WIRELESS CONTROL SYSTEM FOR SUBSEA DEVICES
20180252065 ยท 2018-09-06
Inventors
Cpc classification
E21B33/0355
FIXED CONSTRUCTIONS
International classification
E21B33/035
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
Abstract
A system for communicating with subsea devices having a subsea device with a first control system in communication by a physical connection with a control site; and a second control system in communication by a physical connection with the subsea device. The second control system has no physical connection with the control site, and the second control system is configured to facilitate high-speed wireless communication with the subsea device.
Claims
1. A system for communicating with subsea devices, the system comprising: a subsea device; a control site; and a control system having no physical connection with the control site, wherein the control system is configured to facilitate high-speed wireless communication between the control site and the subsea device.
2. The system of claim 1, wherein the control site is a drilling rig, another drilling rig, a boat, an airplane, a helicopter, an unmanned aerial vehicle, a submersible vehicle, a satellite, a land based structure, an offshore structure, any combination thereof, or any device that could serve as a control site.
3. The system of claim 1, wherein the control system is a primary or a back-up control system to the subsea device.
4. The system of claim 1, wherein the control system comprises an independent power source for powering operations of the control system and the subsea device.
5. The system of claim 1, wherein the control system further comprises a sensor for detecting a loss of communication between the control site and the subsea device, and wherein the control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the control site and the subsea device is detected.
6. The system of claim 1, where in the control system is connected to the subsea device wirelessly or with a physical connection.
7. A system for communicating with subsea devices, the system comprising: a subsea device comprising a first control system in communication by a physical connection with a first control site capable of maintaining a physical connection with the first control system; and a second control system in communication by a physical connection or wirelessly with the subsea device, wherein the second control system has no physical connection with the first control site, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device.
8. The system of claim 7, wherein the second control system further comprises a sensor for detecting a loss of communication between the first control site and the subsea device, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the first control site and the subsea device is detected.
9. The system of claim 7, wherein the second control system comprises a floatation device for maintaining a buoyancy.
10. The system of claim 7, wherein the second control system comprises an independent power source for powering operations of the second control system and the subsea device.
11. The system of claim 7, the second control system comprising a buoy or other buoyant device capable of floating on a surface of a body of water and/or the buoy or other buoyant device is submersible.
12. The system of claim 7, wherein the physical connection between the second control system and the subsea device comprises a cable reel or apparatus anchored to a seabed and the cable reel or apparatus control a length of the physical connection.
13. The system of claim 7, wherein the second control system facilities the high-speed wireless communication from the first control site or a second control site to the subsea device, wherein the first control site or the second control site is a drilling rig, another drilling rig, a boat, an airplane, a helicopter, an unmanned aerial vehicle, a submersible vehicle, a satellite, a land based structure, an offshore structure, any combination thereof, or any other device that could facilitate wireless communications at high-speeds.
14. The system of claim 7, wherein the high-speed wireless communication is at a speed of at least 100 kilobits per second.
15. A method for communicating with subsea devices, the method comprising: communicating with a subsea device with a first control system in communication by a physical connection with a first control site; communicating wirelessly at high-speeds to a second control system in communication by a physical connection or wirelessly with the subsea device; controlling the subsea device with the second control system, wherein the second control system has no physical connection with the first control site.
16. The method of claim 16, wherein the second control system further comprises detecting a loss of communication between the first control site and the subsea device, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected.
17. The method of claim 16, further comprising floating the second control system at a buoyancy.
18. The method of claim 16, further comprising floating the second control system with a buoy or other buoyant device capable of floating on a surface of a body of water and/or submersing the buoy.
19. The method of claim 16, wherein connecting the second control system and the subsea device comprises a cable real or apparatus anchored to a seabed, and contorting a length of the physical connection with the cable real or apparatus.
