Framework of relay and relay
10068731 ยท 2018-09-04
Assignee
Inventors
Cpc classification
H01H50/042
ELECTRICITY
International classification
H01H50/04
ELECTRICITY
Abstract
A framework part of a relay and a relay. An inner hollow portion and peripheral windows are formed by the framework. The windows are communicated with the exterior of the framework and the hollow portion. At least one group of contactors that can correspondingly contact are accommodated in the hollow portion. An arc gap is formed between the contactors that can correspondingly contact. The windows are aligned with the arc gap from an outer side. A main body of the framework is a hollowed injection molding framework, and has multiple windows that are aligned with the arc gap from the outer side, so that, under the precondition of ensuring the structural strength, materials can be reduced and the cost can be reduced. The windows can be used for installing functional components such as magnetic steel, a resistant act clip or an arcing and are extinguishing piece. The framework is made be applicable to relays and breakers having more functions and requirements, so as to improve a scope of application of products to a great extent and facilitate reduction of molds and other manufacturing costs.
Claims
1. A framework portion of a relay, wherein: a hollow portion is formed inside the framework and a window is formed on the periphery of the framework, the window communicates the outside of the framework and the hollow portion; two sets of contacts that are contactable correspondingly with each other are accommodated inside the hollow portion; an arc gap is formed between the contacts that are contactable with each other, the window is aligned with the arc gap from outside, wherein the framework is formed integrally, and is made of plastic materials, the two sets of contacts include the movable contacts and stationary contacts, respectively, a main body of the framework comprises a plurality of posts, an upper mounting portion and a lower connection portion, each of the posts is arranged with distances on a periphery of the hollow portion, the windows are formed between adjacent posts; the upper mounting portion is connected with each of the posts at an upper portion; the lower connection portion is connected with each of the posts at a lower portion; and the lower connection portion is fixedly connected with a magnetic circuit system, wherein the framework portion further comprises at least one magnetic steel and at least one arc resistance piece; the magnetic steel is mounted to the windows, the magnetic steel is located on the periphery of the arc gaps, and the magnetic steel blow an arc created at the arc gaps; the arc resistance piece is mounted to the windows, and the arc resistance piece is located in the direction of the arc blowing direction of the magnetic steel.
2. The framework portion of the relay according to claim 1, wherein a plurality of slots are provided symmetrically in a transverse direction on the windows symmetrically located on both sides of the framework, respectively, the plurality of slots are arranged from up to down, and the both ends of the slots communicates outside of the framework and the hollow portion.
3. The framework portion of the relay according to claim 2, wherein the plurality of slots are arranged from up to down with distances therebetween.
4. The framework portion of the relay according to claim 3, wherein the framework portion further comprises two first arc extinguishing pieces and at least two second arc extinguishing pieces; the two first arc extinguishing pieces are mounted symmetrically in the slots on a uppermost layer of both sides of the framework; and the two first arc extinguishing pieces are close to or abut against the corresponding contacts that are contactable correspondingly, the at least two second arc extinguishing pieces are mounted symmetrically in the corresponding slots on both sides of the framework, abut under the first arc extinguishing pieces; and the second arc extinguishing pieces have a length smaller than that of the first arc extinguishing pieces, such that the second arc extinguishing pieces are spaced from the corresponding contacts with a certain distance in a projection plane.
5. The framework portion of the relay according to claim 4, wherein each of the first arc extinguishing pieces and second arc extinguishing pieces is provided with an opening facing inwards the framework, the openings of the first arc extinguishing pieces are close to or abut against the corresponding arc gaps.
6. The framework portion of the relay according to claim 5, wherein each of the openings of the first arc extinguishing pieces and second arc extinguishing pieces has a Y-shape.
7. The framework portion of the relay according to claim 1, wherein the magnetic steel blow the arc towards the outside of the reply or the outside of the contactor framework with the function of the magnetic field of the magnetic steel.
8. The framework portion of the relay according to claim 7, wherein the arc resistance piece is made of a ceramic piece.
9. The framework portion of the relay according to claim 8, wherein the magnetic steels are provided in pairs, and opposing surfaces of opposing magnetic steels have reversed magnetic poles.
10. The framework portion of the relay according to claim 9, wherein the framework portion comprise two sets of parallel contacts, and the arc gaps having two spaces; the magnetic steels is located respectively along an extension line extending outwards from a connecting line between the two arc gaps; at least two pairs of the arc resistance pieces are mounted on an outside of the arc gaps, a connecting line between centers of corresponding arc resistance pieces is perpendicular to that between the two arc gaps.
