APPARATUS AND METHOD FOR TREATING A SUBSTRATE WITH SOLID PARTICLES
20220356628 · 2022-11-10
Inventors
- Gareth Evan Lyn JONES (Bath and North East Somerset, GB)
- Christopher HOLDEN (Bath And North East Somerset, GB)
- David STEVENS (Bath And North East Somerset, GB)
Cpc classification
D06F23/02
TEXTILES; PAPER
D06F35/00
TEXTILES; PAPER
D06F37/06
TEXTILES; PAPER
International classification
D06F37/06
TEXTILES; PAPER
B01D43/00
PERFORMING OPERATIONS; TRANSPORTING
D06F23/02
TEXTILES; PAPER
Abstract
An apparatus for use in tie treatment of substrates with a solid particulate material, said apparatus comprising a housing having mounted therein a rotatably mounted drum having an inner surface and an end wall, and access means for introducing said substrates into said drum, wherein (a) said drum comprises storage means for storage of said sold particulate material; (b) said drum has at least one elongate protrusion located on said inner surface of said drum wherein the elongate protrusion extends in a direction away from said end wall, wherein said elongate protrusion has an end proximal to the end wall and an end distal to the end wall; (c) the or each elongate protrusion comprises a collecting aperture and a collecting flow path to facilitate flow of said solid particulate material from the interior of said drum to said storage means, wherein said collecting aperture defines the start of a collecting flow path, and wherein the same elongate protrusion further comprises a dispensing aperture and a dispensing flow path to facilitate flow of said solid particulate material from said storage means to the interior of said drum, wherein said dispensing aperture defines the end of a dispensing flow path; (d) wherein said collecting aperture is disposed in a first side of said elongate protrusion, wherein said first side of said elongate protrusion is the leading side of said elongate protrusion during rotation of the drum in a collecting direction; and (e) wherein said flow of said solid particulate material from the storage means towards the interior of the drum is facilitated by the rotation of said drum in a dispensing direction and the flow of said solid particulate material from the interior of tie drum towards the storage means is facilitated by the rotation of said drum in said collecting direction, wherein rotation in said dispensing direction is in the opposite rotational direction to rotation in said collecting direction, characterised in that: (f) said elongate protrusion exhibits one or more harvesting apertures disposed in a second side of said elongate protrusion, wherein the second side is defined as the leading side of said elongate protrusion during rotation of the drum in said dispensing direction, wherein said harvesting aperture(s) are in fluid communication with a harvesting flow path, wherein said harvesting aperture(s) facilitate flow of said solid particulate material from toe interior of said drum via said harvesting flow path to said storage means during rotation of the drum in a dispensing direction.
Claims
1. An apparatus for use in the treatment of substrates with a solid particulate material, said apparatus comprising a housing having mounted therein a rotatably mounted drum having an inner surface and an end wall, and access means for introducing said substrates into said drum, wherein (a) said drum comprises storage means for storage of said solid particulate material; (b) said drum has at least one elongate protrusion located on said inner surface of said drum wherein the elongate protrusion extends in a direction away from said end wall, wherein said elongate protrusion has an end proximal to the end wall and an end distal to the end wall; (c) the or each elongate protrusion comprises a collecting aperture and a collecting flow path to facilitate flow of said solid particulate material from the interior of said drum to said storage means, wherein said collecting aperture defines the start of a collecting flow path, and wherein the same elongate protrusion further comprises a dispensing aperture and a dispensing flow path to facilitate flow of said solid particulate material from said storage means to the interior of said drum, wherein said dispensing aperture defines the end of a dispensing flow path; (d) wherein said collecting aperture is disposed in a first side of said elongate protrusion, wherein said first side of said elongate protrusion is the leading side of said elongate protrusion during rotation of the drum in a collecting direction; and (e) wherein said flow of said solid particulate material from the storage means towards the interior of the drum is facilitated by the rotation of said drum in a dispensing direction and the flow of said solid particulate material from the interior of the drum towards the storage means is facilitated by the rotation of said drum in said collecting direction, wherein rotation in said dispensing direction is in the opposite rotational direction to rotation in said collecting direction, characterised in that: (f) said elongate protrusion exhibits one or more harvesting apertures disposed in a second side of said elongate protrusion, wherein the second side is defined as the leading side of said elongate protrusion during rotation of the drum in said dispensing direction, wherein said harvesting aperture(s) are in fluid communication with a harvesting flow path, wherein said harvesting aperture(s) facilitate flow of said solid particulate material from the interior of said drum via said harvesting flow path to said storage means during rotation of the drum in a dispensing direction.