20. The method of claim 16, wherein the wirelessly communicating at high-speeds is facilitated by the second control system from the first control site or a second control site to the subsea device, wherein the first control site or the second control site is a drilling rig, another drilling rig, a boat, an airplane, an helicopter, an unmanned aerial vehicle, a submersible vehicle, a satellite, or a land based structure, an offshore structure, any combination thereof, or any other device that could facilitate wireless communications at high-speeds.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0020]
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[0026]
DETAILED DESCRIPTION
[0027] Embodiments of the present disclosure are described below in detail with reference to the accompanying figures. Like elements in the various figures may be denoted by like reference numerals for consistency. Further, in the following detailed description, numerous specific details are set forth in order to provide a more thorough understanding of the claimed subject matter. However, it will be apparent to one having ordinary skill in the art that the embodiments described may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
[0028] Further, embodiments disclosed herein are described with terries designating a control site (first or second) in reference to an offshore rig, but any tears designating rig type or structure should not be deemed to limit the scope of the disclosure. For example, embodiments of the disclosure may be used on a drilling rig. It is to be further understood that the various embodiments described herein may be used in various structures or rig sites, such as but not limited to a land rig, offshore platform or vessel, boat, satellite, drone, airplane, helicopter, submarine, land-based building or office, offshore based building or office, any other device or structure (on land or offshore), or any combination thereof that could be used to communicate with a control system or subsea device. Additionally, the control site may be in other environments, such as rig installation, work-over rigs, fracking installation, well-testing installation, oil and gas production installation, completion operations or any other device or structure that could be used to control or operate subsea operations without departing from the scope of the present disclosure. The embodiments are described merely as examples of useful applications, which are not limited to any specific details of the embodiments herein. Additionally, one skilled in the art will appreciate the present application is not limited to oil and gas industry and may be used in other industries.
[0029] Further, embodiments disclosed herein are described with terms designating in reference to a subsea device, but any terms designating should not be deemed to limit the scope of the disclosure. For example, embodiments of the disclosure may be used on one or more blowout preventer(s) (BOP) or BOP stack(s). It is to be further understood that the various embodiments described herein may be used with various types of subsea devices, including but not limited to one or more subsea control pods of the BOP stack, a subsea tree, a wellhead, a compression system, an artificial lift system, any other system or device located below a surface of a body of water (i.e., ocean), or any combination thereof without departing from the scope of the present disclosure. The embodiments are described merely as examples of useful applications, which are not limited to any specific details of the embodiments herein.
[0030] In accordance with one or more embodiments of the present invention, a system for communicating with subsea devices is provided. The system includes a subsea device that may include a control system in communication by a physical connection with a first control site; and a second control system in communication by a physical connection or wirelessly with the subsea device. The second control system has no physical connection with the first control site, and the second control system is configured to facilitate wireless communication with the subsea device.
[0031] One or more embodiments of the present invention, the second control system may make use of one or more deployed wireless communication structures (such as floating buoys) located a distance away from the first control site that are connected to the subsea devices' (BOP stack) control interface systems (pods) by a physical connection, hardline, umbilical or cable similar, if not identical, to, but not limited to, MUX cables used to connect the pods to the drilling vessel. These physical connections, hardlines, unbilicals, cables, or MUX cables are any devices that can transmit power or communications or any combination thereof between devices. For example, the form of com may include but not limited to pressure pulses (air or liquid), electric lines for communication over power lines, copper wires, fiber optics, or any combination thereof. Additionally, the second control system uses high-speed wireless technologies such as but not limited to BluetoothTM, WiFi, cellular network, FM/AM frequencies, and other high-speed wireless technologies known to those skilled in the art.
[0032] In the context of this application, the high-speed wireless communication of the second communication system may be defined as wireless communications at a speed of at least 100 kilobits per second. In one or more embodiments, the high-speed wireless communications may be at a speeds on the order of megabits per second, gigabits per second, or terabits per second or even higher depending on the environment in which the system is employed and the types of wireless transmission equipment being used. Furthermore, in one or more embodiments, the high-speed wireless technologies can be defined as being at such a speed so as to facilitate control of the entire subsea devices (e.g., BOP pods) at speeds similar to the speeds of the physical connection to the control site (e.g., primary drilling vessel mounted system). Furthermore, in one or more embodiments, the high-speed wireless communications may be at speeds that exceed the communication speeds of the physical connection to the primary drilling vessel mounted system depending on the type of physical connection being employed.
[0033] As shown in
[0034] Now referring to
[0035] Now referring to
[0036] Referring to
[0037] As shown in
[0038] Furthermore, one skilled in the art will appreciate how the present discourse in one or more embodiments can be used as the primary control system as well. The wireless communications 107 communicating with the second control system 100 are not limited to just the drilling vessel. In any event, a different drilling vessel (not shown) other than the one deploying the BOP stack 102, a satellite 108, an airplane 109, a drone (not shown but air or water), submarine or ROV 110, a boat 111, or any other mobile unit or fixed unit located offshore, on land, in the sky, in outer space, or any other device or structure that could be used to control or operate subsea operations within wireless communication range of the second control system 100 may wirelessly communicate with the second control system 100.
