Modular wall paneling system
10066388 ยท 2018-09-04
Inventors
Cpc classification
H01H35/346
ELECTRICITY
E04F13/083
FIXED CONSTRUCTIONS
E04B2002/7483
FIXED CONSTRUCTIONS
B65D73/0014
PERFORMING OPERATIONS; TRANSPORTING
E04B2/46
FIXED CONSTRUCTIONS
International classification
E04B2/46
FIXED CONSTRUCTIONS
E04F13/08
FIXED CONSTRUCTIONS
B65D73/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A modular wall paneling system includes at least two plates. Each plate defines a longitudinal length, and each plate has a plurality of fixture apertures disposed through the plate along the longitudinal length. Each plate has a plurality of panel apertures disposed through plate along the longitudinal length. The plurality of fixture apertures are generally parallel to the plurality of panel apertures. Included are a plurality of panels, each panel having a panel substrate and each panel having at least two hooks disposed on a backside of the panel substrate. Each of the at least two hooks are configured to removably lock into the panel apertures of the at least two plates.
Claims
1. A modular wall paneling system, comprising: at least two plates, each plate defining a longitudinal length and a frontside opposite a backside, and each plate comprising a plurality of fixture apertures disposed through each respective plate disposed along the longitudinal length of each respective plate, and each plate comprising a plurality of panel apertures disposed through each respective plate disposed along the longitudinal length of each respective plate, where the plurality of fixture apertures for each respective plate are disposed generally parallel along the longitudinal length to the plurality of panel apertures for each respective plate; wherein each plate comprises an extension extending from and disposed perpendicular to the backside of each plate, the extension extending at least a portion along the longitudinal length, and wherein no extension extends perpendicularly beyond the frontside; wherein for each plate the plurality of fixture apertures are disposed parallel on one side of the extension and the plurality of panel apertures are disposed parallel on the other side of the extension; wherein each plate comprises a void starting from the backside of each plate aligned along and in spatial communication with the plurality of fixture apertures, the void extending perpendicularly away from the backside adjacent to the extension, wherein the void is open-ended extending perpendicularly away from the backside and accessible in the direction perpendicular to the backside of each plate to receive a stud in a building frame of a building wherein the backside and the extension are configured to abut the stud and wherein a fastener is configured to extend through a respective fixture aperture and into a respective stud to attach the respective stud within the void of a respective plate; and a plurality of panels, each panel having a panel substrate and each panel having at least two hooks disposed on a backside of the panel substrate, where each of the at least two hooks are configured to removably lock into the plurality of panel apertures of the at least two plates.
2. The system of claim 1, wherein at least one panel from the plurality of panels comprises an electronic switch panel, a light switch panel, a cabinet panel, a light bulb panel, a back lit panel, a picture frame panel, a mirror panel, a T.V. stand panel, an electronic equipment stand panel, an equipment stand panel, a shelf panel, an electrical socket panel or an air register panel.
3. The system of claim 1, wherein each respective plate comprises a second set of a plurality of panel apertures.
4. The system of claim 3, wherein the second set of the plurality of panel apertures on each respective plate are disposed parallel to the plurality of fixture apertures on an opposite side of the first set of the plurality of panel apertures.
5. The system of claim 1, wherein at least one plate from the at least two plates comprises an angled bend.
6. The system of claim 1, wherein the at least two plates are extruded.
7. The system of claim 1, wherein the at least two plates are formed from a single flat piece of metal and then the plurality of fixture apertures on each respective plate and the plurality of panel apertures on each respective plate are punched.
8. The system of claim 7, wherein the extension on each respective plate comprise a plurality of tabs.
9. The system of claim 8, wherein the plurality of tabs on each respective plate are cut and bent at the same time the plurality of fixture apertures and panel apertures on each respective plate are formed.
