Hydraulic particle separation apparatus for placer mining
10065197 ยท 2018-09-04
Inventors
Cpc classification
B03B13/00
PERFORMING OPERATIONS; TRANSPORTING
B03B9/00
PERFORMING OPERATIONS; TRANSPORTING
B03B5/62
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03B5/62
PERFORMING OPERATIONS; TRANSPORTING
B03B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hydraulic particle separator is described. The particle separator comprises a main body having a top, a bottom, and a wall enclosing an interior cavity. At least one feed port is disposed on the top of the main body to introduce crude particle mixtures. A partition disposed within the cavity separates the cavity into a lower chamber and an upper chamber. The partition has at least one orifice for fluidic communication between the upper chamber and lower chamber. One or more grooves extend vertically along the interior surface of the wall. At least one tangential flow inlet port is disposed along the wall of the upper chamber above the partition.
Claims
1. A hydraulic particle separator, comprising: a main body having a top, a bottom, a cavity extending downward from the top through the bottom, and a wall having an interior surface surrounding the cavity, a partition disposed within the cavity, wherein the partition separates the cavity into a lower chamber and an upper chamber, and wherein the partition has at least one opening between the lower chamber and the upper chamber; one or more grooves on the interior surface of the wall and extending vertically therealong within the upper chamber, wherein the one or more grooves are substantially aligned with one or more grooves disposed on the upper surface of the partition at least one tangential flow inlet port disposed along the wall of the upper chamber above the partition, wherein the tangential flow inlet port is to direct a flow of clear liquid tangentially into the upper chamber to engender spiral flow within the upper chamber; and at least one feed inlet port disposed on the top of said main body and in fluidic communication with the upper chamber of said cavity, wherein the inlet port is to direct solid particulate-containing fluid stream into the upper chamber.
2. The hydraulic particle separator of claim 1, wherein the main body is substantially tubular, and wherein the main body has a substantially vertical orientation.
3. The hydraulic particle separator of claim 1, wherein the partition is substantially conical.
4. The hydraulic particle separator of claim 1, wherein the partition is substantially a flat plate spanning the cross section of the cavity.
5. The hydraulic particle separator of claim 4, wherein at least a portion of the partition is sloped.
6. The hydraulic particle separator of claim 1, wherein at least one downspout is affixed to the partition, and wherein the at least one downspout extends downward into the lower chamber from the at least one orifice of the partition.
7. The hydraulic particle separator of claim 1, further comprising at least one flow outlet port disposed along the upper chamber wherein the at least one flow outlet port is substantially near the top of the upper chamber.
8. The hydraulic particle separator of claim 1, further comprising a collection vessel attached to the bottom of said main body, wherein the collection vessel is removable.
9. The hydraulic particle separator of claim 1, further comprising a valve disposed within the lower chamber of the cavity of the main body, wherein the valve is to seal the lower chamber of the cavity between the partition and the bottom of the main body.
10. The hydraulic particle separator of claim 1, wherein at least one transparent window is in the wall of the main body.
11. The hydraulic particle separator of claim 1, wherein the feed inlet port is coupled to one of a hopper pan or a conduit coupled to a pump.
12. The hydraulic particle separator of claim 1, wherein a flow inlet is disposed on the top of the main body, and wherein the feed inlet port is coupled to an auger.
13. The hydraulic particle separator of claim 1, wherein at least one outlet flow port is disposed on the wall of the main body in the vicinity of the top of the upper chamber, and wherein the at least one outlet flow port is disposed above the one or more grooves on the interior surface of the upper chamber.
14. The hydraulic particle separator of claim 13, wherein a feed tube extends downward into the upper chamber from the at least one feed port and terminates between the level of the at least one outlet flow port and the level of the tangential flow inlet port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11)
(12) Also shown in
(13) In some embodiments, collection vessel 109 is attached to the bottom of main body 102. In the embodiment shown in
(14) In
(15) In some embodiments, partition 203 may be substantially conical in shape, however in other embodiments, partition 203 may be substantially flat or have other shapes that facilitate its functionality. The means of attachment of partition 203 to wall 103 of main body 102 are various, and may range from casting techniques, welding or gluing the partition to an internal receiving structure such as a flange, or force fitting. In some embodiments, a welded seam or joint is present about the upper rim of partition 203 where it joins wall 102.
(16) In the illustrated embodiment shown in
(17) In some embodiments, tangential flow inlet 105 enters upper chamber 201 through opening 206 above the level of partition 203. Opening 206 directs a tangential flow as a stream or jet into upper chamber 201, where the tangential flow of liquid such as water, is directed substantially along a chord of the cross section of main body 102. In some embodiments, the chord is substantially tangent to the inner surface 207 of wall 102. In some embodiments, a tube may extend from opening 206 into upper chamber 201.
