility (displacement/force). As can be seen, at noisiest (0.5<|U|<1.25) the hoisting machine 2 is around brakes. A respective simulation carried out by the inventor for hoisting machine 2 shows that vibration amplitudes 0.5<|U|<1.25 were present all over the hoisting machine 2. The hoisting machines 2 and 2 compared with each other, it can readily be seen that the hoisting machine 2 according to the invention is from noise/vibration viewpoint superior to a hoisting machine 2 known from background art.

(34) The invention is not to be understood to be limited in the attached patent claims but must be understood to encompass all their legal equivalents.

LIST OF REFERENCE NUMERALS USED

(35) 1 elevator assembly

(36) 2, 2 hoisting machine

(37) 3A, 3B, 3C fixing point

(38) 5 traction sheave

(39) 6 rope grooves

(40) 7 fixing arrangement

(41) 9 guide rail

(42) 10 fixing arrangement

(43) 15 elevator car

(44) 16 suspension ropes

(45) 17 wall part of the elevator hoistway

(46) 27 bearing

(47) 28 protection plate

(48) 29 counterweight

(49) 30 elevator hoistway

(50) 31 rotor

(51) 32 stator

(52) 33 air gap

(53) 34 bearing housing

(54) 35 body part

(55) 50 bolt

(56) 51 cover plate

(57) 52 nut

(58) 53 cover plate

(59) 54 bolt head

(60) 55 brake shoe

(61) 56 bolt

(62) 57 brake shoulder

(63) 58 rotor compartment

(64) 59 damper

(65) 60 rail fixing arrangement

(66) 61 damper

(67) 62 bearing housing

(68) 63 stiffening wing

(69) 64 stiffening rib