Multi-contact connector for an audio jack assembly

Abstract

Disclosed is an audio barrel jack assembly that reduces or eliminates signal loss when used with either a mono or stereo audio plug. The jack assembly employs a support housing having a passageway sized to receive a conventional audio plug. The passageway including connectors that engage opposite sides of the audio jack for increased surface engagement providing an improved electrical connection.

Claims

1. An audio jack assembly for receiving a conventional audio plug comprising: a support housing having a passageway sized to receive the audio plug; a ground contact insertable into said support housing and engaging a portion of said passageway to match continuity between the support housing and the ground contact, said ground contact having a centrally disposed aperture and ground contact first and second terminals; a sleeve insertable into said support housing, said sleeve formed from a continuous side wall with an opening along a first end for receipt of said ground contact first and second terminals, wherein said first and second ground contract terminals are arranged to engage a ground portion of the audio plug; a first contact connector having a first base supporting first and second terminal strips each having a proximal end formed integral with said first base and extending obliquely and symmetrically from an outer edge of said first base to a distal end, each positioned within said support housing to engage opposite sides of the audio plug, said first contact connector having a centrally disposed first terminal connector extending outward from said support housing; a first spacer having a central slot for placement over said first terminal contact connector and electrically isolating said first contact member from said support housing; a second contact connector having a second base supporting third and forth terminal strips each having a proximal end formed integral with said second base and extending obliquely and symmetrically from an outer edge of said second base to a distal end positioned within said support housing to engage a tip portion of the audio plug, a second terminal connector extending outwardly from an outer edge of said second base; a second spacer having a central slot for placement over said first contact connector and electrically isolating said second contact member from said support housing; and a ground terminal having a third base electrically coupled to said support housing with a third terminal extending outwardly from said support housing.

2. The audio jack assembly according to claim 1 wherein said sleeve includes an alignment notch for maintaining said ground contact in a predetermined axial alignment with said sleeve.

3. The audio jack assembly according to claim 1 wherein said first spacer includes at least one alignment notch for maintaining said second terminal contact in a predetermined axial alignment with first terminal contact connector.

4. The audio jack assembly according to claim 1 wherein said second spacer includes at least one alignment notch for maintaining said ground terminal in a predetermined axial alignment with second terminal contact connector.

5. The audio jack assembly according to claim 1 wherein said sleeve includes an opening constructed and arranged to receive said terminal strips of said second terminal contact connector.

6. The audio jack assembly according to claim 1 wherein said sleeve includes an opening constructed and arranged to receive a portion of said ground terminal to maintain said ground terminal in a predetermined fixed position.

7. The audio jack assembly according to claim 1 wherein said support housing is barrel shaped.

8. The audio jack assembly according to claim 7 wherein said barrel shaped housing includes an entry collar formed along one end and is threaded for receipt of a threaded fastener, wherein said fastener and said entry collar are used to secure said jack assembly to a fixed frame.

9. The audio barrel jack assembly according to claim wherein said first contact connector is constructed and arranged to engage opposite sides of a positive contact portion on the audio jack, said second contact connector is constructed and arranged to engage opposite sides of a negative contact portion on the audio jack.

10. The audio barrel jack assembly according to claim wherein said second contact connector is constructed and arranged to engage opposite sides of a positive contact portion on the audio jack, said first contact connector is constructed and arranged to engage opposite sides of a negative contact portion on the audio jack.

11. The audio barrel jack assembly according to claim wherein said sleeve is constructed from a non-conductive material.

12. The audio barrel jack assembly according to claim 1 wherein said sleeve is plastic.

13. The audio barrel jack assembly according to claim wherein said jack assembly operates with either a mono or digital signal.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of the audio barrel jack assembly;

(2) FIG. 2 is an exploded view thereof;

(3) FIG. 3 is a perspective view of the barrel;

(4) FIG. 4 is a front perspective view of the sleeve;

(5) FIG. 5 is a rear perspective view of the sleeve;

(6) FIG. 6 is a perspective view of the ground contact;

(7) FIG. 7 is a perspective view of the negative connector;

(8) FIG. 8 is a perspective view of the first spacer;

(9) FIG. 9 is a perspective view of the positive connector;

(10) FIG. 10 is a perspective view of the second spacer; and

(11) FIG. 11 is a front end perspective view of the ground terminal.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

(12) Detailed embodiments of the instant invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific functional and structural details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representation basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure.

(13) Now referring to the drawings, set forth is an audio barrel jack assembly 10 for receiving a conventional audio plug. The preferred audio plug is a conventional 6.35 mm ( inch) plug that has been an industry standard for over a century. The conventional audio plug, not shown, includes a groove formed along a tip, which operates as a detent and is commonly used for securing the audio plug into a receiving jack assembly.

(14) The audio barrel jack assembly 10 consists of a support housing 12 having a passageway 14 sized for receipt of an audio plug leading to a larger cavity formed by a continuous sidewall 16 along the rear of the support housing 12. An entry collar 18 is positioned along a frontal end 20 of the support housing. An outer surface 24 of said support housing 12 is threaded 26 for receipt of a fastener nut 150 having reciprocal threads 154 to allow the jack assembly 10 to be mounted to a frame.

