INKJET PRINTER
20180250956 ยท 2018-09-06
Inventors
Cpc classification
B41J2/04531
PERFORMING OPERATIONS; TRANSPORTING
B41J11/00218
PERFORMING OPERATIONS; TRANSPORTING
B41J2/2103
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An inkjet printer includes an ink tank in which an ink is stored, an ink head that ejects the ink onto a recording medium, an ink supply passage connected to the ink tank and the ink head, a light emitter that irradiates the ink ejected onto the recording medium with ultraviolet radiation, and a heat relay connected to the light emitter to transfer heat emitted by the light emitter to at least one of the ink supply passage and the ink head.
Claims
1. An inkjet printer, comprising: an ink tank in which an ink that is curable by ultraviolet radiation is stored; an ink head that ejects the ink onto a recording medium; an ink supply passage connected to the ink tank and the ink head; a light emitter that irradiates the ink ejected onto the recording medium with ultraviolet radiation; and a heat relay connected to the light emitter and directly physically connected to the ink head to transfer heat emitted by the light emitter to the ink head.
2. The inkjet printer according to claim 1, wherein the heat relay includes a metal block and a conductive wire.
3. The inkjet printer according to claim 2, wherein the conductive wire includes one end that is directly physically attached to a surface of the ink head.
4. The inkjet printer according to claim 2, wherein the conductive wire includes one end that is directly physically attached to the light emitter.
5. The inkjet printer according to claim 1, wherein the heat relay includes a metal block, a first conductive wire and a second conductive wire, the first conductive wire being directly physically attached to a surface of the ink head and the second conductive wire being directly physically attached to the light emitter.
6. The inkjet printer according to claim 1, wherein the heat relay is not connected to the ink supply passage.
7. The inkjet printer according to claim 1, further comprising an ink heater provided on the ink supply passage to heat the ink flowing through the ink supply passage.
8. The inkjet printer according to claim 7, further comprising: a temperature sensor that detects a temperature of the ink in the ink head; and a controller that controls the ink heater and the temperature sensor to adjust the heat to be emitted by the ink heater so that the temperature of the ink detected by the sensor is within a predetermined temperature range.
9. The inkjet printer according to claim 1, further comprising: a carriage slidably provided on a guide rail that extends a main scanning direction; wherein the ink head and the light emitter are provided on the carriage.
10. The inkjet printer according claim 9, wherein the heat relay is provided on the carriage.
11. An inkjet printer, comprising: an ink tank in which an ink that is curable by ultraviolet radiation is stored; an ink head that ejects the ink onto a recording medium; an ink supply passage connected to the ink tank and the ink head; and a light emitter that irradiates the ink ejected onto the recording medium with ultraviolet radiation; wherein heat emitted by the light emitter is applied to the ink head to heat the ink in the ink head.
12. The inkjet printer according to claim 11, wherein the heat emitted by the light emitter is directly applied to the ink head by a direct physical connection.
13. The inkjet printer according to claim 11, further comprising a heat relay connected to the light emitter and directly physically connected to the ink head.
14. The inkjet printer according to claim 13, wherein the heat relay includes a metal block and a conductive wire.
15. The inkjet printer according to claim 14, wherein the conductive wire includes one end that is directly physically attached to a surface of the ink head.
16. The inkjet printer according to claim 14, wherein the conductive wire includes one end that is directly physically attached to the light emitter.
17. The inkjet printer according to claim 13, wherein the heat relay includes a metal block, a first conductive wire and a second conductive wire, the first conductive wire being directly physically attached to a surface of the ink head and the second conductive wire being directly physically attached to the light emitter.
18. The inkjet printer according to claim 13, wherein the heat relay is not connected to the ink supply passage.
19. The inkjet printer according to claim 11, further comprising an ink heater provided on the ink supply passage to heat the ink flowing through the ink supply passage.
