On-load tap changer and method of emergency setting defined switching position thereof

Abstract

The invention relates to an electric motor-operated on-load tap changer (1) comprising an emergency drive. An electric motor (3) and a power store (13) of said on-load tap changer (1) are mechanically coupled by means of a gear (5) that is provided with a gear housing (90). The gear (5) comprises a gear shaft (61) on which a toothing (55) is designed. For manual emergency operation, the claimed gear shaft (61) has an extension (62) which comprises a free end (65) for attaching a tool (95). The invention also relates to a method for adjusting a defined switching position of an on-load tap changer (1) when in an emergency operation mode.

Claims

1. In combination with an on-load tap changer: an electric motor outside the on-load tap changer; a force-storing unit on the on-load tap changer; a transmission on the on-load tap changer, connecting the force-storing unit to the electric motor, and having a transmission housing and a transmission shaft formed with teeth and having one end connected to the motor and an opposite free end accessible from outside of the tap changer and attachable to a separate tool for loading of the force-storing unit by the separate tool; and a protective cap over the free end of the shaft and detachable from the transmission housing.

2. The combination defined in claim 1, wherein the free end of the shaft projects from an opening of the transmission housing or is accessible through the opening of the transmission housing.

3. In combination with an on-load tap changer having a switching tube: an electric motor outside the on-load tap changer; a force-storing unit on the on-load tap changer and connected to the switching tube; a transmission on the on-load tap changer, connecting the force-storing unit to the electric motor, and having a transmission housing and a transmission shaft formed with teeth; a shaft having a free end accessible from outside of the tap changer for attachment of a separate tool and an opposite end connected to the motor; a protective cap over the free end of the shaft and detachable from the transmission housing; and a safety cutoff switch in the transmission housing and actuatable by the protective cap mounted on the transmission housing.

4. The combination defined in claim 3, wherein a projection is formed on the protective cap and, when the protective cap is mounted on the transmission housing, so projects into the transmission housing as to actuate and hold closed the safety cutoff switch.

5. The combination defined in claim 3, wherein the electric motor is mechanically coupled with the transmission shaft by first rotary-speed changing means and the transmission shaft is mechanically coupled with a drive input shaft of the force-storing unit by a second rotary-speed changing means.

6. The combination defined in claim 5, wherein the first rotary-speed changing means is formed by a pinion and a gear mechanically coupled therewith, the pinion being fixed to the electric motor and the gear to the transmission shaft.

7. The combination defined in claim 5, wherein the second rotary-speed changing means is formed by the teeth that are formed as a worm thread of the transmission and a helical gear mechanically coupled therewith, the helical gear being fixed to the drive input shaft.

8. A method of emergency-operation setting a defined switching position of an on-load tap changer having a switching tube and in combination with: an electric motor outside the on-load tap changer; a force-storing unit on the on-load tap changer and connected to the switching tube; a transmission also outside of the on-load tap changer, connecting the force-storing unit to the electric motor, and having a transmission housing and a transmission shaft formed with teeth; a shaft having one end connected to the electric motor and an opposite free end accessible from outside of the tap changer and attachable with the tool for attachment of the tool; and a protective cap over the free end of the shaft and detachable from the transmission housing; the method comprising the following steps: removing the protective cap mounted on the transmission housing of the transmission for the force-storing unit such that the free end of the shaft is accessible; attaching a separate tool to the free end of the shaft; and turning the tool until the force-storing unit is fully loaded.

