Gas carrying headgear with porous boundary membranes
10071217 ยท 2018-09-11
Assignee
Inventors
Cpc classification
A61M16/208
HUMAN NECESSITIES
A61M2205/7572
HUMAN NECESSITIES
International classification
A61M16/20
HUMAN NECESSITIES
A61M16/00
HUMAN NECESSITIES
Abstract
A respiratory interface device is provided. The respiratory interface device includes at least one elongated support member structured to contact a user. The support member has at least one conduit portion and at least one porous portion. The conduit portion is structured to allow the passage of gas therethrough. The conduit portion is structured to be in fluid communication with a pressure generating system and with the porous portion. The porous portion is structured to allow for axial passage of gas therethrough and for radial exhaust of gas therefrom.
Claims
1. A support assembly for a respiratory interface device comprising: an elongated support member structured to contact a user, the support member having a conduit portion and at least one porous portion, wherein the conduit portion is structured to allow the passage of gas therethrough and adapted to be in fluid communication with a pressure generating system, and wherein the conduit portion is in fluid communication with the porous portion, wherein the porous portion is structured to allow for passage of gas therethrough and for exhaust of gas therefrom to an ambient environment, and wherein the porous portion is structured to be in fluid communication with a mask.
2. The support assembly of claim 1, wherein the porous portion is structured to have a selected axial flow rate and at least one radial exhaust rate.
3. The support assembly of claim 2, wherein: the porous portion is a porous body; the porous portion includes at least a first section and a second section; the first section having a first radial exhaust rate; and the second section having a second radial exhaust rate.
4. The support assembly of claim 3, wherein the first section and the second section extend coextensively along the porous portion.
5. The support assembly of claim 4, wherein: the first section is a tubular conduit having radial openings; the second section is a fabric cover; and the first section is substantially enclosed within the second section.
6. The support assembly of claim 3, wherein: the first section is a first body; the second section is a second body; and the first body and the second body are in fluid communication and disposed in series.
7. The support assembly of claim 2, wherein the porous portion is constructed from a material selected from the group including cell foam, woven material, fibrous textile, and a material having micro-passages.
8. The support assembly of claim 2, wherein the porous portion includes a primary passage assembly structured to provide a conduit for the axial passage of gas.
9. The support assembly of claim 8, wherein the primary passage assembly is a single passage.
10. The support assembly of claim 9, wherein the primary passage assembly single passage is generally circular in cross-section and has a first, greater radius at an upstream location and a second, lesser radius at a downstream location.
11. The support assembly of claim 2, wherein the porous portion includes a reinforcing assembly.
12. The support assembly of claim 11, wherein the reinforcing assembly includes at least one reinforcing element selected from the group including a rigid member, a stiff member, a shape maintaining member, a tension member, and a partial shell.
13. The support assembly of claim 11, wherein the reinforcing element is disposed within the support member.
14. The support assembly of claim 11, wherein the reinforcing element is disposed on the periphery of the support member.
15. The support assembly of claim 2, wherein: the porous portion includes a tubular conduit having radial openings and a fabric cover; and the tubular conduit is substantially enclosed within the fabric cover.
16. A support assembly for a respiratory interface device, the respiratory interface device including a mask having an opening, the support assembly comprising: an elongated support member structured to contact a user and including a porous portion, wherein the porous portion is structured to allow for axial passage of gas therethrough and radial exhaust of gas therefrom to an ambient environment; and wherein the porous portion being in fluid communication with the mask opening.
17. The support assembly of claim 16, wherein: the porous portion is a porous body; the porous portion is structured to have an axial flow rate and a radial exhaust rate; the porous portion includes at least a first section and a second section; the first section having a first radial exhaust rate; and the second section having a second radial exhaust rate.
18. The support assembly of claim 16, wherein the porous portion is constructed from a material selected from the group including cell foam, woven material, fibrous textile, and a material having micro-passages.
