Digital printed duct tape
10072190 ยท 2018-09-11
Assignee
Inventors
- Daniel Eric Festa, SR. (Strongsville, OH, US)
- Windy Kathal (Denver, NC, US)
- Ameet Santosh Kulkarni (Hickory, NC, US)
- David Adam Worley (Hickory, NC, US)
Cpc classification
Y10T428/24802
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B41M7/0081
PERFORMING OPERATIONS; TRANSPORTING
C09J2301/40
CHEMISTRY; METALLURGY
C09D4/00
CHEMISTRY; METALLURGY
C09J7/205
CHEMISTRY; METALLURGY
C09J2301/122
CHEMISTRY; METALLURGY
B41M2205/12
PERFORMING OPERATIONS; TRANSPORTING
B41M2205/40
PERFORMING OPERATIONS; TRANSPORTING
B41M5/0064
PERFORMING OPERATIONS; TRANSPORTING
Y10T428/24868
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09J201/00
CHEMISTRY; METALLURGY
International classification
B32B3/00
PERFORMING OPERATIONS; TRANSPORTING
B41M5/00
PERFORMING OPERATIONS; TRANSPORTING
C09J201/00
CHEMISTRY; METALLURGY
C09D4/00
CHEMISTRY; METALLURGY
B41M7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An adhesive tape is provided comprising a duct tape having an adhesive surface and a non-adhesive surface, a white ink printed on the non-adhesive surface of the duct tape, and a colored ink printed on top of the printed white ink. The white ink and the colored ink are digitally printed and UV curable. A self-wound roll of adhesive duct tape having digitally printed ink on the non-adhesive surface of the duct tape is also provided.
Claims
1. An adhesive tape comprising: a duct tape having an adhesive surface and a non-adhesive surface, a white ink printed on the non-adhesive surface of the duct tape, and a colored ink printed on top of the printed white ink.
2. The adhesive tape according to claim 1, wherein the duct tape is comprised of a film, a cloth scrim, and an adhesive.
3. The adhesive tape according to claim 1, wherein the white ink, colored ink or both are UV curable.
4. The adhesive tape according to claim 1, further comprising a release coating on the colored printed ink.
5. The adhesive tape according to claim 1, wherein the release coating comprises a material selected from the group consisting of acrylic, silicone, poly vinyl octadecyl carbonate (PVODC), fluorinated-based coating, and vinyl acetate-based coating.
6. The adhesive tape according to claim 1, wherein the colored ink has a thickness up to 15 microns.
7. The adhesive tape according to claim 1, wherein the white ink comprises titanium dioxide.
8. The adhesive tape according to claim 7, wherein the titanium dioxide is present in a range of 5 weight % to 30 weight %.
9. The adhesive tape according to claim 1, wherein the white ink is present at a thickness up to 25 microns.
10. The adhesive tape according to claim 2, wherein the film is a polyolefin film.
11. The adhesive tape according to claim 2, wherein the film comprises one or more layers.
12. The adhesive tape according to claim 2, wherein the film comprises a top layer, a core layer, and a bottom layer.
13. The adhesive tape according to claim 12, wherein the top layer is comprised of a polymer selected from the group consisting of polyethylene, ethyl methyl acrylate (EMA), and a combination thereof.
14. The adhesive tape according to claim 12, wherein the core layer is comprised of polyethylene.
15. The adhesive tape according to claim 12, wherein the bottom layer is comprised of a polymer selected from the group consisting of polyethylene, ethyl methyl acrylate (EMA), and a combination thereof.
16. The adhesive tape according to claim 15, wherein the bottom layer is comprised of a polyethylene blend comprising LDPE, LLPDE or a combination thereof.
17. The adhesive tape according to claim 2, wherein the film has a thickness in a range of 2 to 4 mils.
18. The adhesive tape according to claim 1, wherein the white ink comprises at least one reactive co-monomer, a white pigment, a primary initiator, a polymeric photoinitiator, and an antioxidant.
19. The adhesive tape according to claim 1, wherein the colored ink comprises at least one reactive co-monomer, an optional white pigment, a primary initiator, a polymeric photoinitiator, a colored pigment, and an antioxidant.
20. The adhesive tape according to claim 1, wherein the white ink, the colored ink, or both are digitally printed.
21. An adhesive tape comprising: a duct tape having an adhesive surface and a non-adhesive surface, and a white ink printed on the non-adhesive surface of the duct tape, and a colored ink printed on top of the printed white ink, wherein the white ink comprises dipropyleneglycol diacrylate, 2-(2-vinyloxyethoxy) ethyl acrylate, titanium dioxide, substitute phosphine oxide, oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], and butylated hydroxytoluene.