2. An apparatus according to claim 1 wherein said elongate protrusion comprises a plurality of said harvesting apertures.
3. An apparatus according to claim 1 or 2 wherein said harvesting flow path is located in or on the base of the elongate protrusion, or wherein said harvesting flow path is located in or on the second side of the elongate protrusion.
4. An apparatus according to any preceding claim wherein said harvesting flow path is configured to bias solid particulate material towards the storage means during rotation of the drum in a dispensing direction and preferably also in a collecting direction.
5. An apparatus according to any preceding claim wherein said harvesting flow path is located within an elongate cavity located in or on the base of said elongate protrusion, or in or on the second side of said elongate protrusion, wherein said elongate cavity has a flat, plate-like shape having a length, width and depth, wherein the length dimension of said cavity is disposed along at least a part of the elongate dimension of the elongate protrusion, wherein the width dimension of said cavity is disposed along at least a part of the width of the base of said elongate protrusion, or along at least a part of the width of the second side of said elongate protrusion, depending on the location of the harvesting flow path in or on the elongate protrusion, and wherein the depth dimension of said cavity is substantially normal to the base of said elongate protrusion, or the second side of said elongate protrusion, depending on the location of the harvesting flow path in or on the elongate protrusion, and wherein said cavity has a first edge and a second edge, wherein said first and second edges are on opposite edges of the width dimension of the cavity, wherein said harvesting aperture(s) are disposed in the first edge, such that wherein said harvesting flow path is located in or on the base of said elongate protrusion the first edge of the elongate cavity is located at the second side of the elongate protrusion, and wherein said harvesting flow path is located in or on the second side of said elongate protrusion, the first edge of the elongate cavity is located at the juncture of the second side of said elongate protrusion with the inner wall of the drum.
6. An apparatus according to any preceding claim wherein said harvesting flow path comprises a chain of open compartments in fluid communication with the storage means.
7. An apparatus according to claim 6, said chain of open compartments is formed by a first series of vanes and a second series of vanes, wherein said first and second series of vanes are disposed along at least part of the length of the elongate protrusion, wherein said first series of vanes are disposed in an opposing and staggered arrangement with said second series of vanes in a manner to provide a tortuous pathway from the harvesting apertures to the storage means which biases solid particulate material towards the storage means during rotation of the drum.
8. An apparatus according to claim 7 wherein the vanes of the second series are substantially parallel to each other.
9. An apparatus according to claim 7 or 8 wherein consecutive vanes of said second series are arranged in a U-shape, wherein each U-shape has a distal wall closer to the distal end of the elongate protrusion and a proximal wall closer to the proximal end of the elongate protrusion, such that said second series of vanes defines a series of adjoining U-shapes comprising a first U-shape and a second U-shape and optionally one or more subsequent U-shape(s), wherein said first U-shape is closer to the distal end of the elongate protrusion than said second adjoining U-shape, preferably wherein a proximal wall of said first U-shape is the same wall as the distal wall of said adjoining second U-shape.
10. An apparatus according to any of claims 7 to 9 wherein said second series of vanes defines a series of inclined adjoining U-shapes wherein the incline of the distal and proximal walls of said U-shape is towards the distal end of the elongate protrusion.
11. An apparatus according to claim 9 or 10 wherein the mouth of said U-shape faces inwardly towards the interior of the elongate protrusion, and preferably faces towards a harvesting aperture or faces towards the side of the harvesting flow path in which the harvesting apertures are located.
12. An apparatus according to any of claims 9 to 11 wherein said chain of open compartments is located in or on the base of the elongate protrusion and the second series of vanes is disposed adjacent the first side of the elongate protrusion or closer to said first side than said first series of vanes, preferably such that the base of said U-shape is or is juxtaposed with the interior surface of the first side of the elongate protrusion, such that the mouth of the U-shape faces inwardly towards the interior of the elongate protrusion and in the direction of rotation of the drum during rotation in a dispensing direction.
13. An apparatus according to any of claims 9 to 11 wherein said chain of open compartments is located in or on the second side of the elongate protrusion and the second series of vanes is disposed adjacent an apex of the elongate protrusion or closer to said apex than said first series of vanes, preferably such that the mouth of said U-shape faces inwardly towards the interior of the elongate protrusion and towards the inner surface of the drum.
