Fan diffuser having a circular inlet and a rotationally asymmetrical outlet
10072671 · 2018-09-11
Assignee
Inventors
- Markus Engert (Lauda-Lönigshofen, DE)
- Erik REICHERT (Boxberg, DE)
- Oliver Haaf (Kupferzell, DE)
- Christian Pfaff (Künzelsau, DE)
- Marc Schneider (Dörzbach, DE)
- Jürgen Schöne (Bad Mergentheim, DE)
- Katrin Bohl (Künzelsau, DE)
- Sven Beck (Krautheim, DE)
- Dieter Best (Ingelfingen, DE)
- Tobias Ehmann (Neuenstein, DE)
- Alexander Frank (Pfedelbach, DE)
- Erhard GRUBER (Satteldorf, DE)
- Matthias Maschke (Kupferzell, DE)
- Thomas Sauer (Bad Mergentheim, DE)
Cpc classification
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/547
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/541
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A diffuser (3) for a fan (2) of axial, radial or diagonal type of construction, has an inlet opening (10) and having an outlet opening (20) for a gaseous medium which flows through a diffuser interior (I), which is enclosed by an outer housing (30), in an axially oriented main flow direction (S) from the inlet opening (10) to the outlet opening (20). The cross section of the diffuser interior (I) increases from the cross section (11) of the inlet opening to the cross section (21) of the outlet opening (20), wherein the outer housing (30) forms an outer diffuser part (AD) which delimits the diffuser interior (I) to the outside. Along the main flow direction (S), the cross section of the outer diffuser part (AD) changes from a circular cross section (31) at the inlet opening (10) to a non-circular cross section (32) at the outlet opening (20).
Claims
1. A fan arrangement comprising a fan and a diffuser disposed downstream of the fan, the diffuser comprising: an inlet opening and an outlet opening for a gaseous medium which flows entirely through a diffuser interior (I) in an axially oriented main flow direction (S) of an air flow from the inlet opening to the outlet opening; an outer housing forming an outer diffuser part (AD) of the diffuser interior (I) and which delimits the diffuser interior to the outside; an inner housing forming an inner diffuser part (ID) of the diffuser interior (I) and which delimits the diffuser interior to the inside such that the diffuser interior (I) is entirely formed between the inner and outer housings, the inner housing and outer housing having approximately the same length (L); wherein the diffuser has load-bearing shaped rings which surround the inlet opening and the outlet opening, and wherein the load-bearing shaped rings are connected to one another via supporting struts; wherein the inner diffuser part (ID) is concentrically arranged to the outer diffuser part (AD), a cross section of the outlet opening is larger than a cross section of the inlet opening, and a cross sectional area of the diffuser interior (I) continuously increases from the cross section of the inlet opening to the cross section of the outlet opening; wherein along the main flow direction (S), the cross section of the diffuser interior (I) continuously changes from a circular shape to a non-circular shape along a longitudinal axis (X-X) so as to convert dynamic pressure into static pressure; wherein the inner diffuser part (ID) has, in at least one section perpendicular to the main flow direction (S), a non-circular cross section about the longitudinal axis (X-X), wherein the diffuser is fastened to at least one static part of the fan by fastening means or by means of non-positively locking or positively locking connections.
2. The fan arrangement of claim 1, comprising a construction composed of a plurality of individual diffuser parts which are fastened to one another.
3. The fan arrangement of claim 2, wherein at least one of the outer or inner diffuser parts (ID, AD), is composed of originally planar plates which are bent and connected to one another.
4. The fan arrangement of claim 1, wherein the load-bearing shaped rings and supporting struts form a load-bearing structure of the diffuser defining a framework spanned by a thin material composed of plastic or sheet metal.
5. The fan arrangement of claim 1, wherein a surface profile of the diffuser is dimensioned according to the formula A2/A10.45* (L/D1).sup.2+L/D1+1, where A1 is the area through which flow passes at the diffuser inlet opening, A2 is the area through which flow passes at the diffuser outlet opening, and D1 is the fan diameter.