22. The adhesive tape according to claim 21, wherein the white ink comprises 30 weight % to 50 weight % of dipropyleneglycol diacrylate, 20 weight % to 40 weight % of 2-(2-vinyloxyethoxy) ethyl acrylate, 5 weight % to 30 weight % titanium dioxide, 1 weight % to 20 weight % substitute phosphine oxide, 0.9 weight % to 5 weight % oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], and less than or equal to 1 weight % butylated hydroxytoluene.
23. The adhesive tape according to claim 21, wherein the colored ink comprises dipropyleneglycol diacrylate, 2-(2-vinyloxyethoxy) ethyl acrylate, substitute phosphine oxide, oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], a colored pigment, butylated hydroxytoluene, and 2-phenoxyethylacrylate.
24. The adhesive tape according to claim 23, wherein the colored ink comprises 50 weight % to 70 weight % dipropyleneglycol diacrylate, 5 weight % to 10 weight % 2-(2-vinyloxyethoxy) ethyl acrylate, 5 weight % to 10 weight % substitute phosphine oxide, 5 weight % to 10 weight % oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], 1 weight % to 10 weight % of a colored pigment, less than or equal to 1 weight % butylated hydroxytoluene, and 5 weight % to 10 weight % 2-phenoxyethylacrylate.
25. The adhesive tape according to claim 21, wherein the white ink, colored ink or both are UV curable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description and the accompanying drawings, which are not necessarily to scale, wherein:
(2)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) The following description of the embodiments of the present invention is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. The following description is provided herein solely by way of example for purposes of providing an enabling disclosure of the invention, but does not limit the scope or substance of the invention.
(10) There are numerous methods of making the digital printed duct tape in accordance with the present invention. Thus, the drawings set forth herein are non-limiting examples of various methods of making customized digitally printed duct tape in accordance with the present invention.
(11) A method of making the digital printed duct tape is shown in
(12) The non-adhesive surface of the duct tape is treated at point 4 in preparation for printing, for example, by passing through a plasma or corona treater. Treatment of the non-adhesive surface of the duct tape may be for a purpose including, but not limited to, preparing the surface for ink adherence and deadening the release so the release coating is not active. The release coating is a low adhesion coating designed to allow the adhesive surface of tape to peel from the surface to which the coating is applied, usually the backside of the tape backing. Deadening the release typically reduces or eliminates the release properties of the low adhesion coating either by removal, oxidation or other chemical or physical change. Plasma or corona treatment nullifies or partially eliminates the functionality (i.e. the release properties) of the release coating and improves surface energy.
(13) A design, which may include a customized design or photograph, is fed or electronically sent via an image file (with no print plates required) to a digital printing station comprising an inkjet printer.
(14) After point 4, the duct tape proceeds to the inkjet digital printing station at point 5. The print design is delivered to the inkjet digital printing station. During inkjet digital printing, printing occurs on the non-adhesive surface of the duct tape. A backing table 8 is coated with a release coating such as PTFE, and the backing table 8 is in contact with the adhesive surface of the duct tape.
(15) After printing, the printed duct tape proceeds to ultraviolet (UV) curing, preferably dual stage UV curing. A first stage of the dual stage UV curing occurs at Station 1, shown at point 6, and a second stage of UV curing occurs at Station 2, shown at point 7. Station 1 is used to pin the ink and allows for higher machine output of up to 250 ft/min. Station 2 is a final UV cure to fully cure the ink.
(16) After UV curing of the printed ink, the duct tape proceeds to a flexography station at point 9 where a material or composition having release and/or overcoat properties is applied to the printed surface of the duct tape. This application may occur in a single operation. It is also contemplated that this application could occur in a multi-stage operation with application of a first material or composition having release properties and with application of a second material or composition having overcoat properties, or vice versa. Among the purposes of an overcoat is to protect the ink. The overcoat prevents, for example, the ink printed design from being scratched off. The overcoat also allows the tape to be self-wound (i.e. wound onto itself) without a release liner. In a preferred aspect of the present invention, the ink is a child-safe (European standard) ink. However, in the case of an overcoat, any ink can be used that is compatible with the overcoat material or composition. The material or composition having overcoat properties is a flexographically applied UV chemistry. Flexographic application uses photopolymer plate(s) to transfer the material or composition to the film. The material or composition having overcoat properties may be a varnish or any material or composition that is compatible with the ink. In an aspect of the present invention, the material or a composition having overcoat properties is UV curable. In another aspect of the invention, the material or composition having overcoat properties comprises an acrylic, urethane-acrylic, silicone-acrylic or other acrylic based chemistry. Use of a material or composition having release properties allows an end user to easily remove the duct tape from the roll.
(17) The printed duct tape proceeds to point 10 where the applied material or composition having release and/or overcoat properties is dried. Drying preferably occurs by curing and the type of drying equipment used is preferably ultraviolet. From point 10, the duct tape proceeds to tape rewind at point 11. The method may further comprise winding the digitally printed duct tape for slitting.