14. An apparatus according to any of claims 7 to 13 wherein the vanes of the first series are arranged in a series of U-shapes wherein each U-shape has a distal wall closer to the distal end of the elongate protrusion and a proximal wall closer to the proximal end of the elongate protrusion.
15. An apparatus according to claim 14 wherein said first series of vanes defines a series of U-shapes wherein at least one and preferably each pair of adjacent U-shapes do not adjoin each other, and wherein at least one and preferably each pair of adjacent U-shapes are interrupted by a harvesting aperture in the second side of the elongate protrusion.
16. An apparatus according to claim 14 or 15 wherein a plurality of harvesting apertures in the second side of the elongate protrusion provides multiple entry points into the chain of open compartments.
17. An apparatus according to claim 14, 15 or 16 wherein the mouth of said U-shape faces inwardly towards the interior of the elongate protrusion and away from a harvesting aperture.
18. An apparatus according to any of claims 14 to 17 wherein a U-shape defined by the vanes of the first series comprises a distal wall which is inclined towards the distal end of the elongate protrusion and a proximal wall which is inclined towards the proximal end of the elongate protrusion.
19. An apparatus according to any of claims 14 to 18 wherein said chain of open compartments is located in or on the base of the elongate protrusion and the first series of vanes is disposed adjacent the second side of the elongate protrusion or closer to said second side than said second series of vanes, preferably such that the base of said U-shape is or is juxtaposed with the interior surface of the second side of the elongate protrusion, such that the mouth of the U-shape faces inwardly towards the interior of the elongate protrusion and in the opposite direction to the rotational direction of the drum during rotation in a dispensing direction.
20. An apparatus according to any of claims 14 to 18 wherein said chain of open compartments is located in or on the second side of the elongate protrusion and the first series of vanes is disposed adjacent the inner surface of the drum or closer to said inner surface than said second series of vanes, preferably such that the mouth of said U-shape faces inwardly towards the interior of the elongate protrusion and towards the apex of the elongate protrusion.
21. An apparatus according to any of claims 9 to 20 wherein the series of U-shapes defined by the first series of vanes are disposed in an opposing and staggered arrangement with the series of U-shapes defined by the second series of vanes in a manner to provide a tortuous harvesting flow path from the harvesting aperture(s) to the storage means which biases solid particulate material towards the storage means during rotation of the drum.
22. An apparatus according to any of claims 9 to 21 wherein said harvesting aperture(s) is/are in fluid communication with the storage means via said harvesting flow path comprising a chain of open compartments configured to bias solid particulate material towards the storage means during rotation of the drum in at least a dispensing direction, and wherein the apparatus is configured such that: (i) during rotation of the drum in a dispensing direction solid particulate material enters a harvesting aperture and passes into one of the open compartments in said chain of open compartments, preferably into a U-shape formed by the second series of vanes, (ii) wherein upon further rotation of the drum in the dispensing direction said solid particulate material is transferred into an opposing and staggered U-shape formed by the first series of vanes wherein said opposing and staggered U-shape is closer to the proximal end of the elongate protrusion than said U-shape formed by the second series of vanes from which the solid particulate material was transferred, and (iii) wherein upon further rotation of the drum in the dispensing direction said solid particulate is transferred into a further U-shape formed by the second series of vanes wherein said further U-shape formed by the second series of vanes is closer to the proximal end of the elongate protrusion than said U-shape formed by the first series of vanes from which the solid particulate material was transferred, thereby biasing said solid particulate material towards the storage means.
23. An apparatus according to any preceding claim which is configured to: (i) dispense solid particulate material into the interior of the drum during rotation of the drum in a dispensing direction at a dispensing rate defined by R.sub.D, and (ii) harvest solid particulate material from the interior of the drum via the harvesting aperture(s) into the elongate protrusion during rotation of the drum in a dispensing direction at a harvesting rate defined by R.sub.H, wherein the net rate of introduction (NR.sub.I) of solid particulate material into the drum during rotation of the drum in a dispensing direction is given by NR.sub.I=R.sub.D−R.sub.H, and wherein the apparatus is configured such that NR.sub.I is positive, and preferably wherein R.sub.H is no more than about 50%, preferably no more than about 40%, preferably no more than about 30%, preferably no more than about 20%, of R.sub.D.
24. An apparatus according to any preceding claim wherein the harvesting flow path comprises a valve, preferably a one-way flap valve, to prevent egress of solid particulate material from the storage means back into the harvesting flow path during rotation of the drum in a collecting direction.