10. The system of claim 9, wherein the plurality of tabs on each respective plate comprise at least two tabs, wherein the at least two tabs on each respective plate are disposed on one side about the plurality of fixture apertures on each respective plate and at least one additional tab on each respective plate is disposed on the other side about the plurality of fixture apertures on each respective plate.
11. The system of claim 1, wherein the plurality of panel apertures on each respective plate comprise at least five slots.
12. The system of claim 1, wherein the plurality of fixture apertures on each respective plate comprise at least two holes.
13. The system of claim 1, wherein the at least two plates are at least two flat rectangular plates.
14. The system of claim 1, wherein no portion of each plate resides within the void thereby preventing a stud from being abutted against the backside of each plate.
15. A modular wall paneling system, comprising: a first flat rectangular plate extending along a first longitudinal length and defining a first frontside opposite a first backside, the first plate comprising a plurality of first fixture holes extending along the first longitudinal length disposed generally along a first centerline of the first plate, the first plate comprising a first plurality of panel slots extending along the first longitudinal length disposed adjacent to the first plurality of fixture holes, the first plate comprising a first extension disposed along the first longitudinal length and extending perpendicular to the first backside of the first plate, wherein the plurality of first fixture holes are disposed to one side of the first extension and the first plurality of panel slots are disposed on the other side of the first extension, wherein the first plate comprises a first void starting from the first backside of the first plate aligned along and in spatial communication with the plurality of first fixture holes, the first void extending perpendicularly away from the first backside adjacent to the first extension, wherein the first void is open-ended extending perpendicularly away from the backside and accessible in the direction perpendicular to the backside of the first plate to receive a first stud in a building frame of a building, wherein the first backside and the first extension are configured to abut the first stud, and wherein no extension extends perpendicularly beyond the first frontside; a second flat rectangular plate extending along a second longitudinal length and defining a second frontside opposite a second backside, the second plate comprising a plurality of second fixture holes extending along the second longitudinal length disposed generally along a second centerline of the second plate, the second plate comprising a second plurality of panel slots extending along the second longitudinal length disposed adjacent to the second plurality of fixture holes, the second plate comprising a second extension disposed along the second longitudinal length and extending perpendicular to the second backside of the second plate, wherein the plurality of second fixture holes are disposed to one side of the second extension and the second plurality of panel slots are disposed on the other side of the second extension, wherein the second plate comprises a second void starting from the second backside of the second plate aligned along and in spatial communication with the plurality of second fixture holes, the second void extending perpendicularly away from the second backside adjacent to the second extension, wherein the second void is open-ended extending perpendicularly away from the backside and accessible in the direction perpendicular to the backside of the second plate to receive a second stud in the building frame of the building, wherein the second backside and the second extension are configured to abut the second stud, and wherein no extension extends perpendicularly beyond the second frontside; wherein the first and second plates are configured to be installed on adjacent first and second studs in the building frame of the building through fasteners that extend through respective fixture holes and into a respective stud; and a plurality of panels, each panel having a panel substrate with a panel frontside and a panel backside, each panel backside comprising at least two hooks where one hook is disposed on a right side of each panel substrate and a second hook is disposed on a left side of each panel substrate, wherein the at least two hooks are configured to removably attach with the first and second plurality of panel slots when the first plate and second plate are attached to the adjacent studs on the building frame.
16. The system of claim 15, wherein the first plate and first extension and also the second plate and second extension are made in an extrusion process.
17. The system of claim 15, wherein the first and second plates are formed from a single flat piece of metal and then first and second extension of each plate are formed in a punching and bending process.
18. The system of claim 17, wherein the first extension comprises a first plurality of tabs and the second extension comprises a second plurality of tabs.
19. The system of claim 18, wherein for each plate the first and second plurality of tabs each comprise at least two tabs, wherein the at least two tabs are disposed on one side about each respective plurality of fixture holes and at least one additional tab is disposed on the other side about each respective plurality of fixture holes.