(18)
(19) With the method of the present invention, the line rate of digitally print duct tape is improved and speeds as high as 250 ft/min, for example, may be attained. The equipment for use in the method(s) of the present invention may be capable of slitting inline. The equipment that is used may also be capable of sheeting and die-cutting. An example of suitable equipment is a UV curable custom digital printer that has the ability to deaden the release characteristic of the duct tape (via plasma, corona, chemical/primer or other treatment) and which allows the digital printed duct tape to be digitally printed at speeds as high as 150 to 250 ft/min. These rates are not typical for all digital printing; however, equipment employing dual UV curing technology allows for higher throughputs. Digital printing technology does not require costly print plates which allows for the flexibility to execute very short runs. For example, 20 rolls of a custom design may be used to customize duct tape for use at a special occasion (i.e. party favors). In addition to adding costs, print plates also extend the lead time and, as a result, could lead to logistical problems.
(20) Another method of making the digital printed duct tape in accordance with the present invention is shown in
(21) After UV curing of the printed ink, the duct tape proceeds to a flexography station at point 29 where a material or composition having release and/or overcoat properties is applied to the printed surface of the duct tape. This application may occur in a single operation. It is also contemplated that this application could occur in a multi-stage operation with application of a first material or composition having release properties and with application of a second material or composition having overcoat properties, or vice versa. The printed duct tape proceeds to point 30 where the applied material or composition having release and/or overcoat properties is dried. Drying preferably occurs by curing and the type of drying equipment used is preferably ultraviolet. From point 30, the printed duct tape proceeds to liner rewind at point 31 where the liner is removed and to tape rewind at point 32 where, for example, the printed duct tape is wound onto a roll.
(22) Another method of making digital printed duct tape in accordance with the present invention is shown in
(23) Another method of making digital printed duct tape in accordance with the present invention is shown in
(24) Another method of making the digital printed duct tape in accordance with the present invention is shown in
(25) The method(s) of the present invention is capable of producing finished roll products having features including, but not limited to, custom designs, custom colors, and photography with high resolution. The method(s) of the present invention is also conducive to producing surface printed sheets having features including, but not limited to, custom designs, custom colors, and photography with high resolution. The method(s) of the present invention is also suitable for making die-cut items such as letters, numbers, shapes, and stickers.
(26) The method(s) of the present invention with its digital printing capability provides for duct tape patterns that are not governed by print cylinder repeat. As a result, among the advantages of the method(s) of the present invention are the ability and flexibility to produce low cost proofs and to produce quick-turnaround mockups for customers.
(27) In an embodiment of the invention, an adhesive tape having ink printed thereon is provided. The adhesive tape comprises a duct tape having an adhesive surface and a non-adhesive surface, a white ink printed on the non-adhesive surface of the duct tape, and a colored ink printed on top of the printed white ink.
(28) In an embodiment illustrated in
(29) Release coating 100 preferably comprises a material selected from the group consisting of acrylic, silicone, poly vinyl octadecyl carbonate (PVODC), fluorinated material, vinyl acetate, or a combination thereof.
(30) Film 140 comprises one or more layers of film. Preferably, film 140 has a thickness in a range of 2 to 4 mils. Preferably, film 140 comprises a polyolefin or blends thereof.
(31)
(32) Non-limiting examples of materials for scrim 150 include, but are not limited to, polyester-cotton, cotton, polyester, polyethylene, polypropylene, and combinations thereof. Preferably, scrim 150 is a cloth scrim.
(33) Non-limiting examples of adhesive 160 include, but are not limited to, natural rubber, synthetic rubber, acrylic, hot melt, polychloroprene, and combinations thereof. Adhesive may be used that gives the tape an unwind measured at 100 fpm (between 1 and 90 oz/in). Adhesive is preferably applied in a coat having a coat weight range of 1 to 7 oz/yd.sup.2.
(34) In an embodiment of the invention, a duct tape has an adhesive surface and a non-adhesive surface, and a white ink is present in a layer on the non-adhesive surface of the duct tape. Preferably, the white ink is digitally printed on the non-adhesive surface of the duct tape.
(35) The white ink is ultraviolet (UV) light curable. The white ink generally comprises at least one reactive co-monomer, a white pigment, a primary initiator, a polymeric photoinitiator, and an antioxidant. In a preferred embodiment, the white ink comprises titanium dioxide as the white pigment. Preferably, titanium dioxide is present in a range of 5 weight % to 30 weight %. Preferably, the white ink is present in a layer having a thickness up to 25 microns.
(36) In an embodiment of the invention, the white ink comprises dipropyleneglycol diacrylate, 2-(2-vinyloxyethoxy) ethyl acrylate, titanium dioxide, substitute phosphine oxide, oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], and butylated hydroxytoluene.