6. The fan arrangement of claim 1, wherein a hydraulic diameter (d.sub.hydr) of the diffuser is dimensioned according to the formula d.sub.hydr/L1.55*(L/D1).sup.0.82, where D1 is the fan diameter.
7. The fan arrangement of claim 1 , the fan including a motor having a downstream outer edge, wherein the inner diffuser part (ID) extends longitudinally to the downstream outer edge and is connected thereto to delimit the diffuser interior to the inside.
8. A fan arrangement comprising and a fan and a diffuser disposed downstream of the fan, the diffuser comprising: an inlet opening and an outlet opening for a gaseous medium which flows entirely through a diffuser interior (I) in an axially oriented main flow direction (S) of an air flow from the inlet opening to the outlet opening; an outer housing forming an outer diffuser part (AD) and enclosing the diffuser interior (I); an inner housing forming an inner diffuser part (ID) of the diffuser interior (I) so as to delimit the diffuser interior (I) along with the outer housing such that the diffuser interior (I) is entirely formed between the inner and outer housings, the inner housing and outer housing having approximately the same length (L); wherein the diffuser has load-bearing shaped rings which surround the inlet opening and the outlet opening, and wherein the load-bearing shaped rings are connected to one another via supporting struts; wherein the inner diffuser part (ID) is concentrically arranged to the outer diffuser part (AD), a cross section of the outlet opening is larger than a cross section of the inlet opening, and a cross sectional area of the diffuser interior (I) continuously increases from the cross section of the inlet opening to the cross section of the outlet opening; wherein along the main flow direction (S), the cross section of the diffuser interior (I) continuously changes from a circular cross section at the inlet opening to a non-circular cross section at the outlet opening so as to convert dynamic pressure into static pressure; wherein at least one of the outer diffuser part (AD) and the inner diffuser part (ID) is shaped to render the cross section of the diffuser interior (I) rotationally asymmetrical at at least one point; wherein the diffuser is fastened to at least one static part of the fan by fastening means or by means of non-positively locking or positively locking connections.
9. The fan arrangement of claim 8, wherein the non-circular cross section of at least one of the outer diffuser part (AD) or the inner diffuser part (ID) is of polygonal basic shape.
10. The fan arrangement of claim 9, wherein the non-circular cross section of at least one of the outer diffuser part (AD) or the inner diffuser part (ID) is of square basic shape.
11. The fan arrangement of claim 8, wherein at least one of the inner housing, or the outer housing is composed of plastic and is produced by primary forming or shaping processes.
12. The fan arrangement of claim 11, wherein mechanically highly loaded regions of at least one of the inner housing or the outer housing are reinforced by at least one of the load-bearing shaped rings and supporting struts.
13. The fan arrangement of claim 11, wherein at least one of the inner housing, or the outer housing is composed of plastic and is produced by injection molding, extrusion, rotary molding, foaming, vacuum deep-drawing, or blow molding.
14. The fan arrangement of claim 8, wherein the diffuser interior (I) is lined with a sound-deadening material with a free surface of the sound-deadening material on a side of at least one of the inner housing or the outer housing, the sound-deadening material facing toward the main flow (S) and forming a diffuser wall acting on the air flow.
15. The fan arrangement of claim 14, wherein the sound-deadening material is applied to a diffuser outer surface, which faces away from the main flow (S) of the outer housing.
16. The fan arrangement of claim 14, wherein at least one of the outer diffuser part (AD) or the inner diffuser part (ID) is at least in part made of the sound-deadening material.
17. The fan arrangement of claim 8, wherein a surface profile of the diffuser is dimensioned according to the formula A2/A10.45* (L/D1).sup.2+L/D1+1, where A1 is the area through which flow passes at the diffuser inlet opening, A2 is the area through which flow passes at the diffuser outlet opening, and D1 is the fan diameter.
18. The fan arrangement of claim 8, wherein a hydraulic diameter (d.sub.hydr) of the diffuser is dimensioned according to the formula d.sub.hydr/L1.55*(L/D1).sup.0.82,where D1 is the fan diameter.