19. The support assembly of claim 16, wherein the porous portion includes a reinforcing assembly.
20. A method of using a respiratory interface device, the respiratory interface device including a mask having a mask opening therethrough and a pressure generating system structured to generate a flow of gas at an elevated pressure, a support assembly including at least one elongated support member structured to contact a user, the at least one support member having at least one conduit portion and a porous portion, the conduit portion is structured to allow the passage of gas therethrough, the conduit portion being in fluid communication with the pressure generating system and being in fluid communication with the porous portion, the porous portion is structured to allow for axial passage of gas therethrough and radial exhaust of gas therefrom to an ambient environment, and the porous portion being in fluid communication with the mask opening, the method comprising: positioning the mask over at least one of the user's nose or mouth; generating a flow of pressurized gas; communicating the pressurized gas via the support assembly to the mask; and exhausting a portion of the pressurized gas radially through the porous portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(13) As used herein, the singular form of a, an, and the include plural references unless the context clearly dictates otherwise. As used herein, the statement that two or more parts or components are coupled shall mean that the parts are joined or operate together either directly or indirectly, i.e., through one or more intermediate parts or components, so long as a link occurs. As used herein, directly coupled means that two elements are directly in contact with each other. As used herein, fixedly coupled or fixed means that two components are coupled so as to move as one while maintaining a constant orientation relative to each other.
(14) As used herein, the word unitary means a component is created as a single piece or unit. That is, a component that includes pieces that are created separately and then coupled together as a unit is not a unitary component or body. As employed herein, the statement that two or more parts or components engage one another shall mean that the parts exert a force against one another either directly or through one or more intermediate parts or components. As employed herein, the term number shall mean one or an integer greater than one (i.e., a plurality).
(15) Directional phrases used herein, such as, for example and without limitation, top, bottom, left, right, upper, lower, front, back, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein. As used herein, elements in fluid communication means that a passage capable of allowing a fluid to pass therethrough extends between the elements.
(16) As used herein, rigid means substantially unbendable. As used herein, stiff means structured to maintain a shape when unbiased, but bendable when exposed to a minimal bias. For example, a thin wire, such as but not limited to, a wire used in a twist tie, may be easily bent but will thereafter maintain its configuration until bent again. As used herein, a shape maintaining member is a member that is flexible when exposed to a bias, but returns to its original configuration when the bias is removed; such as, but not limited to, a semi-hard plastic. As used herein, a tension member is a construct that has a maximum length when exposed to tension, but is otherwise substantially flexible, such as, but not limited to, a chain.
(17) As used herein, a porous material allows gas to pass therethrough, but not as a jet, i.e. a discrete stream. That is, a porous material allows gas to dissipate therethrough.
(18) As shown in
(19) As shown, mask 10 is structured to cover the nose of the user. It is understood that this is an exemplary embodiment and that support assembly 40 could be used with any type of mask, such as, but not limited to, an oral and nasal mask. Thus, mask 10 is structured to provide a gas to at least one of the user's nose or mouth. It is further understood that support assembly 40, as shown, is configured to be coupled to the disclosed mask 10 and that other masks may use support assemblies 40 having different configurations. That is, as shown, support assembly 40 is disposed about the user's head. It is understood that support assembly 40 may also extend, or have elements that extend, about the user's neck, arm, or other body parts. Thus, it is understood that the disclosed invention is not limited to the embodiments as shown.
(20) Support assembly 40 includes at least one elongated support member 42, commonly identified as a strap. At least one elongated support member 42 is structured to directly contact a user. That is, when in use, at least one elongated support member 42 rests upon a portion of the user's head. As shown in
(21) Support member at least one conduit portion 44 is structured to allow the passage of gas therethrough. That is, support member at least one conduit portion 44 defines a passage 48. Support member at least one conduit portion 44 may be substantially separate from at least one elongated support member 42. In one exemplary embodiment (not shown) support member at least one conduit portion 44 is a tube directly coupled to, and in fluid communication with, support member at least one porous portion 46, but otherwise not coupled to at least one elongated support member 42. That is, as used herein, support member at least one conduit portion 44 may have minimal, or no, direct contact with at least one elongated support member 42 and is still be part of support assembly 40. In another exemplary embodiment, support member at least one conduit portion 44 is made from a non-porous membrane 52 that defines passage 48. In another exemplary embodiment (not shown), support member at least one conduit portion 44 includes a porous member 43, such as but not limited to fabric, that encloses a non-porous conduit such as, but not limited to, a plastic tube. Support member at least one conduit portion 44 is further structured to be in fluid communication with pressure generating system 16. Thus, support member at least one conduit portion 44 is structured to allow for the axial flow of gas therethrough.