(37) In an embodiment of the invention, the white ink has a composition comprising 30 weight % to 50 weight % of dipropyleneglycol diacrylate, 20 weight % to 40 weight % of 2-(2-vinyloxyethoxy) ethyl acrylate, 5 weight % to 30 weight % titanium dioxide, 1 weight % to 20 weight % substitute phosphine oxide, 0.9 weight % to 5 weight % oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], and less than or equal to 1 weight % butylated hydroxytoluene, wherein the weight % is based on the total weight of the composition.
(38) The colored ink is present in a layer on the white ink. Preferably, the colored ink is digitally printed on the colored ink. Preferably, the colored ink has a thickness up to 15 microns.
(39) The colored ink is ultraviolet (UV) light curable. The colored ink generally comprises at least one reactive co-monomer, an optional white pigment, a primary initiator, a polymeric photoinitiator, a colored pigment, and an antioxidant. The optional white pigment is preferably present in a range of 0 weight % to 30 weight %, wherein weight % is based on the total weight of the composition. The colored pigment can be any colored pigment known to one of ordinary skill in the art.
(40) In an embodiment of the invention, the colored ink generally comprises dipropyleneglycol diacrylate, 2-(2-vinyloxyethoxy) ethyl acrylate, substitute phosphine oxide, oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], a colored pigment(s), butylated hydroxytoluene, and 2-phenoxyethylacrylate. Non-limiting examples of colored pigments include, but are not limited to, red, green, blue, cyan, magenta, yellow, and key (black). A non-limiting example of a black is carbon black. A non-limiting example of a red is lithol. A non-limiting example of a green is phthalocyanine green. A non-limiting example of a blue is pthalocyanine blue. A non-limiting example of a yellow is an azo compound. A non-limiting example of a magenta is a quinacridone.
(41) In an embodiment of the invention, the colored ink has a composition comprising 50 weight % to 70 weight % dipropyleneglycol diacrylate, 5 weight % to 10 weight % 2-(2-vinyloxyethoxy) ethyl acrylate, 5 weight % to 10 weight % substitute phosphine oxide, 5 weight % to 10 weight % oligo[2-hydroxy-2-methyl-1[4-(1-methylvinyl)phenyl]propanone], 1 weight % to 10 weight % of a colored pigment, less than or equal to 1 weight % butylated hydroxytoluene, and 5 weight % to 10 weight % 2-phenoxyethylacrylate. In an embodiment of the invention, an optional white pigment is also present in a range of 0 weight % to 30 weight %. Weight percentages are based on the total weight of the composition.
(42) In an embodiment, a self-wound roll of adhesive duct tape having digital printing on the non-adhesive surface of the duct tape is provided. Sheets and other forms of the adhesive tape may also be provided.
(43) It has been surprisingly found that use of a white ink printed on a duct tape in combination with a colored ink printed on the white ink has a synergistic effect as it relates to adherence of digitally printed ink on duct tape. There is surprisingly better bonding of a colored ink to duct tape with the use of a white ink as an intermediate layer between the colored ink and the film of the duct tape, resulting in significantly less pick-off or flaking of the colored ink when the adhesive duct tape is self-wound.
EXAMPLE
(44) 25% solids of HP 98, a material having acrylic release chemistry commercially available from Omnova Solutions, Inc., was release coated on a film. The liner was removed and samples slit. One roll was aged in an oven for 16 hours at 150 F. and 60% relative humidity (RH). The rolls were printed in lanes. Each lane was printed in a different combination. One lane had white ink under a blue ink image. Another lane had blue ink and white ink, but did not have the white ink under the blue ink. There were two other lanes that had blue ink but no white ink. All of the rolls tested picked off the ink except for the lane that had a white ink printed first underneath the entire image before the blue ink logo was printed. The white ink appeared to bond better to the film and this was the only lane that was able to make a self-wound roll of tape without pick-off. The blue printed directly on the film had complete pick-off and the roll did not even need to be aged as it happened immediately.
(45) It will therefore be readily understood by those persons skilled in the art that the present invention is susceptible of broad utility and application. Many embodiments and adaptations of the present invention other than those herein described, as well as many variations, modifications and equivalent arrangements, will be apparent from or reasonably suggested by the present invention and the foregoing description thereof, without departing from the substance or scope of the present invention. Accordingly, while the present invention has been described herein in detail in relation to its preferred embodiment, it is to be understood that this disclosure is only illustrative and exemplary of the present invention and is made merely for purposes of providing a full and enabling disclosure of the invention. The foregoing disclosure is not intended or to be construed to limit the present invention or otherwise to exclude any such other embodiments, adaptations, variations, modifications and equivalent arrangements.