20. The inkjet printer according to claim 19, further comprising: a temperature sensor that detects a temperature of the ink in the ink head; and a controller that controls the ink heater and the temperature sensor to adjust the heat to be emitted by the ink heater so that the temperature of the ink detected by the sensor is within a predetermined temperature range.
21. The inkjet printer according to claim 11, further comprising: a carriage slidably provided on a guide rail that extends a main scanning direction; wherein the ink head and the light emitter are provided on the carriage.
22. The inkjet printer according claim 21, wherein the heat relay is provided on the carriage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Description is hereinafter made of inkjet printers according to preferred embodiments of the present invention (which may be hereinafter referred to as printer) with reference to the drawings. It should be understood that the preferred embodiments described herein do not limit the present invention. In addition, members and elements that have the same functions are denoted by the same reference numerals or symbols and redundant description is omitted or simplified as appropriate.
[0019]
[0020] As shown in
[0021] In this preferred embodiment, the printer 100 includes a printer main unit 2, a guide rail 3, and a carriage 4 (refer to
[0022] In this preferred embodiment, as shown in
[0023] In this preferred embodiment, the printer 100 includes a plurality of ink supply systems 10. The ink supply systems 10 are systems that supply inks from ink tanks 12 to the ink heads 11. The ink supply systems 10 are arranged in one-to-one correspondence with the ink heads 11. The ink supply systems 10 are arranged in one-to-one correspondence with the ink tanks 12. Here, because the number of the ink heads 11 is eight, the number of the ink supply systems 10 is eight, for example. However, the number of the ink heads 11 and the number of the ink supply systems 10 are not particularly limited to this value. The plurality of ink supply systems 10 has the same configuration. Thus, in the following, the configuration of one ink supply system 10 is described.
[0024]
[0025]
[0026] Each ink head 11 may be made from any material. For example, each ink head 11 preferably includes metal members. For example, each ink head 11 includes a nozzle plate 13 through which the nozzles 11a extend, and a cover (not shown) located above the nozzle plate 13 to cover the nozzle plate 13. A space is provided between the nozzle plate 13 and the cover, and the ink is temporarily reserved in the space. Although not shown, the cover may have an outer peripheral member exposed to the outside, and an inner peripheral member that is located inside the outer peripheral member and contacts the ink in the space between the nozzle plate 13 and the cover. In this case, the nozzle plate 13, and the outer peripheral member and the inner peripheral member of the cover may be made from a metal. However, the nozzle plate 13 and the outer peripheral member of the cover may be made from a metal, and the inner peripheral member of the cover may be made from a material other than a metal, such as a resin. Alternatively, the outer peripheral member of the cover may be made from a metal, and the nozzle plate 13 and the inner peripheral member of the cover may be made from a material other than a metal. In this preferred embodiment, at least the members that are exposed to the outside among the members of the ink head 11 are preferably partially made from a metal.
[0027] In this preferred embodiment, the printer 100 includes a carriage frame 31. The carriage frame 31 is a hollow member including an internal space therein. Here, the carriage frame 31 preferably is a rectangular member, but the carriage frame 31 is not limited to a particular shape. The carriage frame 31 is provided on a front surface of the carriage 4. In this preferred embodiment, the plurality of ink heads 11 is housed in the carriage frame 31. Here, each ink head 11 is fixed to the carriage frame 31 by fixing elements (not shown) such as bolts. The ink heads 11 are surrounded by the carriage frame 31. This configuration prevents entry of external dust or the like into the ink heads 11. In this preferred embodiment, the ink heads 11 are provided in the carriage frame 31 in such a manner that the plurality of nozzles 11a provided in a bottom surface of each ink head 11 are exposed on the underside of the carriage frame 31. Each ink head 11 is provided in the carriage 4 via the carriage frame 31. In this preferred embodiment, at least a portion of each ink head 11 is in contact with the carriage frame 31.
[0028] In this preferred embodiment, the carriage frame 31 includes metal members. However, the material of the carriage frame 31 may be made from any material. For example, the carriage frame 31 may include non-metal members.