Description

BRIEF DESCRIPTION OF THE DRAWING

(1) The invention and the advantages thereof are described in more detail in the following with reference to the accompany drawings, in which:

(2) FIG. 1 shows a perspective view of an on-load tap changer according to the invention in the form of a three-phase load selector;

(3) FIG. 2 shows a sectional view of the load selector along the section line A-A illustrated in FIG. 1;

(4) FIG. 3 shows a perspective view of the switching tube of the three-phase load selector according to FIG. 1, in which three switching segments fastened to the switching tube and the high-mass element can be seen;

(5) FIG. 4 shows a further perspective view of the switching tube of the three-phase load selector according to FIG. 1, in which three resistance arrangements fastened to the switching tube and the high mass element can be seen;

(6) FIG. 5 shows a perspective of the transmission according to the invention;

(7) FIG. 5A is a view of a tool usable with the instant invention; and

(8) FIG. 6 shows a perspective part view of the transmission housing according to FIG. 5 with an opening in the transmission housing and a protective cap for closure thereof.

SPECIFIC DESCRIPTION OF THE INVENTION

(9) Identical reference numerals are used for the same or equivalent elements of the invention. For the sake of clarity, only reference numerals are illustrated that are required for description of the respective figure. The forms of embodiment that are illustrated by example, of the on-load tap changer according to the invention and the transmission according to the invention for a force-storing unit of an on-load tap changer do not represent a restriction of the scope of protection defined by the patent claims, for the invention.

(10) FIG. 1 shows a perspective view of an on-load tap changer according to the invention in the form of a three-phase load selector 1. The load selector 1 comprises an electric motor 3 with a transmission 5 that loads a force-storing unit 13. When the force-storing unit 13 is fully loaded, i.e. stressed, it is unlatched, abruptly releases its energy and actuates a switching tube 15. The rotating switching tube 15 is in that case rotatably mounted in the oil tank 18. The oil tank 18 is enclosed upwardly by a cover 19 and additionally carries a base element 21.

(11) The load selector 1 according to the invention has three phases L1, L2, L3 that are one above the other in the oil tank 18. A preselector 37 is seated above the three phases L1, L2, L3. Electrical terminal elements 39 for diverter contacts or step contacts of the preselector 37 and the three phases L1, L2, L3 are in that case so arranged at the load selector 1 that they pass through a wall 17 of the oil tank 18.

(12) FIG. 2 shows a sectional view along the line A-A of the load selector 1 of FIG. 1, in which a plan view of the phase L2 is illustrated. Several plate-shaped elements 411 that are adapted to the contour of an inner wall 20 of the oil tank 18 and represent an actuating element 41, are at the inner wall 20 of the oil tank 18 for the phase L2. Electrical terminal elements 39 for the diverter contacts or step contacts pass through the corresponding plate-shaped elements 411 and through the oil tank 18 at the outer wall 16 thereof. Protective caps 30 at the outer wall 16 of the oil tank 18 hold the plate-shaped elements 411 at the inner wall 20 of the oil tank 18. For that purpose, the electrical terminal elements 39 co-operate by protective caps 30 with the diverter contacts (not illustrated) or the step contacts (not illustrated), so that the plate-shaped elements 411 are mounted at the inner wall 20 of the oil tank 18. The protective caps 30 rest on the outer wall 16 of the oil tank 18. Each of the plate-shaped elements 411 is formed with at least two control cams 31 that co-operate with corresponding actuating levers 45 that are provided with rollers 43, of the switching segment 25 of the corresponding phase L1, L2, L3.

(13) The switching tube 15 carries, in each phase L1, L2, L3, a mount 50 on which the high-mass element 36, the resistance arrangement 27 and the switching segment 25 are mounted. The switching segment 25 is in that case mounted in such a way that the rollers 43 of the actuating levers 45 co-operate with the corresponding control cams 31 of the plate-shaped elements 411.

(14) FIGS. 3 and 4 show different perspective views of the switching tube 15 of the three-phase load selector 1 according to FIG. 1, with three switching segments 25 fastened to the switching tube 15, so that the load selector 1 (see FIG. 2) comprises the three phases L1, L2, L3. Apart from the switching segments 25, also fastened to the rotating switching tube 15 are resistance arrangements 27 associated with the individual phases L1, L2, L3 of the load selector 1. Through rotation of the switching tube 15, contacts for step contacts 29S and contacts for diverter contacts 29A can be directly connected, wherein the contacts for step contacts 29S and the contacts for diverter contacts 29A co-operate with corresponding diverter contacts (not illustrated here) and step contacts (similarly not illustrated), respectively. A predetermined switching sequence is realized by means of the control cams 31 (see, with respect thereto, FIG. 2) so that several vacuum interrupters (not illustrated) in the individual switching segments 25 are opened or closed.