20. The system of claim 15, wherein at least one panel from the plurality of panels comprises an electronic switch panel, a light switch panel, a cabinet panel, a light bulb panel, a back lit panel, a picture frame panel, a mirror panel, a T.V. stand panel, an electronic equipment stand panel, an equipment stand panel, a shelf panel, an electrical socket panel or an air register panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings illustrate the invention. In such drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
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(25) The alarm may comprise a light or a speaker configured to produce an audible sound. The alarm may also send an alarm signal to an operator, where the alarm signal comprises a text message, an email, a phone message, a paging message.
(26) An air pressure valve may be disposed within a surface of the compartment. The pressure sensor may comprise a pressure sensing bias, where the bias is configured to be overcome by the pneumatic pressure in the compartment and configured to not be overcome by a pressure of the surrounding environment.
(27) A portion of the pressure sensor assembly may be in fluid communication with the inside of the compartment and an opposite portion of the pressure sensor assembly may be in fluid communication with the surrounding environment.
(28) The pressure sensor may comprise a switch, where the switch is open in the presence of the pneumatic pressure inside the compartment and where the switch is closed when the pneumatic pressure inside the compartment is released.
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(30) The battery 18 is connected to a microprocessor 16. The microprocessor 16 is able to perform various tasks that it is programmed to do. However, a microprocessor 16 is not even necessary in the present invention. A simple electrical circuit can be constructed that does not require the use of any electronic logic or programming, as will be later disclosed.
(31) The battery 18 is also connected to a pressure sensor 14. Many types of pressure sensors 14 may be utilized for the present invention.
(32) Also disposed or connected to the circuit board 12 is a transmitter/antenna 20. The transmitter 20 is configured to send a signal 44. The signal 44 may be many types of signals, such as a radio frequency signal or an infrared signal. The pressure sensor assembly 10 is constructed and configured to send the signal 44 upon detecting a pressure differential.
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(34) The pressure sensor assembly 10 is shown inside the bubble 24. The pressure sensor assembly 10 is configured to monitor the pressure inside the package 46. If a thief attempts to open the package the pressure inside the bubble 24 is released which is then detected by the pressure sensor assembly 10. The pressure sensor assembly 10 can then send a signal 44 to alert various devices.
(35) Also shown in
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(38) The alert device 30 can be a multitude of devices such as visual lights, audible alarm sounds, computers, cell phones, smart phones, laptop computers, specialized security systems and devices or combinations thereof. The alert device 30 can even be programmed to send a second signal 48 to alert various other devices or personnel. The second signal 48 can be a text message, an email, a pager signal, a tweet, a phone call or a phone message. The second signal 48 can be received by a buildings security system and direct security personnel to the area where the theft is occurring.
(39) It would also be advantageous if the alert device 30 was configured to direct other electronic surveillance means to the location of the pressure sensor device 10. For instance, when a pressure sensor device 10 sends a signal 44, the location of the signal 44 can be tracked. Video of the area or location of the pressure sensor assembly 10 can be recorded and tracked. For example, two or three receivers 28 and two or three alert devices 30 can be used to accurately locate the location of the pressure sensor assembly 10.
(40) A significant advantage of the present invention is that the exact moment a thief attempts to open a package 46 the pressure sensor assembly 10 will detect the pilfering. Yet, a customer can purchase the product and then open the package 46 outside the store. The package 46 does not have to include extra thick plastic or other theft deterrent means that is also difficult for the customer to open.
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(42) A valve 40 is also shown. The valve 40 is just one embodiment of how a high pressure is created inside the package 46. The valve 40 can be used to pressurize the inside of the package 46. Alternatively, the inside of the package 46 can be pressurized during manufacture of the package 46 when the product 26 is enclosed therein.
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(44) It is preferred that the pressure sensor assembly 10 be fully enclosed in the pressurized enclosure of the package 46.
(45) When the package 46 is opened, the membrane 50 moves downward as shown herein in
(46) The second invention disclosed herein discloses a modular wall panel system 100.