(15) A ground contact 30 is insertable into the support housing 12 to engage a portion of the passageway 14 to match continuity between the ground contact 30 and the support housing 12. The ground contact 30 has a centrally disposed aperture 32 and ground contact first terminal 34 having engagement pad 36, and ground contact second terminal 38 having engagement pad 40. The ground contact 30 has a frame 42 from which the first terminal 34 and second terminal 38 are formed perpendicular thereto. A spring like frictional engagement is formed to engage the ground portion of an audio plug, wherein the first and second terminals 34 and 38 engage each side of the audio plug in a uniform application of pressure. Alignment tab 44 is formed to engage a sleeve 50.

(16) Sleeve 50 is made of a non-conductive plastic material, such as nylon, and sized for insertion into the support housing 12. The sleeve 50 is formed from a continuous side wall with end openings 52 along a first end 54 for receipt of the ground contact 30 first terminal 34 and second 38 terminal. The terminals 34 and 38 fit within the end openings which are on each side of the sleeve 50 for engaging the ground portion of the audio plug. An alignment notch 56 receives the ground contact 30 alignment tab 44. The sleeve 50 further includes opposite end framing 58 formed on opposing inner side surfaces of the sleeve 50 for receipt of a first contact connector 70. End openings 60 are formed on opposing side surfaces of the sleeve 50 for receipt of a second contact connector 100. A recess 62 is formed along the end of the sleeve 50.

(17) The first contact connector 70 has a first base 72 supporting a first terminal strip 74 having a proximal end 76 and distal end 78 extending outward therefrom; the distal end having a contact pad 80 extending inwardly. A second terminal strip 82 having a proximal end 84 formed integral with said first base 72 and extending obliquely and symmetrically from an outer edge of the first base 72 to a distal end 86 having an inwardly facing contact pad 88. The contact pads 80 and 88 engage opposite sides of the audio plug. The base 72 of the first contact connector 70 fits within recess 62, and the terminal strips 74 and 82 fit within framing 58 of sleeve 50. A centrally disposed first terminal connector 89 extends outward from the support housing 12.

(18) A first spacer 90 has a central slot for placement over the first terminal contact connector 89. Opposing framing openings 94 align the terminal strips of the second contact connector 100, and alignment notch 96 allows for receipt of an alignment tab from the first terminal contact connector, electrically isolating the contact member from the support housing.

(19) The second contact connector 100 has a second base 102 supporting a third terminal strip 104 having a proximal end 106 formed integral with the second base 102 and extending outward to a distal end 108 having a curved inner body 110 for engaging one side of an audio jack. A forth terminal strip 112 extends symmetrically from a proximal end 114 formed along an outer edge of the second base 102 to a distal end 116 having a curved inner body 118. The third and forth terminal strips 104, 112 are positioned within the support housing 12 to engage a tip portion of the audio plug. An alignment tab 121 extends from said base 102 along an edge thereof, and a second terminal connector 120 extends outwardly from an opposite outer edge of the second base 102.

(20) A second spacer 130 having a central slot 132 for placement over the first contact connector 70 electrically isolates the second contact member 100 from the support housing and from a ground terminal 140. The second spacer 130 includes a first opening 134 for receipt of the second terminal connector 120. Alignment notch 133 is formed for receipt of an alignment tab formed in the ground terminal 140. Spacers 90 and 130 operate as an insulating ring and are preferably constructed from a non-conductive material such as plastic, phenolic, fiber, rubber, cord, paper or the like.

(21) The ground terminal 140 includes a third base 142, which is electrically coupled to the support housing 12 by threading, crimping or weldment. A third terminal 144 extends outwardly from the third base 142 and support housing 12 to crimping arms 146 that can be tightened around cable, housing the wires that make up the electrical connection to the first, second and ground terminals. The ground terminal 140 includes an alignment tab 148 for engaging the central alignment notch 132. The terminals are made of a conductive material, preferably nickel plated copper alloy.

(22) A threaded nut 150 and mounting washer 152 are used to secure the support housing 12 to a frame used to support similar type jacks, wherein the frame is captured between the entry collar 18 and the threaded nut 150.

(23) For ease of clarification, a inch plug and audio jack assembly has been described as the primary embodiment. However, it is obvious to one skilled in the art, and to be understood, that the audio jack assembly illustrated can be scaled to receive inch plug or micro plug sizes using the same terminal configuration. The claims of this invention are not limited to the size of plug and are applicable to inch, inch, or micro plugs.

(24) The term coupled is defined as connected, although not necessarily directly, and not necessarily mechanically. All patents and publications mentioned in this specification are indicative of the levels of those skilled in the art to which the invention pertains. It is to be understood that while a certain form of the invention is illustrated, it is not to be limited to the specific form or arrangement herein described and shown. It will be apparent to those skilled in the art that various changes may be made without departing from the scope of the invention, and the invention is not to be considered limited to what is shown and described in the specification and any drawings/figures included herein.

(25) One skilled in the art will readily appreciate that the present invention is well adapted to carry out the objectives and obtain the ends and advantages mentioned, as well as those inherent therein. The embodiments, methods, procedures and techniques described herein are presently representative of the preferred embodiments, are intended to be exemplary, and are not intended as limitations on the scope. Changes therein and other uses will occur to those skilled in the art, which are encompassed within the spirit of the invention and are defined by the scope of the appended claims. Although the invention has been described in connection with specific preferred embodiments, it should be understood that the invention as claimed should not be unduly limited to such specific embodiments. Indeed, various modifications of the described modes for carrying out the invention, which are obvious to those skilled in the art, are intended to be within the scope of the following claims.