(18) Still referring to
(19) Disposed below the level of mouth 205 and central flow inlet 106 is valve 212, represented here as the disc of a butterfly valve, affixed to valve stem 107, and actuated by handle 108. In other embodiments, valve 212 is a ball valve or a gate valve. In some embodiments, valve 212 is disposed above, but in proximity to, the bottom of main body 102. Valve 212 may be employed to seal off the bottom of main body 102 when accessing collection vessel 109. In some embodiments, collection vessel 109 is removed by unscrewing threaded interface 110 to recover accumulated high density particles that have been separated from lower-density particles. In some embodiments, collection vessel 109 is removed by unbolting from a flange (e.g., flange 701 in
(20)
(21) In
(22)
(23) In
(24) Lower flow inlet 106 directs a stream of clear or clarified liquid (e.g., water) into lower chamber 202. The liquid introduced into lower chamber 202 may flow upward into the upper chamber (e.g., upper chamber 201 in
(25) In the cutaway view of
(26) In some embodiments, feed inlet port 103 receives a fitting from a pump hose, where the pump may be a slurry pump for continuous or semi-continuous feed of raw material to the innovative particle separation apparatus. In the illustrated embodiment shown in
(27) The vertical displacement of outlet ports 104 from downspout mouth 601 may be necessary to mitigate the premature exit of raw deposit silt entering from hopper 101 via downspout 208 before separation can take place. In some embodiments, downspout mouth 601 is above groove 209. Spiraling flow engendered below carries light silt with it to outlet ports 104. Heavier particles fall by gravity, but are carried laterally by the spiral flow to surface 210 of wall 102. Heavier particles may accumulate within groove 209, enhancing the separation process, as described below.
(28) A view of two embodiments of collection vessel installations are shown in
(29) In
(30) An exemplary method of use for particle separator 100 is now described. In some embodiments, particle separator 100 is used for separation of high density particles from low density particles in solids mixtures. Gravity separation of particles may be performed in particle separator 100 in suitable liquids. In the exemplary operation described below, particle separator 100 is operated for placer gold mining. For manual operation, a hopper or pan, as, by way of example, indicated by item 101 in
(31) In
(32) System 800 relies on one or more pumps to circulate water between multiple settling vessels and particle separator 100. In some embodiments, system 800 is self-contained in that all of the water required for operation of particle separator 100 is contained within the vessels, and does not need to be replenished from an external source. In the embodiment depicted in
(33) As shown in
(34) Within settling vessel 821, a separation tube 822 encases a fine filter medium, revealed by the hidden lines, wherein separation tube 822 aids in separation of remaining course particulates from the water, permitting water to flow into the cavity of tube 822 while particulates may settle outside of separation tube 822. Water within settling vessel 821 may be caused to infiltrate a fine filter cartridge (e.g., 2 micron) by suction created by pump 811. Filtered water circulates though pump 811 via conduits 823 and 812, where conduit 812 connects with inlet 106 and supplies filtered and clarified water to the lower chamber of particle separator. It should be noted that clean water supplied to the lower chamber is an embodiment enhancement, as separated gold flakes and small nuggets captured in the lower chamber are not remixed with silt particles.
(35) In the embodiment depicted in
(36) The exemplary deployment shown in
(37) Overflow water from settling vessel 819 is also carried to settling vessel 828 via interconnecting conduit 833. Partially clarified water collected in settling vessel 828 is sucked into conduit 834 and pumped via pump 810 to be redistributed by the manifold comprising conduits 813 and 824, leading to tangential flow inlet 105 and wash water spray conduit 825.
(38) Operation of particle separator 100 is now described. Referring to
(39) By attaching hoses or conduit to tangential flow and lower inlet ports 105 and 106, respectively, where the hoses may be attached to pumps 810 and 811 pumping water into lower and upper chambers 201 and 202, respectively. Water introduced into lower chamber 202 through lower inlet port 106 flows into upper chamber 201 through partition 203. Flow entering upper chamber 201 mixes with tangential flow introduced by tangential flow inlet 105, establishing an upward spiral flow in upper chamber 201. In some embodiments, partially clarified water is pumped by pump 810 and conduit 813, which may be a rigid pipe or a flexible hose, to upper chamber 201 through tangential flow inlet 105.
(40) In some embodiments, filtered water is pumped to the lower chamber via pump 811, conduit 812 and inlet 106, for vertical flow within lower chamber 202, up through partition 203 and into upper chamber 201 to meet with the tangential flow. By mixing with clarified water introduced into lower chamber 202, spiral flow in the upper chamber 201 is established. In some embodiments, adjustment of the individual water pressures and/or flow rates by use of valves (not shown), impingement forces of vertical and tangential flows may be likewise adjusted.
(41) According to some embodiments, water pressure in the main body lower chamber 202 may be adjusted to force an exclusively upward flow into main body upper chamber 201 through partition downspout 206, whereby this vertical flow impinging on high-density particles does not entrain at least a majority of these particles that fall through downspout 206. In upper chamber 201, tangential flow introduced mixes with the upward flow emerging from partition 203, creating an upwardly spiraling flow, and the total flow, which is the sum of the two inlet flows, exiting the innovative separation apparatus via exit one or more outlets 104. The flow rate of water emerging from partition 203 is equal to the flow rate of water introduced via inlet 106. According to the innovation, the static pressure in lower chamber 202 is greater than the pressure in upper chamber 201 so that no downward flow may occur.