[0039] Still referring to
[0040] In addition to communications, the BOP MUX control pods (113, 114, and 115) receive electrical power from the drilling vessel 103 through the MUX cables (105 and 106) attached to the sides of the drilling riser 104, and thus another problem arises if the primary communication and power from the drilling vessel to the BOP through the MUX cables that are attached to the drilling riser are severed or disconnected. Therefore, battery backups and/or uninterruptable power supplies (UPS) can be mounted onto the buoys 101 to provide backup power to the BOP stack 102, if needed. The buoy could also be any type of buoyant device. In one or more embodiments, the battery backups can be charged from the drilling vessel 103 through the MUX cables (105 and 106) and the hardlines 112 under normal operating conditions. Additionally, solar panels may be mounted on the buoys 101 as may any other power generating technology including wave and/or wind power generation to provide an additional power source. In the event the drilling vessel 103 is not able to communicate or power the BOP stack 102 mounted control pods (113, 114, and 115), the second control system 100 on the buoy 101 would provide the power to the BOP stack 102 mounted control pods (113, 114, and 115). Additionally, the boat 111 or ROV 110 may attach a physical connection to the second control system100 to facilitate power and communications.
[0041] In one or more embodiments, the second control system 100 for communicating with subsea devices can be used to help improve the speed and robustness of through water wireless communications if an underwater communication system is desired to be used. As seen by
[0042] In one or more embodiments, the buoy 101 can be deployed prior to the start of the well or the buoy 101 can be sitting on the sea floor 117 and deployed only in an emergency situation. The buoy 101 can be triggered to deploy by a system such as the autoshear or deadman circuits on the BOP stack 102, by another signal such as a simple through water wireless signal, the sensor on the buoy 101 for detecting a loss of communication between the drilling rig 103 and the BOP stack 102, or by an ROV. Additionally, the buoy 101 can be motorized or not, position controlled remotely or not, and may be manned or unmanned. One skilled in the art will appreciate how the buoy 101 can be a boat, boat type drone, or any other floating structure and can stay on location with the assistance of a guidance positioning system (GPS) located with motorized propulsion, or simply tethered to the bottom of the ocean.
[0043] In one or more embodiments, the buoy 101 can send and receive wireless communications 107 through the air and transmit the signal to the underwater buoy anchors or cable reels 116. As seen by
[0044] As shown in
[0045] One skilled in the art will appreciate how second control system 100 is not limited to controlling the BOP stack 102, but can control any subsea device or system requiring communications such as subsea trees, manifolds, compression system, artificial lift system, or any other type of system mounted below the water's surface that requires a controls interface. Furthermore, one skilled in the art will appreciate how the drilling vessel 103 is not limited to a drillship and may be any type of rig, vessel, offshore structures, or any other device offshore or on land. Additionally, one skilled in the art will appreciate how the second control system 100 can be configured for a land rig application.
[0046] Furthermore, methods and systems of the present disclosure may include the use of one or more deployed wireless communication structures (such as floating buoys) located a distance away from the control site, such as in
[0047] In some embodiments, a system for communicating with subsea devices may include a subsea device including a first control system in communication by a physical connection with a first control site (i.e. drilling rig); and a second control system in communication by a physical connection with the subsea device, wherein the second control system has no physical connection with the first control site, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device. Additionally, the second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the first control site and the subsea device is detected. The second control system may be a floatation device for maintaining buoyancy and an independent power source for powering operations of the second control system and subsea device. Further the second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device; and a floatation device for maintaining buoyancy, wherein the second control system is deployed when a loss of communication between the first control site and the subsea device is detected, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the first control site and the subsea device is detected. The subsea device is blowout preventer stack, a subsea tree, a compression system, or artificial lift system and the second control system may have a second power source for the blowout preventer stack, a subsea tree, a compression system, or an artificial lift system. The second power source may be one or more batteries, one or more solar panels, one or more wind power generators, one or more wave power generators, or any other power generating technology for the backup power. Further, the physical connection between the control system and the subsea device may include one or more multiplexed (MUX) control cables connecting the rig to one or more subsea control pods of the blowout preventer (BOP) stack, the subsea tree, the compression system, the artificial lift system, or any other system located below the surface of the ocean. The one or more multiplexed control cables extending along an outer diameter of a drilling riser of the drilling rig. The second control system may be a buoy capable of floating on a surface of a body of water and may be a motorized boat and can be positioned remotely. Additionally, the buoy may be submersible and a motorized boat and can be positioned remotely. Furthermore, the physical connection between the second control system and the subsea device may include copper wires or fiber optic cables, wherein the copper wires or fiber optic cables include a cable reel that is anchored to the seafloor and the cable reel can control a length of the copper wires or fiber optic cables. The high-speed wireless communication may be facilitated from a vessel including but not limited to the drilling rig, another drilling rig, a boat, an airplane, a helicopter, unmanned aerial vehicle, submersible vehicle, satellite, land based office, building, tower, any other device that could facilitate wireless communications at high-speeds. The second control system is a primary or a back-up control system to the subsea device. It is further envisioned that the high-speed wireless communication is at a speed of at least 100 kilobits per second.
