Vehicle
10066609 ยท 2018-09-04
Assignee
Inventors
Cpc classification
F04B1/0413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01B1/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01B1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
It is intended to provide a vehicle comprising a fluid working machine which can reduce wear of parts and be produced at low cost. The fluid working machine 11, 12 is provided with an eccentric cam 17, a piston 18A to 18F, a cylinder 19A to 19F, a drive rod 20A-20F having an engaging part 24 engaging with the piston and a contact part 25 contacting the eccentric cam 17, a holding member 34A to 34F surrounding the drive rod, a pressing member 40A to 40F for pressing up the holding member in a radially outward direction, and at least one holding ring 41 for holding the holding member from the outside.
Claims
1. A device comprising: a hydraulic pump; a hydraulic actuator which is driven by pressurized oil supplied from the hydraulic pump; wherein at least one of the hydraulic pump and the hydraulic actuator is a fluid working machine which comprises: an eccentric cam; a plurality of pistons arranged radially around the eccentric cam; a plurality of cylinders provided for the plurality of pistons, respectively, each of the pistons being configured to reciprocate along a radial direction of the eccentric cam by rotation of the eccentric cam; a plurality of drive rods which are provided for the plurality of pistons, respectively, and wherein at least one of said drive rods comprises: a main part that extends along a corresponding one of the cylinders; an engaging part that is formed at one end of the main part and is engaged with corresponding one of the pistons; a contact part that is formed at the other end of the main part and contacts the eccentric cam; a holding member that is arranged about the main part and extends along the axial direction of the drive rod; a pressing member which presses the holding member, outward in the radial direction of the eccentric cam; and at least one holding ring which is arranged on the radially outwards side of the holding member to hold the holding member from the radially outwards side of the holding member.
2. The device according to claim 1, wherein the holding member comprises a cylindrical part surrounding the main part and an inward flange part provided at the radially outwards end of the cylindrical part, wherein the contact part has a diameter larger than the main part so that a stepped portion is formed between the contact part and the main part, wherein the pressing member is arranged in an annular space formed between an inner surface of the cylindrical part and an outer surface of the main part to press the inward flange part in a direction apart from the stepped portion.
3. The device according to claim 2, wherein the holding member comprises a pair of grooves on both sides of the cylindrical part, and wherein the fluid working machine comprises a pair of holding rings which are fitted in the pair of grooves, respectively.
4. The device according to claim 2, wherein an inner passage is formed in at least one of the plurality of pistons and/or at least one of the plurality of drive rods to supply working fluid from the working chamber to a contact surface of the contact part with the eccentric cam.
5. The device according to claim 1, wherein the holding member comprises a cylindrical part surrounding the main part and an outward flange part provided at the radially inwards end of the cylindrical part, and wherein the at least one holding ring holds the outward flange part of the holding member.
6. The device according to claim 5, wherein the outward flange part of the holding member comprises a groove, and wherein the at least one holding ring is fitted within the groove.
7. The device according to claim 6, wherein the holding member comprises a pair of grooves on both sides of the cylindrical part, and wherein the fluid working machine comprises a pair of holding rings which are fitted in the pair of grooves, respectively.
8. The device according to claim 6, wherein an inner passage is formed in at least one of the plurality of pistons and/or at least one of the plurality of drive rods to supply working fluid from the working chamber to a contact surface of the contact part with the eccentric cam.
9. The device according to claim 5, wherein the holding member comprises a pair of grooves on both sides of the cylindrical part, and wherein the fluid working machine comprises a pair of holding rings which are fitted in the pair of grooves, respectively.
10. The device according to claim 5, wherein an inner passage is formed in at least one of the plurality of pistons and/or at least one of the plurality of drive rods to supply working fluid from the working chamber to a contact surface of the contact part with the eccentric cam.
11. The device according to claim 1, wherein the holding member comprises a pair of grooves on both sides of the cylindrical part, and wherein the fluid working machine comprises a pair of holding rings which are fitted in the pair of grooves, respectively.