(15) According to the invention the switching tube carries a flywheel mass 35, wherein in addition a high-mass element 36 is mounted on the switching tube. The high-mass element 36 can similarly be seated on the flywheel mass. The high-mass element 36 and the flywheel mass 35 serve to assist the rotational movement of the switching tube 15 so as to ensure a defined switching from one switching position to the next.

(16) FIG. 5 shows a perspective view of the transmission 5 according to the invention, in which parts of a transmission housing 90 have been removed so as to afford a better view of the construction of the transmission 5. An electric motor 3 is detachable from the transmission housing 90. A motor shaft (not illustrated) of the electric motor 3 is connected with a pinion 53 of the transmission 5. The pinion 53 engages in a gear 54 fixed to a transmission shaft 61. The pinion 53 and the gear 54 form first rotary-speed changing means 51 that transmits the rotational movement of the motor shaft to the transmission shaft 61, with a first translation ratio. The transmission shaft 61 is mounted in the transmission housing between two bearings 67. The transmission shaft 61 carries, between the two bearings 67, teeth 55 formed as a worm thread. This worm thread engages in a helical gear 56 fixed to a drive input shaft 9 for drawing up a force-storing unit 13. The worm thread and the helical gear 56 together form second rotary-speed changing means 52 that transmits the rotational movement of the transmission shaft 61 to the drive input shaft 9, with a second translation ratio. Since the first rotary-speed changing means 51 and the second rotary-speed changing means 52 are serially arranged, the effective translation ratio of the motor shaft with respect to the drive input shaft 9 arises through multiplication of the first and second translation ratios.

(17) An extension 62 with a free end 65 is formed on the transmission shaft 61 at the end remote from the electric motor 3. In the present embodiment, the free end 65 carries an adapter 63 formed as a hexagon head, screw head, ring, etc., and to which a proprietary tool 95 (FIG. 5A) can be attached. The extension 62 of the transmission shaft 61 projects through an opening so that it is not in contact with the transmission housing 90 and its free end 65 lies outside the transmission housing 90. This facilitates attachment of the tool 95 and turning the tool 95.

(18) The protective cap 91 covers the opening 93 of the transmission housing 90 and the free end 65 of the extension 62 of the transmission 61 when it is mounted on the transmission housing by three fastening means 92. In that case, a projection 97 formed at the protective cap 91, projects through the opening 93 into the transmission housing 90. The projection 97 can be tubular. In the mounted state of the protective cap 91 the projection 97 actuates a safety cutoff switch 70 in a closed safety cutoff switch chamber 73 of the transmission housing 90. The transmission housing 90 can be mounted by a flange 94 on a cover 19 of the on-load tap changer 1 or on an intermediate housing 94.

(19) FIG. 6 shows a perspective part view of the transmission housing 90 according to FIG. 5 with the opening 93 formed in the transmission housing 90, and the protective cap 91 for closure thereof. A mounting aid 99, with which a cut-out 98 formed at one side at the protective cap corresponds, is formed at the transmission housing 90. Through this arrangement, the orientation in which the protective cap 91 can be mounted on the transmission housing 90 is uniquely fixed. Two terminals 74 by which the safety cutoff switch 70 is connected with the electrical lines of the current circuit 71 of the electric motor 3 are formed in the safety cutoff switch chamber 73 closed toward the outside, of the transmission housing 90. The safety cutoff switch 70 interrupts the current circuit 71 as soon as the projection 97 of the protective cap 91 no longer acts thereon.