[0048] In some embodiments, a system for communicating with subsea devices may include a subsea device including a first control system in communication by a physical connection with a first control site (i.e., drilling rig); and a second control system in communication by a physical connection with a cable reel, wherein the cable reel is configured to facilitate underwater wireless communication with the subsea device; wherein the second control system has no physical connection with the first control site, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device. Additionally, the second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the first control site and the subsea device is detected. The second control system may be a floatation device for maintaining a buoyancy and an independent power source for powering operations of the second control system and subsea device. Further the second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device; and a floatation device for maintaining a buoyancy, wherein the second control system is deployed to the buoyancy when a loss of communication between the first control site and the subsea device is detected, and wherein the second control system is configured to facilitate high-speed wireless communication with the subsea device when a loss of communication between the first control site and the subsea device is detected. The subsea device is a blowout preventer stack, a subsea tree, a compression system, or an artificial lift system and the second control system may have a second power source for the blowout preventer stack, a subsea tree, a compression system, or an artificial lift system. The second power source may be one or more batteries, one or more solar panels, one or more wind power generators, one or more wave power generators, or any other power generating technology for the backup power. Further, the physical connection between the control system and the subsea device may include one or more multiplexed control cables connecting the first control site to one or more subsea control pods of the blowout preventer stack, the subsea tree, the compression system, or the artificial lift system. The one or more multiplexed control cables extend along an outer diameter of a drilling riser of the drilling rig. The second control system may be a buoy capable of floating on a surface of a body of water and the may be a motorized boat and can be can positioned remotely. Additionally, the buoy may be submersible and a motorized boat and can be positioned remotely. Furthermore, the physical connection between the second control system and the cable reel may include copper wires or fiber optic cables, wherein the cable reel is anchored to a seabed and the cable reel can control a length of the copper wires or fiber optic cables. The high-speed wireless communication may be facilitated from a vessel including the drilling rig, another drilling rig, a boat, an airplane, a helicopter, an unmanned aerial vehicle, submersible vehicle, satellite, or any other device that could facilitate wireless communications at high-speeds. The second control system is a primary or a back-up control system to the subsea device. It is further envisioned that the high-speed wireless communication is at a speed of at least 100 kilobits per second.
[0049] In some embodiments, a method for communicating with subsea devices, the method may include communicating with a subsea device with a first control system in communication by a physical connection with a first control site (i.e. drilling rig); communicating wirelessly at high-speeds to a second control system in communication by a physical connection with the subsea device; controlling the subsea device with the second control system, wherein the second control system has no physical connection with the first control site. The second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. Additionally, the method includes floating the second control system at a buoyancy. The second control system includes an independent power source for powering operations of the second control system and subsea device. Further, the second control system further may include a sensor for detecting a loss of communication between the first control site and the subsea device; and floating the second control system at a buoyancy, deploying the second control system to the buoyancy when a loss of communication between the first control site and the subsea device is detected, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. The subsea device is blowout preventer stack, a subsea tree, a compression system, or artificial lift system and the second control system may include a second power source for powering the blowout preventer stack, a subsea tree, a compression system, or an artificial lift system. The second power source may be one or more batteries, one or more solar panels, one or more wind power generator, one or more wave power generator, or any other power generating technology for the backup power. The method may further include connecting the control system and the subsea device including one or more multiplexed control cables connect the first control site to one or more subsea control pods of the blowout preventer stack, the subsea tree, the compression system, or the artificial lift system and extending the one or more multiplexed control cables along an outer diameter of a drilling riser of the drilling rig. The method my include floating the second control system with a buoy capable of floating on a surface of a body of water, wherein the buoy is a motorized boat and can be can positioned remotely. The buoy may be submersible and a motorized boat and can be positioned remotely. The method includes connecting the second control system and the subsea device with copper wires or fiber optic cables, wherein anchoring a cable reel to a seabed and the cable reel contorting a length of the copper wires or fiber optic cables. The wirelessly communicating at high-speeds may be facilitated from a vessel including the drilling rig, another drilling rig, a boat, an airplane, an unmanned aerial vehicle, a helicopter, submersible vehicle, satellite, land based office, building, tower, or any other device that could facilitate wireless communications at high-speeds. It is further envisioned that the high-speed wireless communication is at a speed of at least 100 kilobits per second.
