Transmission Having A Torque Vectoring Superposition Unit
20220355663 · 2022-11-10
Inventors
Cpc classification
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
F16H2048/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
F16H48/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/165
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K2023/043
PERFORMING OPERATIONS; TRANSPORTING
F16H2048/364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K17/356
PERFORMING OPERATIONS; TRANSPORTING
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission having an input and first and second output shafts and first and second planetary gear sets. Torque introduced via the input shaft is distributed to the two output shafts in a defined ratio. An element of the first planetary gear set is connected to another element of the second planetary gear set and an element of the second planetary gear set is secured to a rotationally fixed component. A torque vectoring superposition unit has a third planetary gear set. A first element of the third planetary gear set is rotationally fixed to a linking shaft. A second element of the third planetary gear set is connected to a machine rotor. A third element of the third planetary gear set is rotationally fixed to an element of the second planetary gear set, which is fixed to the first output shaft.
Claims
1.-11. (canceled)
12. A transmission having a torque vectoring superposition unit, comprising: an input shaft; a first output shaft; a second output shaft; a first planetary gear set; and a second planetary gear set connected to the first planetary gear set, wherein the first planetary gear set and the second planetary gear set each comprise multiple elements, wherein the input shaft, the first and second output shafts, the planetary gear sets, and elements thereof are arranged and are configured such that: a torque introduced via the input shaft is converted and divided between the two output shafts in a defined ratio, and a generation of a sum torque is prevented, wherein at least one element of the first planetary gear set is connected rotationally conjointly to another element of the second planetary gear set via a connecting shaft; and a further element of the second planetary gear set is fixed to a non-rotatable structural element; the torque vectoring superposition unit comprising a third planetary gear set and an actuator, wherein: a first element of the third planetary gear set is connected rotationally conjointly to the connecting shaft, a second element of the third planetary gear set is connected to the actuator, and a third element of the third planetary gear set is connected rotationally conjointly to a second element of the first planetary gear set, which in turn is connected rotationally conjointly to the first output shaft.
13. The transmission as claimed in claim 12, wherein the actuator is an electric motor or a hydraulic motor.
14. The transmission as claimed in claim 12, wherein the third planetary gear set is arranged axially adjacent to the first planetary gear set.
15. The transmission as claimed in claim 12, wherein the third planetary gear set is arranged radially outside the first planetary gear set.
16. The transmission as claimed in claim 12, wherein the third planetary gear set is a minus planetary gear set.
17. The transmission as claimed in claim 12, wherein the third planetary gear set is a plus planetary gear set.
18. The transmission as claimed in claim 12, wherein the third planetary gear set is a stepped-planet construction.
19. The transmission as claimed in claim 12, wherein, to apply a speed ratio to a rotational speed of the actuator, at least one transmission gearing is arranged between the second element of the third planetary gear set and the actuator.
20. The transmission as claimed in claim 19, wherein, to apply a speed ratio to an actuator rotational speed, two transmission gearings are arranged between the second element of the third planetary gear set and the actuator.
21. A drivetrain having a transmission having a torque vectoring superposition unit, comprising: an input shaft; a first output shaft; a second output shaft; a first planetary gear set; and a second planetary gear set connected to the first planetary gear set, wherein the first planetary gear set and the second planetary gear set each comprise multiple elements, wherein the input shaft, the first and second output shafts, the planetary gear sets, and elements thereof are arranged and are configured such that: a torque introduced via the input shaft is converted and divided between the two output shafts in a defined ratio, and a generation of a sum torque is prevented, wherein at least one element of the first planetary gear set is connected rotationally conjointly to another element of the second planetary gear set via a connecting shaft; and a further element of the second planetary gear set is fixed to a non-rotatable structural element; the torque vectoring superposition unit comprising a third planetary gear set and an actuator, wherein: a first element of the third planetary gear set is connected rotationally conjointly to the connecting shaft, a second element of the third planetary gear set is connected to the actuator, and a third element of the third planetary gear set is connected rotationally conjointly to a second element of the first planetary gear set, which in turn is connected rotationally conjointly to the first output shaft.