12. The device according to claim 11, wherein an inner passage is formed in at least one of the plurality of pistons and/or at least one of the plurality of drive rods to supply working fluid from the working chamber to a contact surface of the contact part with the eccentric cam.
13. The device according to claim 1, wherein an inner passage is formed in at least one of the plurality of pistons and/or at least one of the plurality of drive rods to supply working fluid from the working chamber to a contact surface of the contact part with the eccentric cam.
14. The device according to claim 13, wherein an orifice is provided in said inner passage to regulate a flow of the working fluid.
15. The device according to claim 1, wherein a surface of at least one of the plurality of drive rods facing the eccentric cam includes a recessed portion which is surrounded by a stepped boundary around an opening of the inner passage and which is configured to function as a working fluid sump, the stepped boundary separating the recessed portion from the contact surface.
16. The device according to claim 15, wherein the working fluid sump is formed so that a depth of the working fluid sump changes in a stepped manner in a circumferential direction of the eccentric cam.
17. The device according to claim 1, wherein a surface of at least one of the plurality of drive rods facing the eccentric cam includes a groove to which the inner passage opens and which is configured to function as a working fluid sump.
18. The device according to claim 1, wherein at least one of the plurality of pistons is fixedly coupled to a respective one of the plurality of drive rods and has a cylinder-engaging piston ring.
19. The device according to claim 1, wherein there is a gap between the holding member and the respective contact part during normal operation.
20. The device according to claim 1, wherein the holding member comprises a cylindrical part surrounding the main part and an outward flange part provided at the radially inwards end of the cylindrical part, and wherein the at least one holding ring holds the outward flange part of the holding member.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
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DETAILED DESCRIPTION
(16) At least one embodiment of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shape, its relative positions and the like shall be interpreted as illustrative only and not limitative of the scope of the present invention.
(17)
(18) The hydraulic transmission further comprises an oil line 15 extending between the hydraulic pump 11 and the hydraulic motors 12. The oil line 15 is formed by a high-pressure oil line 13 for connecting a discharge side of the hydraulic pump 11 to an intake side of the various hydraulic motors 12, and a low-pressure oil line 14 for connecting a discharge side of the various hydraulic motors 12 to an intake side of the hydraulic pump 11.
(19) In the example embodiment of
(20) Even in the case of separate hydraulic transmissions, some parts may be shared. For example, a hydraulic pump 11 comprises a plurality of cylinders 19. Some of these cylinders 19 might be part of a first hydraulic transmission, while some other cylinders 19 might be part of a second (third and so on) hydraulic transmission.
(21) The hydraulic pump 11 is driven by the rotation shaft 9 to generate operating oil of high pressure. High pressure oil is supplied to the hydraulic motors 12 via the high pressure oil line 13 to drive the hydraulic motors 12 by the operating oil of high pressure. The operating oil discharged from the hydraulic motors 12 is supplied to the hydraulic pump 11 via the low pressure oil line 14 to pressurize the operating oil again in the hydraulic pump 11 and then the operating oil having been pressurized is supplied to the hydraulic motors 12.