[0029] In this preferred embodiment, the ink ejected from the plurality of nozzles 11a of each ink head 11 is an ink that cures when irradiated with ultraviolet radiation, in other words, an ultraviolet-curable ink. Here, the number of the ink heads 11 is eight, for example, as described above. Different ink heads 11 eject inks with different color tones. However, some of the ink heads 11 of the plurality of ink head 11 may eject inks of the same color tone. Each ink heads 11 may eject an ink with any color tone. The ink ejected from each ink head 11 is either a process color ink, such as cyan, magenta, yellow, light cyan, light magenta or black ink, or a special color ink, such as white, metallic or clear ink.
[0030] As shown in
[0031] As shown in
[0032] As shown in
[0033] The dampers 22 mitigate the changes in ink pressure to stabilize the ejection operation of the ink heads 11. In this preferred embodiment, the dampers 22 are provided in intermediate portions of the ink supply passages 20. Specifically, the dampers are provided in downstream side portions of the ink supply passages 20. For example, the dampers 22 are provided upstream of the ink heads 11 and downstream of the ink heaters 21. However, the dampers 22 may be located in any position. For example, the damper 22 may be directly connected to the ink heads 11.
[0034] In this preferred embodiment, as shown in
[0035] The ultraviolet irradiator 35 may have any configuration. In this preferred embodiment, the ultraviolet irradiator 35 includes a UV frame 36, and a plurality of light emitters 37. The UV frame 36 is a hollow member having an internal space therein. Here, the UV frame 36 preferably is a rectangular member, but the UV frame 36 is not limited to a particular shape. In this preferred embodiment, the UV frame 36 is provided on the right surface of the carriage frame 31. However, the UV frame 36 may be provided on a left surface of the carriage frame 31. For example, the carriage frame 31 and the UV frame 36 may be fixed to each other by connectors such as bolts.
[0036] In this preferred embodiment, the UV frame 36 preferably includes metal members. However, the UV frame 36 may be made from any material. For example, the UV frame 36 may be made from a non-metal material. The UV frame 36 and the carriage frame 31 may be made from the same material or different materials.
[0037] The plurality of light emitters 37 is a light source that emits light (here, ultraviolet radiation). More specifically, the plurality of light emitters 37 irradiates the inks ejected onto the recording medium 5 (refer to
[0038] When the light emitters 37 of the ultraviolet irradiator 35 emit ultraviolet radiation, the light emitters 37 also release heat. Conventionally, the heat emitted by the light emitters 37 is released to the outside of the printer and unnecessary. Thus, the inventor of the present application considered whether there is an effective way to use the heat emitted by the light emitters 37. The inventor of the present application focused attention on the inks that are ejected from the nozzles 11a of the ink heads 11. For effective ejection of inks from the nozzles 11a of the ink heads 11, it is preferable to maintain the viscosity of the inks to be ejected from the ink heads 11 within a predetermined range. To maintain the viscosity of the inks within a predetermined range, it is preferable to maintain the temperature of the inks to be ejected from the ink heads 11 within a predetermined temperature range. Thus, the inventor of the present application came up with the idea of using the heat emitted by the light emitters 37 to warm the inks to be ejected from the ink heads 11.
[0039] Next, the configuration by which the heat emitted by the light emitters 37 is transferred to the inks to be ejected from the ink heads 11 is described.
[0040] The heat relay 41 may have any configuration. For example, in this preferred embodiment, the heat relay 41 includes conductive wires. However, the entire portion of the heat relay 41 may not necessarily include conductive wires. For example, some portion of the heat relay 41 may include conductive wires and another portion of the heat relay 41 may include heat-radiating fins.