[0050] In some embodiments, a method for communicating with subsea devices, the method may include communicating with a subsea device with a first control system in communication by a physical connection with a first control site (i.e. drilling rig); communicating wirelessly at high-speeds to a second control system in communication by a physical connection with the subsea device; controlling the subsea device with the second control system, wherein the second control system has no physical connection with the first control site. The second control system may include a sensor for detecting a loss of communication between the first control site and the subsea device, and wherein the second control system wirelessly communicating at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. Additionally, the method includes floating the second control system at a buoyancy. The second control system includes an independent power source for powering operations of the second control system and subsea device. Further, the second control system further may include a sensor for detecting a loss of communication between the first control site and the subsea device; and floating the second control system at a buoyancy, deploying the second control system to the buoyancy when a loss of communication between the first control site and the subsea device is detected, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. The subsea device is blowout preventer stack, a subsea tree, a compression system, or artificial lift system and the second control system may include a second power source for powering the blowout preventer stack, a subsea tree, a compression system, or an artificial lift system. The second power source may be one or more batteries, one or more solar panels, one or more wind power generators, one or more wave power generators, or any other power generating technology for the backup power. The method may further include connecting the control system and the subsea device including one or more multiplexed control cables connecting the first control site to one or more subsea control pods of the blowout preventer stack, the subsea tree, the compression system, or the artificial lift system and extending the one or more multiplexed control cables along an outer diameter of a drilling riser of the drilling rig. The method my include floating the second control system with a buoy capable of floating on a surface of a body of water, wherein the buoy is a motorized boat and can be can positioned remotely. The buoy may be submersible and a motorized boat and can be positioned remotely. The method includes connecting the second control system and the subsea device with copper wires or fiber optic cables, wherein anchoring a cable reel to a seabed and the cable reel controlling a length of the copper wires, fiber optic cables, or other type of communications method including but not limited to pressure pulses. The wireless communication at high-speeds may be facilitated from a vessel including the drilling rig, another drilling rig, a boat, an airplane, an unmanned aerial vehicle, a helicopter, a submersible vehicle, a satellite, land based office, building, tower, or any other device that could facilitate wireless communications at high-speeds. It is further envisioned that the high-speed wireless communication is at a speed of at least 100 kilobits per second.
[0051] In some embodiments, a method for communicating with subsea devices, the method may include communicating with a subsea device with a first control system in communication by a physical connection with a first control site (i.e. drilling rig); communicating wirelessly at high-speeds to a second control system in communication by a physical connection with a cable reel, wherein the cable reel wirelessly communicates underwater with the subsea device; controlling the subsea device with the second control system, wherein the second control system has no physical connection with the first control site. The second control system may include detecting a loss of communication between the first control site and the subsea device, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. Additionally, the method includes floating the second control system at a buoyancy. The second control system includes an independent power source for powering operations of the second control system and subsea device. Further, the second control system further may include detecting a loss of communication between the first control site and the subsea device; and floating the second control system at a buoyancy, deploying the second control system to the buoyancy when a loss of communication between the first control site and the subsea device is detected, and wherein the second control system wirelessly communicates at high-speeds with the subsea device when a loss of communication between the first control site and the subsea device is detected. The subsea device is blowout preventer stack, a subsea tree, a compression system, or an artificial lift system and the second control system may include a second power source for powering the blowout preventer stack, a subsea tree, a compression system, or an artificial lift system. The second power source may be one or more batteries, one or more solar panels, one or more wind power generators, one or more wave power generators, or any other power generating technology for the backup power. The method may further include connecting the control system and the subsea device including one or more multiplexed control cables connect the first control site to one or more subsea control pods of the blowout preventer stack, the subsea tree, the compression system, or the artificial lift system and extending the one or more multiplexed control cables along an outer diameter of a drilling riser of the drilling rig. The method my include floating the second control system with a buoy capable of floating on a surface of a body of water, wherein the buoy is a motorized boat and can be can positioned remotely. The buoy may be submersible and a motorized boat and can be positioned remotely. The method includes connecting the second control system and the cable reel with copper wires or fiber optic cables, wherein anchoring the cable reel to a floor bed and the cable reel contorting a length of the copper wires or fiber optic cables. The wirelessly communicating at high-speeds may be facilitated from a vessel including the drilling rig, another drilling rig, a boat, an airplane, unmanned aerial vehicle, an helicopter, submersible vehicle, satellite, land based office, building, tower, or any other device that could facilitate wireless communications at high-speeds. It is further envisioned that the high-speed wireless communication is at a speed of at least 100 kilobits per second.
[0052] While the present disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the disclosure as described herein. Accordingly, the scope of the disclosure should be limited only by the attached claims.