22. A vehicle having a transmission having a torque vectoring superposition unit, comprising: an input shaft; a first output shaft; a second output shaft; a first planetary gear set; and a second planetary gear set connected to the first planetary gear set, wherein the first planetary gear set and the second planetary gear set each comprise multiple elements, wherein the input shaft, the first and second output shafts, the planetary gear sets, and elements thereof are arranged and are configured such that: a torque introduced via the input shaft is converted and divided between the two output shafts in a defined ratio, and a generation of a sum torque is prevented, wherein at least one element of the first planetary gear set is connected rotationally conjointly to another element of the second planetary gear set via a connecting shaft; and a further element of the second planetary gear set is fixed to a non-rotatable structural element; the torque vectoring superposition unit comprising a third planetary gear set and an actuator, wherein: a first element of the third planetary gear set is connected rotationally conjointly to the connecting shaft, a second element of the third planetary gear set is connected to the actuator, and a third element of the third planetary gear set is connected rotationally conjointly to a second element of the first planetary gear set, which in turn is connected rotationally conjointly to the first output shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0090] Advantageous embodiments of the invention, which will be discussed below, are illustrated in the drawings. In the drawings:
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
[0098]
[0099] The drivetrain 100 as per
[0100] The drivetrain 100 as per
[0101] The drivetrain 100 as per
[0102] The drivetrain 100 as per
[0103] The drivetrain 100 as per
[0104]
[0105] In the present case, the input shaft 10 is connected rotationally conjointly to the first element E11. The first output shaft 11 is connected rotationally conjointly to the second element E21 of the first planetary gear set. The second output shaft 12 is connected rotationally conjointly to the third element E32 of the second planetary gear set. The third element E31 of the first planetary gear set P1 is connected rotationally conjointly to the first element E12 of the second planetary gear set P2, whereas the second element E22 of the second planetary gear set P2 is fixed to a non-rotatable structural element GG. The non-rotatable structural element GG is a transmission housing of the transmission G.
[0106] The third element E31, that is to say the ring gear HO1 of the first planetary gear set P1, and the first element E12, that is to say the sun gear SO2 of the second planetary gear set, form a common structural part, which in the present case is in the form of a connecting shaft or shaft 3.
[0107] As can be seen in
[0108] The input shaft 10 may be connected to a drive machine and thus introduce an input torque into the transmission G. That is to say, the input shaft 10 and output shafts 11, 12 rotate in the same direction. Through the connection of the two planetary gear sets P1, P2 to one another and the support of the second element E22 on the housing GG, the introduced input torque can be distributed between the two output shafts 11, 12. In this case, the transmission performs not only the function of a transmission gearing but additionally that of a differential gear. That is to say, the introduced torque is not only subjected to a speed ratio but is also distributed between various output shafts. In this embodiment, no reversal of the direction of rotation occurs.
[0109]
[0110]
[0111]
[0112] Thus, in the case of the two planetary gear sets P1, P2, the planet carrier and ring gear connections have been interchanged. Reference is otherwise made to the statements relating to
[0113]
[0114]
[0115]
[0116] In other words, the torque continues to be introduced via the sun gear SO1 of the first planetary gear set P1, whereas the output is ensured via the ring gear HO1. By contrast to the situation in
[0117]
[0118] By contrast to the embodiment as per
[0119]
[0120]
[0121] The transmission G is the embodiment as per
[0122] Furthermore, a shift element SE is assigned to the planetary transmission P33. The shift element SE is configured to fix the third element E333 to the non-rotatable structural element GG. Furthermore, the shift element SE is configured to, in a second shift position, connect the third element E333 to the first element E133 of the planetary gear set P33, that is to say to place these in a block state. If a planetary gear set is in a block state, the speed ratio is always 1, regardless of the number of teeth. In other words, the planetary gear set revolves as a block. In a third shift position, the third element E333 is not fixed to the housing, nor is the planetary gear set P33 in a block state. The shift element SE is in this case present in a neutral shift position. The first shift position of the shift element SE is denoted by the reference designation G1, which at the same time represents a first gear ratio stage. The second shift position is denoted by the reference designation G2, which at the same time represents a second gear ratio stage. The first element E13 of the planetary gear set P3 is connected via an input shaft 14 to a drive machine (not illustrated). If the shift element SE is in its neutral position, the drive torque introduced into the transmission gearing P33 is not transmitted to the input shaft 10 of the transmission G.