(22) Support member at least one porous portion 46 is structured to allow for axial passage of gas therethrough and radial exhaust of gas therethrough. Support member at least one porous portion 46 is a porous body 50 from a material selected from the group including cell foam, woven material, fibrous textile, a material having micro-passages, i.e. passages with a radius of about 0.5 mm or less or a combination of any of these materials. In an exemplary embodiment, support member at least one porous portion 46 defines a primary passage assembly 60 (
(23) By selecting a specific cross-sectional area for primary passage assembly 60, or by altering the cross-sectional area for primary passage assembly 60, support member at least one porous portion 46 is structured to have a selected axial flow rate. That is, the axial flow rate may be substantially constant, i.e. the cross-sectional area of primary passage assembly 60 may remain substantially constant, or, the axial flow rate may be variable, i.e. the cross-sectional area of primary passage assembly 60 may vary.
(24) Support member at least one porous portion 46 is further structured to allow for at least one radial exhaust rate. That is, support member at least one porous portion 46 allows for gas to escape radially. As used herein, radially is to be interpreted broadly and in reference to the local longitudinal axis of at least one elongated support member 42. It is noted that the gas may leave the outer surface of support member at least one porous portion 46 at a random direction. That is, support member at least one porous portion 46 is porous and allows gas to pass therethrough. Thus, support member at least one porous portion 46 has at least one radial exhaust rate. The at least one radial exhaust rate may be controlled by providing porous materials with differing degrees of porosity, as discussed below, or by altering the cross-sectional area of primary passage assembly 60 and thereby altering the fluid pressure within support member at least one porous portion 46.
(25) For example, as shown in
(26) That is, when support member at least one porous portion first section 80 and support member at least one porous portion second section 82 are disposed in series, as shown in
(27) In another exemplary embodiment, shown in
(28) Alternatively, the radial exhaust rate may be controlled by altering the pressure of the gas in primary passage assembly 60. That is, pressure generating system 16 provides gas at a selected pressure via fluid communication to support member at least one porous portion 46 and more specifically to primary passage assembly 60. Gas following in primary passage assembly 60 is under pressure and that pressure causes some of the gas to move radially through support member at least one porous portion 46. If the cross-sectional area of primary passage assembly 60 decreases, as described above, the pressure in primary passage assembly 60 increases. When the pressure in primary passage assembly 60 increases, a greater amount of the gas moves radially through support member at least one porous portion 46. Thus, the radial exhaust rate may be controlled by altering the cross-sectional area of the primary passage assembly 60 which, in turn, alters the pressure of the gas in primary passage assembly 60.
(29) In another exemplary embodiment, shown in
(30) It is further noted that support member at least one porous portion 46 may not be divided into two sections 80, 82 in that openings 88 may not be micro-openings; thus tubular conduit 87 would not meet the definition of a porous body 50 required for a support member at least one porous portion 46. In this exemplary embodiment, support member at least one porous portion 46 includes a tubular conduit 87 having radial openings 88 that are larger than micro-openings and a fabric cover 89. When fabric cover 89 is disposed over tubular conduit 87, support member at least one porous portion 46 is created. Support member at least one porous portion tubular conduit 87 is substantially enclosed within support member at least one porous portion fabric cover 89. Thus, if larger openings are used, the porous fabric cover is the porous body 50 that creates the support member at least one porous portion 46.
(31) It is further noted that support member at least one porous portion 46 may include a non-porous layer. In an exemplary embodiment, shown in
(32) It is further noted that non-porous layer 94 may be made from a material that is stronger than a foam or other materials that may be used to create the porous portions of support member at least one porous portion 46. Thus, non-porous layer 94 may act as a type of reinforcement assembly 100 that protects the porous portions of support member at least one porous portion 46. In an exemplary embodiment, shown in
(33) Reinforcement assembly 100 may include other types of reinforcing elements, notably internal elements 101 (
(34) As with rigid member 102, stiff members 104 may be disposed in a central location with a plurality of longitudinally extending passages 70 disposed thereabout, or, a plurality of stiff members 104 may be disposed about single passage 62, as shown in
(35) Shape maintaining member 106,
(36) At least one elongated support member 42 may have any cross-sectional shape, and, at least one conduit portion 44 and at least one porous portion 46 may each have different cross-sectional shapes. A generally circular and a generally rectangular cross-sectional shape are shown in
(37) Although
(38) In another exemplary embodiment, shown in
(39) Accordingly, as shown in
(40) In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word comprising or including does not exclude the presence of elements or steps other than those listed in a claim. In a device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The word a or an preceding an element does not exclude the presence of a plurality of such elements. In any device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain elements are recited in mutually different dependent claims does not indicate that these elements cannot be used in combination.
(41) Although the invention has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred embodiments, it is to be understood that such detail is solely for that purpose and that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present invention contemplates that, to the extent possible, one or more features of any embodiment can be combined with one or more features of any other embodiment.