(22)
(23) The hydraulic motor 12 includes an eccentric cam 17 rotating with a rotary shaft of the actuated device 16 (e.g. a wheel 7, or an arm of an excavator etc.), pistons 18A to 18F, cylinders 19A to 19F and drive rods 20A to 20F for transmitting reciprocating motions of the pistons 19A to 19F to the eccentric cam 17. The pistons 18A to 18F and the cylinders 19A to 19F form working chambers 22A to 22F with cylinder heads 21A to 21F, respectively. Although not shown in
(24) The piston 18A to 18F, the cylinders 19A to 19F and the drive rods 20A to 20F are provided around and extend radially the eccentric cam 17. The pistons 18A to 18F are caused to reciprocate at different phase by the operating oil within the working chambers 22A to 22F and the eccentric cam 17. More specifically, while each of the pistons 18A to 18F moves from a top dead center toward a bottom dead center, the piston 18A to 18F is pressed radially inwardly toward the eccentric cam 17 along a cylinder axis by the operating oil introduced to the corresponding working chamber 22A to 22F from the high pressure oil line 13. In this process, the drive rod 20A to 20F corresponding to the piston 18A to 18F presses the eccentric cam 17, thereby causing an angular movement of the eccentric cam 17. Upon rotation of the eccentric cam 17, the piston 18A to 18F positioned near the bottom dead center is pressed up by the eccentric cam 17 via the drive rod 20A to 20F to discharge the operating oil from the working chamber 22A to 22F to the low pressure oil line 14.
(25) By the periodic reciprocation of the pistons 18A to 18F as described above, the rotary shaft of the generator 16 connected to the eccentric cam 17 rotates.
(26) In the following description, the pistons 18A to 18F are collectively described as the piston 18, the cylinders 19A to 19F are collectively described as the cylinder 19, the drive rods 20A to 20F are collectively described as the drive rod 20, the cylinder heads 21A to 21F are collectively described as the cylinder head 21 and the working chambers 22A to 22F are collectively described as the working chamber 22.
(27)
(28) The drive rod 20 includes a main part 23 extending along the cylinder 19, an engaging part 24 formed at one end of the main part 23 (on an outer side in the radial direction of the eccentric cam 17), and a contact part 25 formed at the other end of the main part 23 (on an inner side in the radial direction of the eccentric cam 17). The main part 23 extends approximately parallel to the radial direction of the eccentric cam 17 and transmits the reciprocating motion of the piston 18 to the eccentric cam side. The main part 23 extends generally axially along the cylinder 19 although the angle at which it extends relative to the axis of the cylinder 19 varies during operation and in some embodiments, the main part 23 does not extend parallel to the axis of the cylinder when the piston is at top dead centre.
(29) The engaging part 24 functions to engage the main part 23 with the piston 18. The engaging part 24 is configured to be held to the piston 18 by a fixing pin 51 from the inside of the radial direction of the eccentric cam 17. In one embodiment, the engaging part 24 has a part-spherical shape.
(30) By the contact part 25 coming into contact with the eccentric cam 17, the reciprocating motion of the piston 18 is converted into the rotating motion of the eccentric cam 17. In one embodiment, the contact part 25 is configured with a diameter larger than the main part 23. By this, the pressing force from the eccentric cam 17 can be transmitted evenly to the piston side via the drive rod 20.
(31) The main part 23 and the contact part 25 are formed integrally, whereas the engaging part 24 is formed as a separate member and fixed to the main part 23 by a bolt 26. Alternatively, the main part 23 and the contact part 25 may be formed separately, the engaging part 24 and the main part 23 may be formed integrally or the contact part 25 may be formed separately while the engaging part 24 is formed integrally.
(32) The hydraulic motor 12 includes a plurality of holding members 34A to 34F. The holding members 34A to 34F are each arranged around the main part 23 of the drive rod 20 to surround the main part 23, extending along the direction of the cylinder axis. In the following description, the holding members 34A to 34F are collectively described as the holding member 34.
(33) The holding members 34A to 34F are held back in radially inwards direction (with respect to the eccentric cam 17) by a ring 41. This causes a contact between the contact surface 27 of the respective drive rod 20 and the eccentric cam 17.
(34)
(35) The holding member 34 includes a cylindrical part 35 surrounding the main part 23 of the drive rod 20 while extending in the axial direction of the cylinder 19 (radial direction of eccentric cam 17), an inward flange part 36 provided at the radially outwards end of the cylindrical part 35 and an outward flange part 37 provided at the radially inwards end of the cylindrical part 35.