[0123] As can also be clearly seen from
[0124]
[0125]
[0126]
[0127]
[0128] The following
[0129] The following generally applies to
[0130] At the first planetary gear set P1, the torque of the input shaft 10 is converted into the output torque for the first output 11. The third element E31 of the first planetary gear set P1, which is at the same time the first element E12 of the second planetary gear set P2, is driven backward by its reaction moment. The backward movement of the third element E31 is permitted, such that a proportion of the mechanical drive power, preferably 50% in the case of the transverse differential and straight-ahead travel, is conducted through the first planet set P1 into the second planet set.
[0131] Furthermore, the backward rotation causes the speed ratio with respect to the first output (11) to be increased (static transmission ratio i0=−3 would allow only a speed ratio of i=4 in the case of a fixed ring gear).
[0132] In the second planetary gear set P2, the direction of rotation (backward) introduced at the first element (E12) is, with the aid of a housing support (E22), reversed (forward) into the output movement of the second output (12). Here, the torque introduced into the second planetary set P2 and the torque conducted out to the second output (12) are summed to give the housing support torque. Here, the second planet set P2 transmits only that proportion of the mechanical power that is conducted to the second output (12), typically 50%. Only a proportion of the power is applied to the second planetary set P2, such that the overall efficiency is positively influenced.
[0133] In the prior art, a torque conversion usually takes place with the aid of a housing support. The reaction moment of the transmission gearing is in this case conducted directly into the housing and does not serve to generate the second output torque. The result is that a transmission must firstly be configured for the sum torque of the two output shafts (generally double the torque). A separate differential transmission is then required to divide this sum torque, which is not required in this form at any location, into two output torques again.
[0134] The individual
[0135]
[0136] By contrast to this, the introduction of force according to the preferred embodiment takes place in parallel via eight moving, that is to say rotating, tooth meshing engagement points. There are four tooth meshing engagement points between sun gear SO1 and four planet gears. Four further tooth meshing engagement points act between a respective planet gear and the ring gear HO1 (not illustrated). The output to the first output shaft 11 takes place via the planet gear carrier PT1. The technical effect lies in the significantly lower tooth forces that act on the first planetary gear set.
[0137]
[0138] By contrast to this, the introduction of force into the second planetary gear set P2 according to the preferred embodiment takes place in parallel via 6 moving, that is to say rotating, tooth meshing engagement points. The six tooth meshing engagement points act in each case between one of the six planet gears and the ring gear HO2. The fixed planet carrier PT2, which carries the six planet gears and the sun gear SO2, are not illustrated. The output to the second output shaft 12 takes place via the ring gear HO2. The technical effect lies in the significantly lower tooth forces that act on the second planetary gear set owing to the larger effective diameter and owing to the larger possible number of planets.
[0139]
[0140] The introduction of force according to the preferred embodiment takes place into the fixed planet carrier PT2 via 12 parallel tooth meshing engagement points. Six tooth meshing engagement points act between the sun gear SO2 and the six planet gears of the second planetary gear set. The six other tooth meshing engagement points act between each planet gear of the second planetary gear set and the ring gear HO2. The technical effect lies in the significantly lower tooth forces that act on the second planet carrier PT2.
[0141]
[0142] The stepped planet set according to the prior art (left) generates the full output torque, that is to say the sum torque of both wheels, from one input torque M.sub.an. The differential divides this high torque into two half wheel torques M.sub.an1 and M.sub.an2.