25. An apparatus according to any preceding claim wherein said dispensing aperture is located in said elongate protrusion at its distal end or closer to its distal end than its proximal end, or from at least about half way along said elongate protrusion from the proximal end to the distal end thereof, or wherein the or each elongate protrusion has a plurality of dispensing apertures spaced along the length of said elongate protrusion from its proximal end to its distal end.
26 An apparatus according to any preceding claim wherein the or each elongate protrusion is configured to bias solid particulate material present inside the storage means and/or dispensing flow path towards said dispensing aperture during rotation of the drum in the dispensing direction.
27. An apparatus according to any preceding claim wherein the drum is configured to bias solid particulate material present inside the drum towards said collecting aperture(s) during rotation of the drum in the collecting direction, and the drum is configured to bias solid particulate material present inside the storage means and/or dispensing flow path towards said dispensing aperture(s) during rotation of the drum in the dispensing direction.
28. An apparatus according to any preceding claim wherein the or each elongate protrusion is configured to, bias solid particulate material present inside said collecting flow path towards the storage means during rotation of the drum in the collecting direction.
29. An apparatus according to any preceding claim wherein said collecting flow path and said dispensing flow path are partially but not completely coextensive.
30. An apparatus according to claim 29 wherein the or each elongate protrusion comprises a plurality of collecting apertures disposed in said first side of said elongate protrusion at a plurality of positions from the proximal end to the distal end thereof.
31. An apparatus according to claim 29 or 30 wherein a portion of said collecting flow path and a portion of said dispensing flow path share a common internal flow path within the or each elongate protrusion.
32. An apparatus according to claim 31 wherein said common internal flow path is configured to bias solid particulate material present inside said common internal flow path towards the storage means during rotation of the drum in the collecting direction and towards said dispensing aperture(s) during rotation of the drum in the dispensing direction.
33. An apparatus according to claim 31 or 32 wherein said common internal flow path is or comprises an Archimedean screw arrangement located in the or each elongate protrusion.
34. An apparatus according to claim 33 wherein the surfaces of said Archimedean screw arrangement are rectilinear or curvilinear or a combination thereof.
35. An apparatus according to any one of claims 31 to 34 wherein said collecting, flow path comprises a first portion which is in fluid communication with said collecting aperture and said common internal flow path.
36. An apparatus according to claim 35 wherein said first portion of said collecting flow path is defined by said collecting aperture at one end of said portion and a transferring aperture at the other end of said portion wherein said transferring aperture facilitates the transfer of solid particulate material from said first portion to said common internal flow path during rotation of the drum in the collecting direction.
37. An apparatus according to claim 36 wherein said transferring aperture is configured such that rotation of the drum in either the collecting or dispensing direction biases solid particulate material which is present in said common internal flow path away from said transferring aperture.
38. An apparatus according to claim 36 or 37 wherein said transferring aperture is located approximately centrally within the common internal flow path.
39. An apparatus according to any of claims 36 to 38 wherein said first portion of a collecting flow path is equipped with a plurality of vanes which permit flow of solid particulate material from the collecting aperture to the transferring aperture but discourage flow of solid particulate present in said first portion back out of the collecting aperture, preferably wherein said plurality of vanes comprises a first series of vanes and a second series of vanes wherein said first and second series of vanes are disposed along at least part of the length of said first portion of a collecting flow path, wherein said first series of vanes is disposed in an opposing and staggered arrangement with said second series of vanes, preferably wherein the vanes of each of the first and second series are angled away from an internal wall of said first portion in the direction of flow of solid particulate from the collecting aperture to the transferring aperture thereby permitting flow of solid particulate material from the collecting aperture to the transferring aperture but discouraging flow in the opposite direction.
40. An apparatus according to any of claims 35 to 39 wherein said first portion of said collecting flow path is located within a wall of the Archimedean screw arrangement as defined in claim 33 or 34.
41. An apparatus according to any one of claims 31 to 40 wherein the or each elongate protrusion comprises a plurality of collecting apertures wherein each collecting aperture is in fluid communication with said common internal flow path via a plurality of collecting flow paths each of which has a first portion in fluid communication with said collecting aperture and said common internal flow path, such that each of said first portions facilitates the flow of solid particulate material into said common internal flow path during rotation of the drum in a collecting direction.