(36) As shown in
(37) The pressing member 40 is housed in the annular space 39 surrounded by the cylindrical part 35 of the holding member 34. Thus, during the operation of the hydraulic motor 12, it is possible to prevent the pressing member 40 from interfering with nearby parts, thereby achieving an excellent reliability of the machine.
(38) The outward flange part 37 is provided at the radially inwards end of the cylindrical part 35 (i.e. at the side of the cylindrical part 35 nearer to the eccentric cam 17). Thus, compared to the case where the outward flange part 37 held by the holding ring 41 is formed at the radially outwards end of the cylindrical part 35 (i.e. at the side of the cylindrical part 35 farther from the eccentric cam 17), the attitude of the holding member 34 held by the holding ring 41 becomes stable.
(39) Further, by forming the outward flange part 37 at the radially inwards end of the cylindrical part 35 (i.e. on the side of the cylindrical part 35 nearer to the eccentric cam 17), it is possible to reduce the diameter of the holding ring 41 for holding the outward flange part 37, thereby attaining a more compact holding ring 41.
(40) Between the outward flange part 37 and the drive rod 20 (the stepped portion 38), a clearance 48 is provided. The clearance is set in advance so that, during the normal operation of the hydraulic motor 12, there is still a small gap (for instance, a few millimeters) between the outwards flange part 37 and the drive rod 20 even when the pressing member 40 is in the most compressed state during the operation of the hydraulic motor 12. In this manner, by providing the clearance 48, it is possible to absorb shock caused by a movement of the holding member 34 along the drive rod 20, (thus reducing the wear thereof), and also possible to absorb a manufacturing error of the parts.
(41) In such a case that the hydraulic motor 12 abnormally operates for some reason and the pressing member 40 is deformed beyond an expected range, the outward flange part 37 comes in contact with the drive rod 20 to restrict over-deformation of the pressing member 40. In this manner, even when there is abnormality such as a failure of components, it is possible to restrict the deformation of the pressing member 40 within the expected range and also to prevent the holding ring 41 and the holding member 34 from moving unexpectedly, thereby preventing the abnormality from developing into a significant failure.
(42) A plurality of the pressing member 40 are provided corresponding to the drive rods 20A to 20F. The holding members 34A to 34F are pressed in a radially outwards direction by the pressing members 40A to 40F while being held inwardly by the holding ring 41. Thus, the drive rods 20A to 20F are pressed against the eccentric cam 17 by reaction from the pressing members 40A to 40F. By this, it is possible to maintain the contact between the drive rods 20A to 20F and the eccentric cam 17 regardless of the rotation phase of the eccentric cam 17. Therefore, it is possible to reduce the wear of the drive rods 20A to 20F as well as the wear of the eccentric cam 17. In the following description, the pressing members 40A to 40F are collectively described as the pressing member 40.
(43) Between the holding ring 41 and the outward flange part 37, a slide member 42 may be provided. As shown in
(44) The slide member 42 is, for instance, made of PEEK material (Polyether ether ketone). By arranging this slide member 42 between the holding ring 41 and the holding member 34, it is possible to reduce the wear of the holding ring 41 and the holding member 34.
(45) Further, the slide member 42 can be attached to the outward flange part 37 by adhesive 44.
(46) In the slide member 34, a groove 43 is formed, extending along the circumferential direction of the eccentric cam 17. By fitting the holding ring 41 in the groove 43, it is possible to regulate the position of the holding ring 41. By this, during the operation of the hydrulic motor 21, the holding ring 41 is prevented from coming off from the holding member 34. As a result, it is possible to improve the reliability of the machine.
(47) The groove 43 is formed in the outward flange part 37 on both side of the cylindrical part 35, i.e. the grooves 43A and 43B being formed on both sides of the cylinderical part 35, respectively. In each of the grooves 43A, 43B, a corresponding one of the holding rings 41A, 41B is fitted. In this manner, by forming the groove 43 on each side of the cylindrical part 35 so that the holding ring 41 is fit therein, the attitude of the holding member 34 held by the holding ring 41 can be stable.