19. The fan arrangement of claim 8, the fan including a motor having a downstream outer edge, wherein the inner diffuser part (ID) extends longitudinally to the downstream outer edge and is connected thereto to delimit the diffuser interior to the inside.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(18) With regard to the following description, it is expressly stated that the invention is not restricted to the exemplary embodiments, and is also not restricted to all or several features of described combinations of features; rather, each individual property of the exemplary embodiment may also have independent inventive significance separately from all of the other property described in connection therewith.
(19) In the Figures of the drawing, the same parts are also always denoted by the same reference characters, such that each of the parts may generally also be described only once.
(20) As can be seen initially from the illustration of
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(22) The cross section 21 (hatched cross-sectional area A2 in
(23) It is provided according to the invention that, along the main flow direction S, the cross section of the outer diffuser part AD changes from a circular cross section 31 at the inlet opening 10 to a non-circular cross section 32 at the outlet opening 20. The latter is preferably substantially square, as illustrated in
(24) Concentrically with respect to the outer diffuser part AD, there is arranged an inner diffuser part ID which, by means of the inner housing 40 which forms it, delimits the diffuser interior I to the inside. It is provided here according to the invention that the inner diffuser part ID has, in at least one section perpendicular to the main flow direction S, a non-circular cross section 42 about the common longitudinal axis X-X of the inner diffuser part ID and outer diffuser part AD. Here, such a cross section 42 which is non-circular aside from roundings in the corners to avoid stalling and which is substantially square, that is to say is square in terms of basic shape, is provided for example at the outlet opening 20. The cross section 41 of the inner diffuser part ID at the inlet opening 10 is, by contrast, of circular form.
(25) In the case of a diffuser 3 with an inner diffuser part ID arranged concentrically with respect to the outer diffuser part AD, which inner and outer diffuser parts have approximately the same length L (less than 10 percent difference in relation to the length of the larger part), a design of the surface profile according to formula (1) can be regarded as a particularly advantageous embodiment:
A2/A1=0.45*(L/D1).sup.2+L/D1+1(1),
(26) wherein the value A2/A1 may vary by 20 percent. The formula (1) is illustrated by
(27) It has been found that a hydraulic diameter d.sub.hydr (double the value of the equivalent radius) related to length canin particular independently of an inner diffuser part IDbe regarded as optimal if it is dimensioned in accordance with formula (2):
d.sub.hydr/L=1.55*(L/D1).sup.0.82(2),
(28) as illustrated by
(29) Diffuser walls which form the inner housing 40, the outer housing 30 and/orin the case of a multi-part constructionparts thereof may be composed of plastic and produced preferably by primary forming or shaping processes such as injection molding, extrusion, rotary molding, foaming, vacuum deep-drawing, blow molding or the like.
(30) Here, in a hybrid-type design, mechanically highly loaded regions of the diffuser 3 can be reinforced by at least one metal part inlaid during the primary forming process or subsequently attached.
(31) Also, in a frame-type design, a load-bearing structure of the diffuser 3 may be a framework spanned by a thin material composed in particular of plastic or sheet metal.
(32) In one advantageous embodiment of a multi-part diffuser 3, it is possible for thin (thickness of less than 1 mm, preferably less than 0.5 mm), originally planar plates, in particular punched metal sheets, to be bent and connected to one another during assembly. Additional add-on parts may be used for stiffening this construction.
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(34) The diffuser 3 according to the invention may also be formed with a touch guard which is formed either in one piece with the inner housing 40 and/or the outer housing 30 or is formed as a separate component. If the diffuser 3 is formed with a touch guard, it is possible for a fan touch guard grille such as is conventionally used with fans to be omitted or made structurally significantly simpler. Since, according to the invention, the touch guard is generally at a greater distance from the rotorthe illustration in
(35) Even though a preferred use according to the invention consists in the use of a diffuser 3 designed according to the invention for a low-pressure axial fan or low-pressure diagonal fan, operated in particular with an electric external-rotor motor, without follow-up guide wheel, a diffuser 3 according to the invention may nevertheless be formed with a follow-up guide wheel. Such a follow-up guide wheel is composed of static guide elements and diverts circumferential and/or radial components of the flow speed in the diffuser 3 in the axial direction X-X. In this way, the follow-up guide wheel increases the static pressure reconversion of the diffuser 3. Similarly to the situation described for a touch guard, the follow-up guide wheel may be formed in one piecefollow-up guide wheel and diffuser form a structural unitor may be formed as a separate component.