11. The framework portion of the relay according to claim 10, wherein the arc resistance piece is mounted to the main body of the framework by means of snapping or embedded pieces.
12. The framework portion of the relay according to claim 10, wherein a limit rib is formed on the mounting position of the main body of the framework, the limit rib has a shape matching with a shape of the arc resistance piece, and the limit rib has a snapping strip on its surface contacting with an edge of the arc resistance piece, the snapping strip has a slope snapping the edge of the arc resistance piece from outside to inside.
13. The framework portion of the relay according to claim 9, wherein the framework comprises two sets of parallel contacts, and the arc gaps having two spaces; the arc resistance pieces is mounted to the windows in an extension line extending outwards from a connecting line between the two arc gaps; the magnetic steel is mounted to the windows outside the arc gaps, a connecting line between centers of corresponding magnetic steels is perpendicular to that between the two arc gaps.
14. The framework portion of the relay according to claim 8, wherein the arc resistance pieces are provided in pairs, and the arc resistance pieces are provided symmetrically with respect to a center aligned to a center of the arc gap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(20) Features and advantages of the present invention will be apparent from the examplary embodiments in the following description. It is appreciated that the present invention may have various modifications from different embodiments without departing the scope of the present invention, and that the description and drawings therein are intended to be explanatory, rather than limiting the present invention.
(21) The orientation terms like up, down, top and bottom referred in the present invention are merely used for explain the relative positions of the components, rather than defining the specific mounting orientations of the components of the present invention.
(22) As show in
(23) The stationary contacts 22 on the bottom of the lead terminal portion 2 correspond to and match with the movable contacts 31 of the movable spring portion 3 respectively (see
(24) The magnetic steel 4 may be mounted to the window 15 of the framework main body 1. The magnetic steel 4 is located on the periphery of the cavity portion 11. The magnetic steel 4 may perform arc blowing to the are created when breaking contact in the arc gap A inside the cavity portion 11. The arc resistance piece 5 is mounted to the window 15 of the framework main body 1, and is located on the are blowing direction of the magnetic steel 4. In the case that the contacts are multiple sets, the form of the corresponding framework main body is not limited to the shape as shown in the figures, and the arc resistance piece 5 and magnetic steels 4 may be increased correspondingly in sets. The expression that the resistance are piece 5 is located on the arc blowing direction of the magnetic steel 4 means, under the magnetic field of the magnetic steel 4, the are at the arc gap A is blown towards the periphery direction, and the arc resistance piece 5 can block the arc blown by the magnetic steel 4 so as to extinguish the arc and lower the temperature. In a better method, for easier mounting, a ceramic piece 5 may be also arranged symmetrically with its center aligned with that of the arc gap A.
(25) When the relay is applied for a relatively higher load, it the arc strike on the plastic around the contacts, the plastic may be carbonized and the insulation property may be decreased sharply. In order to avoid this, in an embodiment of the present invention, an arc resistance piece 5 that can resistant high temperature, such as a ceramic piece, is mounted symmetrically close to the arc gap A. The arc resistance material has the effect of cooling the arc, improves the reliability and electric life of the product, has a cost lower than that of a framework entirely made of ceramic material, and may make the structure of the framework more concise. Here, the magnetic steel 4 is the arc blowing device, and certainly, an electromagnetism arc blowing device or other arc blowing devices may be used.
(26) In particular, the first embodiment is shown in
(27) The framework main body 1 is a hollow framework and has a plurality of windows 15 being aligned to the are gaps from outside, which allows saving materials and lowering costs with ensured structure strength.
(28) Here, as shown in
(29) In the first embodiment as shown in
(30) The high temperature resistance material of the are resistance pieces 5 may be PET/GF antiflaming arc resistance composite materials, composite polytef arc resistance material; heat and arc resistance organosilicon plastic or ceramic pieces. In the materials as above, the ceramic pieces has low cost and stable properties, and the are resistance pieces 5 in an embodiment of the present invention are thusly made of ceramic material. As shown in
(31) Limit ribs 151 may be formed at the position on the windows 15 where the arc resistance pieces 5 are mounted. Both ends of the limit ribs 151 are connected to the posts 12 on both sides. The shape of the limit ribs 151 fit the shape of the arc resistance piece 5. As shown in
(32) The arc resistance piece 5 may be fixed by, besides the above-mentioned manner, integrally injected together with the framework main boy, or snapped into the framework main body by an up-down slot, and so on.
(33) With reference to the schematic diagram of
(34) Certainly, in a second embodiment as shown in
(35) An embodiment shown in
(36) The arc resistance material in the above-mentioned embodiment of the present invention has the effect of cooling the arc, improves the reliability and electric life of the product, has a cost lower than that of a framework entirely made of ceramic material, and may make the structure of the framework more concise.