(47) The track 110 comprises a flat base 112 (i.e. a flat rectangular plate) which includes a plurality of fixture holes (fixture apertures) 114 along a centerline 115 of the plate and a plurality of slots (panel apertures) 116. At least two fixture holes 114 should be used to properly attach the track 110 to the stud, but in another embodiment at least 3-10 or more fixture holes 114 can be used. The plurality of slots 116 must be many in number to allow the ease of placement of the panels 124 (discussed later herein), therefore in one embodiment the plurality of slots is at least 5-18 slots or more.
(48) The track 110 also has first extension 118a and a second extension 118b. The extensions 118 are typically perpendicular to the base 112 and extend along a backside 117, such that no extensions extend beyond the frontside 119. The width between the extensions are the same as the width of a 24 used in building constructions. The extensions 118 are used as guides to help place and capture the stud 120. During attachment of the track 110 to the stud 120, the extensions 118 dramatically increase the ease of placement. Fasteners may then be used to permanently attach the track 110 to the stud 120 through the plurality of fixture holes 114. As shown in
(49) The extensions 118 can be on just one side (left to right) of the flat base 112 (not shown) or be on both sides of the base 112 as shown in
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(53) It is important that the studs 120 be accurately placed during manufacturing. Therefore, a surrogate panel (not shown) can be made that is simply two hooks separated at a set distance. The surrogate panel is used to locate the studs before they are affixed to the permanent structure. The surrogate panel can then be removed or left in place for structural strength and continued alignment. The surrogate panel may be one thin piece of material that is designed to fit behind the regular panels 124.
(54) The present invention teaches one embodiment of slots 116 and hooks 126 used for removably attaching the panels 124 to the tracks 110. However a variety of structures could be used that accomplish similar functionality. Therefore, this disclosure is not limited to the precise forms described and shown herein.
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(56) The panels 124 can also be configured with a variety of structures and features such as light switch panel 128, cabinet panel 130, light bulbs panel 132 (backlight panel also possible), picture frame panel 134, mirror panel 136, T.V. stand panel 138 (any electronic equipment stand also possible), shelf panel 140, electrical socket panel 142, air register panel 144, and any other unique and custom panel 124. Panels 124 can also include rods (not shown) for hanging clothing, such as is used in a closet. As one can see the use of specially configured panels 124 is endless.
(57) As can be seen by one skilled in the art, the panels and various panel features are easily moved and replaced. This provides the user with an ability to easily change and customize a wall for their particular needs. The present invention is ideally suited to be used along walls such as inside closets and along entertainment walls that would utilize and store a variety of electrical equipment or inside garages where storage, configurability and modularity is desired.
(58) The panels themselves can come in a variety of shapes, but also in a variety of materials, textures and design. For instance, panels can come in different colors where a user doesn't need to repaint a wall but needs to simply exchange one set of panels for another. The panels can be metalized, cloth covered or wall paper covered to create various designs. The panels may be covered in only a thin fabric and sound insulation placed between the studs to help absorb sound for use in a sound room.
(59) Various panel exchanges can be set up where a customer can exchange one panel for another. For instance, a customer can remove a set of panels and get credit for returning unneeded panels. This credit can then be used to help pay for new panels of varying designs. An aftermarket economy is possible that deals with trading used panels between customers.
(60) The present invention replaces the need for drywall. Therefore some cost saving is associated with the reduction of materials and labor for installing and surfacing the drywall. Also, it is easy for a user to reconfigure a specific wall layout without the need for tools or specialized expertise in home construction. Any person can simply take a panel off and replace it with a new panel, as it literally only takes seconds to accomplish.
(61) The panels are also earthquake proof, as the hook 126 is securely held within the slots 116.
(62) The provisional application 61/786,597 also showed a similar embodiment of a modular wall panel system bodying the present invention. The contents of the provisional application are incorporated herein with this reference
(63) Although several embodiments have been described in detail for purposes of illustration, various modifications may be made to each without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited, except as by the appended claims.