(36) The diffuser 3 may also be designed such that, in addition to its inherent function, it simultaneously realizes both the follow-up guide wheel function and also the touch guard function. Here, too, a design in one piece with the outer/inner diffuser part 30/40 or a design as a separate part that can be mounted on the diffuser 3 is possible.
(37) The diffuser 3 may be equipped with a sound-deadening means, in particular by means of sound-deadening materials. For this purpose, it is for example possible for a deadening material to be applied to the inner side, which faces toward the main flow S, of the diffuser 3 in the diffuser interior I in such a way that the free surface of the sound-deadening material forms the diffuser wall, which is active in terms of flow, of the inner housing 40 and/or of the outer housing 30. However, the sound-deadening material may be additionally or exclusively applied to the diffuser outer surface which faces away from the main flow Sthat is to say on the outside of the outer diffuser part 30. To reduce mid- to low-frequency sound radiation, the diffuser may be equipped with a system for active noise reductionactive noise control.
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(39) As shown by the various embodiments, it is possible with regard to the lengths of the diffuser parts AD, ID to make a distinction between three different variants:
(40) A) both parts AD, ID have the same length L (
(41) B) the length (denoted in this case by the reference sign L.sub.ext) of the outer diffuser part AD is smaller than the length (denoted in this case by the reference sign L.sub.int) of the inner diffuser part ID (
(42) C) the length (likewise denoted in this case by the reference sign L.sub.ext) of the outer diffuser part AD is greater than the length (likewise denoted in this case by the reference sign L.sub.int) of the inner diffuser part ID (
(43) As shown in
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(54) The various embodiments of the invention illustrated above each have specific advantages determined by the type of construction of the respective fan 2, in particular by the outflow field of the fan 2 and/or by the available installation space and by further boundary conditions. This is illustrated by way of example by
(55) From the illustration, shown in
(56) As emerges already from the above embodiments, the present invention is not restricted to the illustrated exemplary embodiments but rather encompasses all means and measures which are equivalent within the meaning of the invention. It thus also falls within the scope of the invention for the inlet opening 10 to not have a circular annular cross section 11 owing to a corresponding design of the outer diffuser part AD and/or of the inner diffuser part ID, and/or for the outlet opening 20 to not have an annular cross section 21 with a square outer and inner contour of the opening 20, which is however of annular basic shape in any case, owing to a corresponding design of the outer diffuser part AD and/or of the inner diffuser part ID.
(57) The rotational asymmetry according to the invention in at least one cross-sectional region of the diffuser interior I may be realized on the one hand by means of a correspondingin each case exclusivedesign of the outer diffuser part AD or of the inner diffuser part ID or on the other hand by means of the design both of the outer housing 30 and also of the inner housing 40. Here, the cross section of the diffuser interior space I may vary in a variety of ways along the main flow direction S.
(58) Here, aside from the embodiments illustrated in the drawings, as further embodiments which are not illustrated, the two following embodiments are for example preferably possible: an outer diffuser part AD with the following design: at 0 percent of the length Lcircular (rotationally symmetrical); at 30 percent of the length Lsquare (not rotationally symmetrical); at 60 percentcircular (rotationally symmetrical); at 100 percentsquare (not rotationally symmetrical); or an inner diffuser part ID which, in any cross section, is polygonal with a number of corners other than four, in particular is pentagonal.
(59) By contrast to diffusers which are used downstream of gas turbines, the flow of which, under the action of the final guide wheel provided there, no longer exhibits swirl, the invention extends to include in particular diffusers 3 which are used behind fans 2 without a guide wheel, wherein the fans 2 generate swirl in the gas flow.
(60) The foregoing description of various embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Numerous modifications or variations are possible in light of the above teachings. The embodiments discussed were chosen and described to provide the best illustration of the principles of the invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.