42. An apparatus according to any of claims 31 to 41 wherein the common internal flow path is constituted by the walls of a series of separate modular sections wherein each of said modular sections comprises a collecting aperture, a first portion of a collecting flow path and a transferring aperture as defined in any of claims 36 to 39, wherein said series of separate modular sections, when joined together, form at least some of the boundary walls of the common internal flow path.
43. An apparatus according to any of claims 1 to 28 wherein the elongate protrusion comprises a dispensing flow path and a collecting flow which are different flow paths.
44. An apparatus according to claim 43 wherein said elongate protrusion(s) and/or said drum are configured to bias solid particulate material present inside the drum towards the end wall of the drum during rotation of the drum in a collecting direction.
45. An apparatus according to claim 43 or 44 wherein said collecting aperture is located in said elongate protrusion at its proximal end.
46. An apparatus according to claim 45 wherein the elongate protrusion comprises a collecting groove along at least part of said first side thereof, wherein the collecting groove is configured to collect solid particulate material during rotation in a collecting direction, whereupon the solid particulate material is biased towards the collecting aperture during further rotation in a collecting direction, preferably wherein said collecting groove is disposed in the elongate protrusion along at least part of the edge of the elongate protrusion where it meets the inner wall of the drum.
47. An apparatus according to any of claims 43 to 46 wherein an elongate protrusion is disposed on the inner surface of the drum such that one or more angled channels are present between the underside of the elongate protrusion and the inner surface of the drum, or are present through an elongate protrusion at one or more position(s) where the elongate protrusion meets the inner surface of the drum so that one boundary wall of the angled channel presents a surface which is continuous with the inner surface of the drum, wherein said angled channel(s) is/are configured to allow solid particulate material to flow underneath or through the elongate protrusion such that during rotation of the drum in a collecting direction the exit point of an angled channel is closer to the end-wall of the drum than the entry point of that angled channel, and wherein the entry point of an angled channel is located on said first side of an elongate protrusion and the exit point of an angled channel is located on the opposite, second side of an elongate protrusion.
48. An apparatus according to any of claims 43 to 47 wherein the inner surface of the drum is textured or contoured with one or more guiding elements affixed thereto or formed integrally therewith to bias solid particulate material towards the end-wall of the drum during rotation of the drum in a collecting direction.
49. An apparatus according to claim 48 wherein said guiding element comprises one or more ribs and/or one or more grooves which are disposed on or in the inner surface of the drum between adjacent elongate protrusions such that said rib(s) and/or groove(s) are angled in a manner which directs solid particulate material away from a first elongate protrusion and the front of the drum and towards the adjacent elongate protrusion and the end-wall of the drum during rotation of the drum in a collecting direction.
50. An apparatus according to claim 49 wherein the guiding element is a rib having a profile configured to retain solid particulate material during the biasing thereof towards the end-wall of the drum, preferably wherein the edge of the rib which is the leading edge during rotation of the drum in a collecting direction comprises a collecting groove which runs at least partially along the length of the rib.
51. An apparatus according to any of claims 48 to 50 wherein the guiding element is a perforated diverting rib disposed on the inner surface of the drum between adjacent elongate protrusions such that said perforated diverting rib extends in a direction away from the end-wall of the drum and towards the front of the drum, wherein the perforated diverting rib has a first edge which is the leading edge during rotation of the drum in a collecting direction and a second edge which is the trailing edge during rotation of the drum in a collecting direction, wherein each of the first and second edges has one or more apertures therein, and wherein the perforated diverting rib comprises a plurality of angled channels which connect the aperture(s) on the first edge with the aperture(s) on the second edge, and wherein the exit point from an angled channel at the second edge of the rib is closer to the end-wall of the drum than the entry point into that angled channel at the first edge of the rib, thereby allowing solid particulate material to flow through the perforated diverting rib so that during rotation of the drum in a collecting direction the solid particulate material is biased towards the end-wall of the drum.
52. An apparatus according to any of claims 43 to 51 wherein the inner surface of the rotatably mounted drum is configured to bias solid particle material towards the end wall of the drum wherein said inner surface defines a frusto-conical surface such that the inner surface of the drum is inclined in a downwards direction from the front of the drum to the end wall of the drum.
53. An apparatus according to claim 52 wherein the inner surface of the drum is configured to define at least one collecting channel in said inner surface at the juncture of the inner surface and the end-wall of the drum, wherein the collecting channel extends along the juncture of the inner surface and the end-wall of the drum to the collecting aperture, and is thus configured to bias solid particulate material towards the collecting aperture during rotation of the drum in a collecting direction.