[0041] As shown in
[0042] The heat accumulator 42 may have any specific configuration. In this preferred embodiment, the heat accumulator 42 includes a block-shaped metal member. The inside of the metal member is preferably filled with a metal member. As shown in
[0043] In this preferred embodiment, as shown in
[0044] In this preferred embodiment, the printer 100 includes temperature sensors 45. The temperature sensors 45 detect temperatures of the inks. For example, the temperature sensors 45 are provided on the ink heads 11. Here, the temperature sensors 45 detect temperatures of the inks in the ink heads 11. However, the temperature sensors 45 may be installed at any locations. For example, the temperature sensors 45 may be installed on the ink supply passages 20 or on the members provided in the ink supply passages 20. In this case, the temperature sensors 45 are preferably installed downstream of the positions where the heat transmitters 43 are provided on the ink supply passages 20. In this case, the temperature sensors 45 detect temperatures of the inks in the ink supply passage 20. The temperature sensors 45 may be any type of temperature sensors. For example, the temperature sensors 45 are thermistors.
[0045]
[0046] In this preferred embodiment, the controller 50 is electrically and communicably connected to the ink heads 11, the ink heaters 21, the ultraviolet irradiator 35 (more specifically, the light emitters 37 of the ultraviolet irradiator 35) and the temperature sensors 45, and controls the ink heads 11, the ink heaters 21, the ultraviolet irradiator 35 and the temperature sensors 45. The controller 50 controls the timings of ejection of the inks from the ink heads 11. The controller 50 controls the timing of irradiation of ultraviolet radiation from the light emitters 37 of the ultraviolet irradiator 35. The controller 50 receives information about the temperatures of the inks detected by the temperature sensors 45. Then, the controller 50 controls the heat generation rates of the ink heaters 21 based on the information about the temperatures of the inks.
[0047] In this preferred embodiment, the controller 50 is configured or programmed to include a storage 51, a printing controller 52, a detector 53, and a heat adjuster 54. Each of the above elements may be constituted of software or may be constituted of hardware. For example, each of the above elements may be implemented by a processor or incorporated in a circuit.
[0048] The printing controller 52 performs control operations necessary to print on the recording medium 5 placed on the platen 7. Specifically, the printing controller 52 sequentially moves the recording medium 5 on the platen 7 forward (here, to the downstream side in the sub-scanning direction X), and causes the nozzles 11a of the ink heads 11 to eject the inks while moving the ink heads 11 in the main scanning direction Y. Here, the ink heads move in the main scanning direction Y and the ultraviolet irradiator 35 also moves in the main scanning direction Y. Thus, when the ultraviolet irradiator 35 moves in the main scanning direction Y, the light emitters 37 of the ultraviolet irradiator 35 irradiate the inks ejected onto the recording medium 5 with ultraviolet radiation. As a result, curing of the inks ejected onto the recording medium 5 is promoted.
[0049] The detector 53 and the heat adjuster 54 are used to adjust the temperatures of the inks to be ejected from the ink heads 11. Next, referring to
[0050] First, in step S101 in
[0051] Next, in step S103 in
[0052] In step S103, the heat adjuster 54 adjusts the heat to be emitted by the ink heaters 21. Here, if the temperatures of the inks detected by the temperature sensors 45 are lower than the predetermined temperature range, the heat adjuster 54 controls the ink heaters 21 so that the inks in the ink supply passages 20 are warmed. If the temperatures of the inks detected by the temperature sensors 45 are higher than the predetermined temperature range, the heat adjuster 54 controls the ink heaters 21 so that the temperatures of the inks in the ink supply passages 20 are lower. In this case, the heat adjuster 54 may control the ink heaters 21 so that the ink heaters 21 emit no heat. As a result of this control in step S103, the temperatures of the inks are able to be brought closer to the predetermined temperature range.
[0053] As described above, in this preferred embodiment, the inks to be ejected from the ink heads 11 have been preferably warmed to some extent to prevent the nozzles 11a of the ink heads 11 from being clogged by the inks to be ejected from the ink heads 11. Thus, here, when the light emitters 37 irradiate the inks ejected onto the recording medium 5 with ultraviolet radiation, the heat emitted by the light emitters 37 is, as shown in
[0054] In this preferred embodiment, the heat relay 41 preferably includes metal members. This facilitates transfer of the heat emitted by the light emitters 37 to the heat relay 41 and, consequently, facilitates warming of the inks to be ejected from the ink heads 11.