[0143] The greatest torque in the gear set according to the invention (right) corresponds to the output torque of a single gear. Only the housing support has a high torque factor in accordance with physical principles.
[0144]
[0145]
[0146] The torque vectoring superposition unit comprises a transmission gearing P3 in the form of a third planetary gear set and an actuator, which in the present case is configured as an electric machine with a stator and a rotor. In the following, the electric machine provided as the drive machine of the transmission G will be referred to as first electric machine EM1, whereas the electric machine of the torque vectoring superposition unit will be referred to as second electric machine EM2.
[0147] The transmission gearing P3 of the torque vectoring superposition unit is, in
[0148] The first element E13 is configured as a sun gear SO3, the second element E23 as a planet carrier PT3 and the third element E33 as a ring gear HO3.
[0149] In other words, the transmission gearing P3 is configured as a 3-shaft transmission, wherein the planet carrier PT3 is connected to the rotor R2, the ring gear HO3 is connected rotationally conjointly to the output 11 of the first planetary gear set P1, and the sun gear SO3 is connected rotationally conjointly to the connecting shaft 3, that is to say that shaft 3 which connects the two planetary gear sets P1 and P2 to one another. The connecting shaft 3 is formed by the ring gear HO1 of the first planetary gear set P1 and the sun gear SO2 of the second planetary gear set P2.
[0150] The torque vectoring superposition unit, that is to say the third planetary gear set P3 and the second electric machine EM2, are arranged coaxially with respect to the two output shafts 11, 12 of the transmission G. As can be clearly seen, the third planetary gear set P3 is arranged axially spaced apart from the radially stacked planetary gear sets P1, P2.
[0151] Between the third planetary gear set P3 and the second electric machine EM2, there are provided two optional transmission gearings P4, P5 which in the present case are designed as minus planetary transmissions. A higher speed ratio of the rotor rotational speed can be made available for the third planetary transmission by the transmission gearing. The two planetary transmissions P4, P5 have multiple elements. A first element E14 of the fourth planetary gear set P4 is connected rotationally conjointly to a second element E25 of the fifth planetary gear set P5. A second element E24 of the fourth planetary gear set P4 is connected rotationally conjointly to the planet carrier PT3 of the third planetary gear set P3. A third element E34 of the fourth planetary gear set P4, and likewise a third element E35 of the fifth planetary gear set P5, are fixed. The first element E15 of the fifth planetary gear set P5 is connected to the rotor R2. The respective first elements are configured as sun gears, the respective second elements as planet carriers and the respective third elements as ring gears.
[0152] As can also be seen from
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=−1.33
[0153]
[0154] The third element E33 of the third planetary gear set P3 is accordingly in the form of a planet carrier PT3, whereas the second element E23 of the third planetary gear set P3 is in the form of a ring gear HO3. The ring gear HO3 is connected rotationally conjointly to the planet carrier of the fourth planetary gear set. The planet carrier PT3 is connected to the output 11 of the first planetary gear set P2. The sun gear SO3 is still connected to the connecting shaft 3. It should also be noted here that the two transmission gearings P4, P5 are optional. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+2.33
[0155] Otherwise, the embodiment as per
[0156]
[0157] The third element E33 of the third planetary gear set P3 is configured as a sun gear SO3 and is connected to the output 11. The first element E13 of the third planetary gear set P3 is configured as planet carrier PT3 and is connected rotationally conjointly to the connecting shaft 3. The second element E23 of the third planetary gear set P3 is in the form of a ring gear and is connected to the rotor R2 via the two optional transmission gearings P4, P5. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+1.75
[0158] Otherwise, the embodiment as per
[0159]
[0160] The third element E33 of the third planetary gear set P3 is configured as the sun gear SO3a and is connected to the output 11. The first element E13 of the third planetary gear set P3 is configured as planet carrier PT3 and is connected rotationally conjointly to the connecting shaft 3. The second element E23 of the third planetary gear set P3 is in the form not of a ring gear but of the sun gear SO3b and is connected to the rotor R2 via the two optional transmission gearings P4, P5. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+1.75
[0161] Otherwise, the embodiment as per
[0162]
[0163] The second element E23 of the third planetary gear set P3 is in the form of the ring gear HO3a and is connected to the rotor R2 via the two optional transmission gearings P4, P5. The third element E33 of the third planetary gear set P3 is accordingly configured as a ring gear HO3b and is connected to the output 12. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+1.75
[0164] Otherwise, the embodiment as per
[0165]
[0166] Here, two fixed gears of different sizes and mounted on the planet carrier PT3 are in tooth meshing engagement with a respective sun gear. This thus constitutes a planetary stage with two sun gear connections. A relatively small first fixed gear meshes with a first sun gear SO3a. A relatively large second fixed gear meshes with a second sun gear SO3b.