54. An apparatus according to any of claims 43 to 53 wherein the dispensing flow path comprises a chain of open compartments or an Archimedean screw arrangement located in the elongate protrusion and configured to bias solid particulate material present inside the storage means and/or dispensing flow path towards said dispensing aperture during rotation of the drum in a dispensing direction.
55. An apparatus according to any of claims 43 to 54 wherein said collecting flow path comprises a valve, preferably a one-way flap valve, to prevent egress of said solid particulate material from said storage means to the interior of said drum via said collecting flow path.
56. An apparatus according to any of claims 43 to 55 wherein the harvesting flow path is located in or on the second side of said elongate protrusion, and wherein the elongate protrusion comprises one or more additional collecting aperture(s) disposed in a first side thereof at one or more position(s) from the proximal end to the distal end thereof, wherein said additional collecting aperture(s) is/are in fluid communication with an additional collecting flow path which in turn is in fluid communication with the storage means, preferably wherein said additional collecting flow path is located in or on the base of said elongate protrusion and is configured to bias solid particulate material towards the storage means during rotation of the drum, particularly during rotation of the drum in a collecting direction.
57. An apparatus according to claim 56 wherein said additional collecting flow path is a chain of open compartments which is located in or on the base of said elongate protrusion, wherein said chain of open compartments is formed by a first series of vanes and a second series of vanes, wherein said first and second series of vanes are disposed along at least part of the length of the elongate protrusion, wherein said first series of vanes are disposed in an opposing and staggered arrangement with said second series of vanes in a manner to provide a tortuous additional collecting flow path from the additional collecting apertures to the storage means.
58. An apparatus according to any preceding claim wherein movement of said solid particulate material between the storage means and the interior of the drum is actuated entirely by rotation of the drum.
59. An apparatus according to any preceding claim wherein the storage means is or comprises at least one cavity located in the end wall of the drum.
60. An apparatus according to any preceding claim wherein the storage means comprises multiple compartments, for instance, 2, 3, 4, 5 or 6 compartments, particularly wherein said multiple compartments are arranged so as to retain balance of the drum during rotation.
61. An apparatus according to any preceding claim wherein the storage means comprises multiple compartments located in the end wall of the drum, wherein each of the compartments is defined by a cavity bound by a first wall and a second wall which each extend outwards from the rotational axis of the drum towards and preferably to the inner wall of the drum, preferably wherein each compartment is associated with a single elongate protrusion comprising said collecting flow path and said dispensing flow path.
62. An apparatus according to claim 61 wherein each compartment is in fluid communication with its adjacent compartment or compartments such that solid particulate material, as well as any liquid medium, is able to pass from one compartment directly into an adjacent compartment during rotation of the drum.
63. An apparatus according to claim 62 wherein fluid communication between adjacent compartments is effected by a communicating aperture in the wall between adjacent compartments, preferably wherein a communicating aperture exhibits a smallest dimension which is at least 4 times greater than the longest dimension of the solid particulate material, and preferably wherein the largest dimension of the communicating aperture is no greater than 50% of the longest dimension of a wall between adjacent compartments, and preferably wherein said communicating aperture is located in a wall between adjacent compartments at a point that is closer to the mid-point of said wall between adjacent compartments than to either the rotational axis of the drum or the inner wall of the drum.
64. An apparatus according to any preceding claim wherein the storage means further comprises one or more perforations which have dimensions smaller than the shortest linear dimension of the solid particulate material so as to permit passage of fluids through said perforations into and out of the storage means, particularly out of or into the interior of said drum respectively, but to prevent egress of said solid particulate material through said perforations.
65. An apparatus according to any preceding claim wherein the dispensing flow path is configured such that it dispenses solid particulate material from a dispensing aperture therein when the dispensing aperture is above the horizontal plane bisecting the axis of drum rotation.
66. An apparatus according to any preceding claim wherein the dimensions of said dispensing flow path, said collecting flow path and said harvesting flow path are such that they have no internal dimension which is less than 2 times, more preferably less than 3 times, the longest dimension of the solid particulate material.
67. An apparatus according to any preceding claim wherein the storage means and the or each elongate protrusion can be assembled inside the drum, and/or are able to be retrofitted to an existing drum, and/or are removable and replaceable such that the solid particulate material contained therein may be replaced with fresh solid particulate material.