[0055] In this preferred embodiment, the heat transmitters 43 are connected to the heat relay 41 to apply heat to the ink supply passages 20. Here, the heat transmitters 43 preferably include metal members. This facilitates transfer of the heat transferred to the heat relay 41 to the ink supply passages 20 via the heat transmitters 43. This allows efficient warming of the inks in the ink supply passages 20 and, consequently, facilitates warming of the inks to be ejected from the ink heads 11.
[0056] In this preferred embodiment, the heat accumulator 42 is provided on an intermediate portion of the heat relay 41 to accumulate the heat emitted by the light emitters 37. Here, as shown in
[0057] In this preferred embodiment, as shown in
[0058] In this preferred embodiment, the detector 53 of the controller 50 detects temperatures of the inks to be ejected from the ink heads 11 with the temperature sensors 45 as shown in step S101 in
[0059] In this preferred embodiment, as shown in
[0060] A preferred embodiment of the present invention has been described in the foregoing. However, the above preferred embodiment is provided for illustrative purposes only, and the present invention can be implemented in various other forms.
[0061] In the above preferred embodiment, as shown in
[0062] In the above preferred embodiment, the heat relay 41 preferably includes conductive wires, and the heat accumulator 42 is a block-shaped metal member, for example. The heat transmitters are metal members provided on the ink supply passages 20. However, the carriage frame 31, the UV frame 36 or the like may serve as the heat relay 41, the heat accumulator 42 and the heat transmitters 43, for example. For example, the portion of the carriage frame 31 that extends from the portion connected to the UV frame 36 to the portions connected to the ink heads 11, the portion of the UV frame 36 that is connected to the carriage frame 31, and connectors (not shown), such as bolts, used to fix the UV frame 36 to the carriage frame 31 may serve as the heat relay 41 and the heat accumulator 42. The heat accumulator 42 may be omitted. Fixing portions (not shown) where the ink heads 11 are fixed to the carriage frame 31 or contact portions where the ink heads 11 are in contact with the carriage frame 31 may serve as the heat transmitters 43. In this case, the carriage frame 31 and the UV frame 36 preferably include metal members. Then, the heat emitted by the light emitters 37 is transferred to the ink heads 11 via the UV frame 36 and the carriage frame 31 as the heat relay 41 and the heat accumulator 42. Thus, the heat emitted by the light emitter 37 is able to be utilized to warm the inks in the ink heads 11.
[0063] In the above preferred embodiment, the ink heaters 21 are preferably provided on the ink supply passages 20, and the inks to be ejected from the ink heads 11 are preferably warmed with the heat emitted by the ink heaters 21 as well as the heat emitted by the light emitters 37, for example. However, the ink heaters 21 may be omitted. In this case, a configuration is possible in which the inks to be ejected from the ink heads 11 are warmed only with the heat emitted by the light emitters 37.
[0064] In addition, the techniques disclosed herein can be applicable to various types of inkjet printers. In addition to so-called roll-to-roll printers in which a rolled recording medium 5 is transported, such as the printer 100 shown in the above preferred embodiment, the techniques can be also applicable to flat-bed type inkjet printers, for example. In addition, the printer 100 is not limited to a printer that is used alone as an independent printer and may be combined with other devices. For example, the printer 100 may be incorporated in another apparatus.
[0065] As described above, the storage 51, the printing controller 52, the detector 53, and the heat adjuster 54 of the controller 50 may be defined by software. In other words, a computer may be caused to implement each of the above elements and their functions by loading a computer program into it. A preferred embodiment of the present invention includes a computer program that causes a computer to function as each of the above elements. The present invention also includes a non-transitory computer readable medium in which the computer program is recorded. Each of the above elements and functions may be implemented by one processor or a plurality of processors included in the controller 50. A preferred embodiment of the present invention further includes a circuit by which the same functions as those executed by the above elements are accomplished.
[0066] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.