(37) As shown in
(38) Said plurality of slots 16 are arranged with distances in a direction from up to down.
(39) The framework further comprises two first arc extinguishing pieces 17 and at least two second are extinguishing pieces 18. Said two first arc extinguishing pieces 17 are symmetrically mounted into the slots 16 in the uppermost layer on both sides of the framework, respectively, and the two first arc extinguishing pieces 17 are close to or abut against the corresponding lead terminal portions 2, respectively. Said at least two second arc extinguishing pieces 18 are symmetrically mounted into the corresponding slots 16 on both sides of the framework, respectively, and located below and adjacent to the first arc distinguishing pieces 17. The second arc extinguishing pieces 18 have a length smaller than that of the first arc extinguishing pieces 17, such that there are distances between the second are extinguishing pieces 18 and the lead terminal portions in the projection plane. In this embodiment, there are four second arc extinguishing pieces 18. Each sides of the framework main body 1 is mounted with two second arc extinguishing pieces 18.
(40) Said first arc distinguishing pieces 17 and second arc extinguishing pieces 18 are each provided with an opening facing the inside of the framework. That is, the first arc distinguishing pieces 17 are provided with openings 171 facing the inside of the framework, and likewise, the second arc distinguishing pieces 18 are provided with openings (not shown in the figures) facing the inside of the framework.
(41) Said openings 171 of the first are distinguishing pieces 17 is close to or abut against the corresponding lead terminal portion 2.
(42) Said openings 171 of the first arc distinguishing pieces 17 may have a Y-shape, and certainly may have a V-shape. Likewise, the openings of the second arc distinguishing pieces 18 have a Y-shape.
(43) Said openings 171 of the first are distinguishing pieces 17 is close to or abut against the stationary contacts 22 of the corresponding lead terminal portions.
(44) A recess for placing a return force spring of the pushing mechanism is also provided on the top of the hollow portion of said framework, so as to provide a return force for the pushing mechanism.
(45) The bottom of the lead terminals and said stationary contacts are fixed with each other by riveting.
(46) A recess 19 for placing a return Mice spring of the pushing mechanism is also provided on the top of the hollow portion of said framework main body 1, so as to provide a backward force for the pushing mechanism.
(47) The bottom of the lead terminals 21 and said stationary contacts 22 are fixed with each other by riveting.
(48) The third embodiment of the present invention provides a framework portion of a relay, wherein a plurality of slots 16 are provided symmetrically on both sides of the framework. The plurality of slots are arranged from up to down, and both ends of the plurality of slots 10 communicate with the outside of the framework main body 1 and the hollow portion 10 of the framework, respectively. In this way, an are extinguishing pieces may be selected to be used or not used according to different loads. In the case of a small load, the arc extinguishing piece may be not used, and the arc is extinguished by a contact gap; in the case that the arc extinguishing pieces is needed, besides using a first are extinguishing piece 17, different numbers of second arc extinguishing pieces may be selected and used according to different load, so as to achieve a best arc extinguishing effect, and has universality and flexibility. In this embodiment, first arc extinguishing pieces 17 are inserted into the slots 16 in an uppermost layer on both sides of the framework, and two first arc extinguishing pieces 17 are close to or abut against the contacts 12 of the corresponding lead terminal portions, respectively, forming unipotential positions with the contacts 12, so as to perform arc extinguishing, and avoid the disadvantage caused by arc extinguishing with permanent magnetic or enlarged contact gap as done in the prior art. A better arc extinguishing effect may be achieved without the disadvantages of increased cost, enlarged product size and prolonged product acting time. In this embodiment, the arc extinguishing is also achieved by inserting one or more second arc extinguishing pieces 18 under the first arc extinguishing pieces 17 on both sides of the framework, the second arc extinguishing pieces 18 are cooperated with the first arc extinguishing pieces. The one or more second arc extinguishing pieces 18 are arranged with distances therebetween under the first arc extinguishing pieces 17, so as to divide the are into a lot of short arcs a (as shown in
(49) Although the present invention has been described with respective to several exemplary embodiments, it should be appreciated that the terms used are intend to illustrative and exemplary, rather than limiting terms. Since the present invention can be specifically implemented in various manners without departing the spirit or substance thereof, it should be appreciated that the abovementioned embodiments are not limited to any aforementioned details, and should be explained broadly within the spirit and scope defined by the appending claims. Therefore, all the variations and modifications in the scope of the claims and its equivalents should be covered by the claims.