68. An apparatus according to any preceding claim wherein the inner surface of said drum comprises perforations which have dimensions smaller than the shortest linear dimension of the solid particulate material so as to permit passage of fluids into and out of said drum but to prevent egress of said solid particulate material.
69. An apparatus according to claim 68 wherein said housing is a tub which surrounds said drum, preferably wherein said tub and said drum are substantially concentric, preferably wherein the walls of said tub are unperforated but having disposed therein one or more inlets and/or one or more outlets suitable for passage of a liquid medium and/or one or more treatment agents into and out of the tub.
70. An apparatus according to any preceding claim further comprising a seal between the access means and the tub.
71. An apparatus according to any preceding claim wherein said drum has an opening at the opposite end of the drum to the end wall through which said substrates are introduced into said drum.
72. An apparatus according to any preceding claim wherein the dispensing flow path and/or the storage means are configured such that it takes 2, 3, 4, 5, 6, 7, 8, 9 or 10 rotations in the dispensing direction to begin to release the solid particulate material into the interior of said drum.
73. An apparatus according to any preceding claim wherein the apparatus does not comprise a further storage means which is not attached to or integral with the drum, and/or wherein the apparatus does not comprise a pump for circulating said solid particulate material between the storage means and the interior of the drum.
74. An apparatus according to any preceding claim wherein the apparatus does not comprise a pump for circulating said solid particulate material.
75. An apparatus according to any preceding claim wherein the drum comprises two, three, four, five or six elongate protrusions
76. An apparatus according to any preceding claim wherein said treatment of substrates with solid particulate material is in the presence of a liquid medium and/or one of more treatment formulation(s).
77. An apparatus according to any preceding claim which comprises aid solid particulate material.
78. An apparatus according to any preceding claim wherein the particles of the solid particulate material have (i) an average mass of from about 1 mg to about 1000 mg; and/or (ii) an average volume in the range of from about 5 to about 500 mm.sup.3; and/or (iii) an average surface area of from 10 mm.sup.2 to 500 mm.sup.2 per particle; and/or (iv) an average particle size of from 1 mm to 50 mm, preferably from 2 to 20 mm, preferably from 5 mm to 10 mm; and/or (v) and average density of at least about 1 g/cm.sup.3 or at least about 1.4 g/cm.sup.3.
79. An apparatus according to any preceding claim wherein the particles of the solid particulate comprise a polymer, preferably wherein the polymer is or comprises a polyalkylene, a polyamide, a polyester or a polyurethane, preferably a polyalkylene, polyester or polyamide, preferably a polyamide selected from nylon 6 or nylon 6,6 or a polyalkylene selected from polypropylene, and preferably a polyamide or a polyamide selected from nylon 6 or nylon 6,6.
80. An apparatus according to any preceding claim wherein the particles of h solid particulate material are spheroidal or ellipsoidal or a mixture thereof,
81. An apparatus according to any preceding claim wherein the rotatable drum is cylindrical.
82. A method of treating a substrate, the method cornprising agitating the substrate in an apparatus according to any of claims 1 to 81 with solid particulate material.
83. A method according to claim 82 wherein the solid particulate material is re-used in further treatment procedures according to the method.
84. A method according to claim 82 or 83 wherein the method is a method for treating multiple batches, wherein a batch comprises at least one substrate, the method comprising agitating a first batch with solid particulate material, wherein said method further comprises the steps of: (a) collecting said solid particulate material in the storage means; (b) agitating a second batch comprising at least one substrate with solid particulate material collected from step (a); and (c) optionally repeating steps (a) and (b) for subsequent batch(es) comprising at least one substrate.
85. A method according to any of claims 82 to 84 wherein the method comprises agitating the substrate with solid particulate material and a liquid medium, preferably wherein the liquid medium is aqueous.
86. A method according to any of claims 82 to 85 wherein the method comprises agitating the substrate with said solid particulate material and a treatment formulation.
87. A method according to any of claims 82 to 86 wherein the substrate is or comprises a textile.
88. A method according to claim 87 wherein the treating of said substrate is cleaning, coloration, bleaching, abrading or ageing, or other textile or garment finishing process.
89. A method according to claim 88 for cleaning a substrate wherein the substrate is a soiled substrate.
90. A method according to any of claims 82 to 86 wherein the substrate is or comprises an animal skin substrate.
91. A method according to claim 90 wherein the treating of an animal skin substrate is a tannery process.
92. An elongate protrusion wherein said elongate protrusion is as defined in any of claim 1 to 26, 28 to 47, 54 to 57, 65 to 67 or 72.