(42) High-density particle-bearing silt, for example from a placer deposit, may be introduced batch-wise into upper chamber 201 through auger 806, in dry or slurry form. The raw placer silt may be introduced by a number of means. If the silt is wet, it may form its own slurry, with wash water added by conduit 825. In some embodiments, a silt may be dredged and conveyed (e.g., by a dredging machine or conveyer belt) continuously to sluice box 802 or an equivalent receiving structure. The dredged silt may require pre-mixing with water to liquefy the silt enough so that it may easily enter the innovative apparatus. In other circumstances, the placer silt may be introduced as a loose sandy material, and be metered into main body 102 without need to form a wet slurry.
(43) By whichever means the raw silt is introduced into the innovative particle separator, the solids and particulates begin the separation process upon contact with the spiral flow occurring within upper chamber 201 simultaneously with the introduction of solids. As the majority content of most high-density particle (gold flake and small nuggets) silt deposits is composed of low-density silica sand and clay particulates, the spiral flow is adjusted so that it readily carries low-density particulates and other matter upwards immediately upon contact with the upwardly spiraling flow, but allow high-density particulates to fall by gravity towards the lower chambers of particle separator 100. In some embodiments, the separation is instantaneous.
(44) The spiral pattern of water flow adds lateral and tangential components to downward migrating high-density particulates' trajectories, and may cause many of them to spiral toward the wall inner surface 210. Along this surface, the flow velocity is lower than at the center, and the high density particles may be overtaken once again by gravity and fall downwards. As described above, one or more grooves 209 may be provided in some embodiments, disposed along wall inner surface 210 that extend vertically along wall inner surface 210 to partition 203.
(45) The one or more grooves 209 serve to channel the high-density particles in the vicinity of wall inner surface 210, mitigating any propensity of the particles to reenter the spiral fluid flow as the grooves are sunk below the level of wall inner surface 210, effectively shielding then from the force of the swirling fluid. The one or more grooves 209 serve to collect and concentrate high-density particles that are driven by the spiral flow against wall inner surface 210, shielding them from tangential fluid forces, and allow the particles to move under gravity. According to the innovation, their (the high-density particles) collection into lower chamber 202 of the cavity is facilitated, providing a high-efficiency particle separation.
(46) In embodiments of the innovation, high-density particles that are separated in the spiral flow are gravity-fed towards partition 203. In the embodiments described above, partition 203 may comprise a conical shape, or have sloped surfaces, such that high-density particulates impinging on the upper surface of partition 203 may slide toward central orifice 301 in the featured embodiment, into downspout 204. From there, high-density particles fall against upward fluid flow, where the impinging upward flow through downspout 204 does not entrain the high-density particles.
(47) The high-density particles are thus free to fall through downspout 204 and out of mouth 601 into cavity lower chamber 202. As the flow may have no tangential components (substantially not spiral, according to the innovation) in lower chamber 202, and as such may be much slower and less chaotic compared to flow in upper chamber 201, high-density particles may settle unimpeded into collection vessel 109 affixed to the bottom of main body 102. High-density particles thus collected may be recovered by removing collection vessel 109 from main body 102. Embodiments of the innovation may comprise valve 212 to seal off the cavity of main body 102 when collection vessel 109 is removed. As described above, a valve such as a gate or butterfly valve may be used to embody this function.
(48) Particle separator 100 permits the separation to continue to take place uninterrupted while collection vessel 109 is sealed off by use of valve 212 and removed. High-density particles having fallen through partition 203 may then settle on valve 212 while it is closed. When one batch of particles is recovered, collection vessel 109 may be re-mounted, and valve 212 reopened, allowing high-density particles to resume their journey and settle in collection vessel 109.
(49) According to the innovation, exit, or waste stream flow carries out lower-density particulates and silt material, such as sand, clays and minerals, including small stones, via split conduit 816, which in the depicted embodiment of
(50) The separation of lower-density material from the desired high-density materials, such as gold flake and small nuggets, in this example of use of the innovative particle separator apparatus in placer mining, is substantially instantaneous within the cavity of the instant innovation, and accordingly, occurs close to the top of main body 102. As disclosed above, raw placer material may be introduced near the one or more outlet ports 104 disposed at the top of the innovative apparatus, thus allowing entrained lower-density particulates and matter to be rapidly removed from the apparatus. Exit fluid may be discharged directly to a water source, such as a stream, with or without an attached hose.
(51) According to the scheme depicted in
(52) It will be appreciated by persons skilled in the art that the embodiments disclosed herein are exemplary and are by no means to be construed as limiting. Other variations of the described embodiments may be considered without deviating from the scope and spirit of the innovation, as claimed in the claims below.