[0167] The third element E33 of the third planetary gear set P3 is configured as the planet carrier PT3 and is connected to the output 12. The first element E13 of the third planetary gear set P3 is configured as sun gear SO3b and is connected rotationally conjointly to the connecting shaft 3. The second element E23 of the third planetary gear set P3 is in the form of sun gear SO3a and is connected to the rotor R2 via the two optional transmission gearings P4, P5. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+2.33
[0168] Otherwise, the embodiment as per
[0169]
[0170] The first element E13 of the third planetary gear set P3 is configured as ring gear HO3a and is connected rotationally conjointly to the connecting shaft 3. The second element E23 of the third planetary gear set P3 is in the form of the ring gear HO3b and is connected to the rotor R2 via the two optional transmission gearings P4, P5. The third element E33 of the third planetary gear set P3 is still configured as a planet carrier PT3 and connected to the output 12. The static transmission ratio may for example be configured as follows:
i.sub.0_P1=−3.00
i.sub.0_P2=−1.33
i.sub.0_P3=+2.33
[0171] Otherwise, the embodiment as per
[0172] The advantages of the torque vectoring superposition unit or the transmission G with the torque vectoring superposition unit according to the embodiments of
[0173] The potential of the application of force to the connecting shaft 3 lies in the fact that the planetary gear set P3 can be of simpler design owing to the different directions of rotation. If this were to act between two shafts running in synchronism, as in the prior art, the outlay complexity would be greater. Furthermore, in a conventional differential, the left-hand and right-hand side shafts are generally difficult to bind owing to the drive action on the differential cage.
[0174]
[0175] The variant according to
[0176] The variant according to
[0177] For this purpose, the planet carrier PT3 has an external toothing (not illustrated in any more detail) and meshes with a spur gear SR3. The tooth meshing may however also take place by way of an internal toothing on the planet carrier. The spur gear is connected rotationally conjointly to a spur gear SR2_2, wherein a part of this connection is realized through the planet carrier PT2, which is fixed to the housing, of the second planetary gear set P2. The spur gear SR2_2 in turn meshes with a spur gear SRS2_1. The two spur gears SRS2_1 and SRS2_2 form a spur gear stage SRS2 and, as a transmission gearing, replace the fourth planetary transmission P4. The spur gear SRS2_1 is connected rotationally conjointly to the planet carrier of the fifth planetary transmission.
[0178] In the illustrated
[0179] The invention has been described and explained comprehensively with reference to the drawings and the description. The description and explanation are to be understood as examples and not as being limiting. The invention is not limited to the disclosed embodiments. Other embodiments or variations will become apparent to a person skilled in the art from the use of the present invention and from a close analysis of the drawings, the disclosure and the following claims.
[0180] In the patent claims, the words “comprising” and “having” do not exclude the presence of further elements or steps. The indefinite article “a” or “an” does not exclude the presence of a multiplicity. A single element or a single unit may perform the functions of several of the units mentioned in the patent claims. The mere mention of certain measures in several different dependent patent claims should not be understood to mean that a combination of these measures cannot likewise be advantageously used.
[0181] Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.