93. A kit for converting an apparatus which is not suitable for use in the treatment of substrates using a solid particulate material into an apparatus according to any one of claims 1 to 81 which is suitable for use in the treatment of substrates using a solid particulate material, wherein the apparatus comprises a housing having mounted therein a rotatably mounted drum having an inner surface and an end wall and which further comprises access means for introducing said substrates into said drum, and wherein said kit comprises: (a) solid particulate material; (b) storage means for storage of said solid particulate material; and (c) at least one elongate protrusion suitable for locating on said inner surface of said drum such that the or each elongate protrusion extends in a direction away from said end wall, wherein said elongate protrusion has an end proximal to the end wall and an end distal to the end wall, wherein said elongate protrusion comprises a collecting aperture and a collecting flow path to facilitate flow of said solid particulate material from the interior of said drum to said storage means, wherein said collecting aperture defines the start of a collecting flow path, and wherein the same elongate protrusion further comprises a dispensing aperture and a dispensing flow path to facilitate flow of said solid particulate material from said storage means to the interior of said drum, wherein said dispensing aperture defines the end of a dispensing flow path, wherein said collecting aperture is disposed in a first side of said elongate protrusion, wherein said first side of said elongate protrusion is the leading side of said elongate protrusion during rotation of the drum in a collecting direction, and wherein said flow of said solid particulate material from the storage means towards the interior of the drum is facilitated by the rotation of said drum in a dispensing direction and the flow of said solid particulate material from the interior of the drum towards the storage means is facilitated by the rotation of said drum in said collecting direction, wherein rotation in said dispensing direction is in the opposite rotational direction to rotation in said collecting direction, wherein said kit is adapted to allow affixing of said storage means and said elongate protrusion(s) to one or more interior surface(s) of the drum, characterised in that said elongate protrusion exhibits one or more harvesting apertures disposed in a second side of said elongate protrusion, wherein the second side is defined as the leading side of said elongate, protrusion during rotation of the drum in said dispensing direction, wherein said harvesting aperture(s) facilitate flow of said solid particulate material from the interior of said drum to said storage means during rotation of the drum in a dispensing direction.
94. A method of constructing an apparatus as defined in any of claims 1 to 81 which is suitable for use in the treatment of substrates using a solid particulate material, the method comprising retrofitting a starting apparatus which is not suitable for use in the treatment of substrates using a solid particulate material and which comprises a housing having mounted therein a rotatably mounted drum having an inner surface and an end wall and which further comprises access means for introducing said substrates into said drum, wherein said retrofitting comprises the steps of: providing solid particulate material, providing one or more storage means for storage of solid particulate material, and providing at least one elongate protrusion(s); and affixing said storage means and said elongate protrusion(s) to one or more interior surface(s) of the drum, wherein said at least one elongate protrusion is suitable for locating on said inner surface of said drum such that the or each elongate protrusion extends in a direction away from said end wall, wherein said elongate protrusion has an end proximal to the end wall and an end distal to the end wall, wherein said elongate protrusion comprises a collecting aperture and a collecting flow path to facilitate flow of said solid particulate material from the interior of said drum to said storage means, wherein said collecting aperture defines the start of a collecting flow path, and wherein the same elongate protrusion further comprises a dispensing aperture and a dispensing flow path to facilitate flow of said solid particulate material from said storage means to the interior of said drum, wherein said dispensing aperture defines the end of a dispensing flow path, wherein said collecting aperture is disposed in a first side of said elongate protrusion, wherein said first side of said elongate protrusion is the leading side of said elongate protrusion during rotation of the drum in a collecting direction, and wherein said flow of said solid particulate material from the storage means towards the interior of the drum is facilitated by the rotation of said drum in a dispensing direction and the flow of said solid particulate material from the interior of the drum towards the storage means is facilitated by the rotation of said drum in said collecting direction, wherein rotation in said dispensing direction is in the opposite rotational direction to rotation in said collecting direction, characterised in that said elongate protrusion exhibits one or more harvesting apertures disposed in a second side of said elongate protrusion, wherein the second side is defined as the leading side of said elongate protrusion during rotation of the drum in said dispensing direction, wherein said harvesting aperture(s) facilitate flow of said solid particulate material from the interior of said drum to said storage means during rotation of the drum in a dispensing direction.
Description
FIGURES
[0289] The invention is further illustrated with reference to the following figures.
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