(48) The holding member 34 and the holding ring 41 are, for instance, made of metal. The holding member 34 may be made of aluminium and the holding ring 41 may be made of iron.
(49)
(50) In the embodiment, even numbers of the units are provided. However, this is not limitative and odd numbers of the units 50 may be provided. Further, the units are arranged symmetrically with respect to a center of the eccentric cam 17. However, this is not limitative and the units may be arranged asymmetrically.
(51)
(52) In the hydraulic motor 12, the eccentric cam 17 rotates with the rotary shaft of the actuated device 16 (e.g. wheel 7). In the unit 50A, the rotation of the eccentric cam 17 presses up the drive rod 20A outwardly in the radial direction of the eccentric cam 17. While being pressed up, the drive rod 20A presses the holding ring 41 outwardly in the radial direction of the eccentric cam 17 via the pressing member 40A. In this manner, the holding ring 41 moves in an upward direction in
(53) In contrast, in the unit 50D with the phase opposite to the unit 50A, the drive rod 20D is not pressed against the eccentric cam 17 (depending on a situation, the drive rod 20D moves away from the eccentric cam 17). Meanwhile, the holding ring 41 moves in the upward direction in
(54)
(55) In a fashion opposite to
(56) In contrast, in the unit 50A with the phase opposite to the unit 50D, the drive rod 20A is not pressed against the eccentric cam 17 (depending on a situation, the drive rod 20A moves away from the eccentric cam 17). Meanwhile, the holding ring 41 moves in the downward direction in
(57) As shown in
(58) Further, by arranging the pressing members 40A to 40F in the hydraulic motor 12, the gap possibly generated between the drive rods and the holding members can be filled. Therefore, it is unnecessary to manufacture each of the parts with precision beyond necessity, thereby achieving lower manufacturing cost.
(59) In
(60) The first inner passage 28A has a greater cross-sectional area than the second inner passage 28B. By this, even when the drive rod 20 is inclined with respect to the cylinder axis, it is possible to maintain the communication between the first inner passage 28A and the second inner passage 28B. As a result, it is possible to supply the operating oil to the contact surface 27 regardless of the rotation phase of the eccentric cam 17, thereby reducing the wear of the contact surface 27 effectively.
(61) A third inner passage 28C is also formed in the piston 18 to supply the operating oil from the working chamber 22 to an engaging surface 29 which the piston 18 and the drive rod 20 (the engaging part 24) slide against. By this, a fluid film is formed on the engaging surface 29, thereby reducing the wear of the piston 18 and the drive rod 20.
(62) In the second inner passage 28B, an orifice 30 is provided to regulate a flow of the operating oil introduced from the working chamber 22. By this, it is possible to regulate the flow of the operating oil to the contact surface so as to achieve a favorable effect of reducing the wear the contact surface 27.
(63) Further, in the example shown in
(64) On a surface of the drive rod 20 (the contact part 25) facing the eccentric cam 17, the surface is recessed to form a working sump 32 in an area including the opening 32 of the inner passage 28. In the working sump 32, the operating oil is supplied from the working chamber 22 via the inner passage 28. The operating oil stored in the working fluid sump 32 leaks about from the working fluid sump 32 to form the fluid film on the contact surface 27. In this manner, the fluid film is formed on the contact surface 27, thereby reducing the wear in the contact surface 27.
(65)
(66)
(67) Particularly in the example of
(68) In the above embodiments, the slide member 42 is fixed to the outward flange part 37 by adhesive 44. However, this is not limitative and instead, the slide member 42 and the outward flange part 37 may be clamped from outside and fixed by a clamp member 45, as shown in
(69) In an alternative embodiment shown in
(70) While the present invention has been described with reference to the exemplary embodiments, it is obvious to those skilled in the art that various changes may be made without departing from the scope of the invention.