Method and device for gas replacement of container
10065756 ยท 2018-09-04
Assignee
Inventors
Cpc classification
B65B31/043
PERFORMING OPERATIONS; TRANSPORTING
F04F99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B65B31/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is a device for gas replacement capable of reducing the amount of replacement gas, improving a gas replacement rate, and reducing the amount of split liquid. In a replacement nozzle (11) which blows the replacement gas toward a container opening portion symmetrically about a center line in the container radial direction, the space between nozzle port outermost walls is divided with a plurality of wind direction adjustment plates (16a, 16b) to generate a plurality of blowout ports. The replacement gas flow blowing along the outermost walls of the nozzle opening are so blown inward as to form an angle of 100 to 130. Moreover, the replacement gas is blown from the replacement nozzle to the range between the level lower than the end of the can opening by one third or more the height of the can neck portion and the level equal to or higher than the height of the can cover.
Claims
1. A method of replacing a gas of a container comprising blowing a replacement gas laterally from a replacement nozzle toward a gap between a can lid and a can body opening directly before covering an opening of a can body filled with contents by the can lid so that a gas remaining inside a head space of the can body is replaced by the replacement gas, wherein the space between replacement gas passageway outermost walls of the replacement nozzle are divided by a plurality of wind direction adjustment plates so as to form a plurality of blowout ports, wherein fingers are provided on the body of the replacement nozzle, wherein a replacement gas jet flows symmetrically blowing about a center line in the container radial direction from the blowout ports, the replacement gas jet flows blowing along the replacement gas passageway outermost walls form an angle of 100 to 130 there between, and wherein the replacement gas flow blows from the replacement nozzle to a range having or more of a height of a can neck portion at the lower side from a can opening end or a depth of 3 mm or more in the can body direction from the can opening end; and a height of a can lid height or more at the upper side or a height of 3 mm or more at the upper side from the opening end, and wherein the can neck portion is a neck-downed area of the can body.
2. The method of replacing the gas of the container according to claim 1, wherein the wind direction adjustment plates are arranged in parallel to each other, and the replacement gas flows jetted from the opposing replacement gas passageway collide with each other on a center line in the container radial direction.
3. A device for gas replacement of a container comprising a replacement nozzle from which a replacement gas is blown toward a gap between a can lid and a can body opening directly before covering an opening of a can body filled with contents by the can lid so that a gas remaining inside a head space of the can body is replaced by the replacement gas, wherein the space between replacement gas passageway outermost walls of the replacement nozzle are divided by a wind direction adjustment plate so as to form a plurality of blowout ports which are arranged on a circular-arc and jet the replacement gas toward a container opening so as to be symmetrical about a center line in the container radial direction, wherein fingers are provided on the body of the replacement nozzle, wherein the blowout ports have a height of an opening which is higher than a sum of a can lid height and or more of a height of a can neck portion at the lower side from a can opening end, or a sum of a depth of 3 mm or more and the can lid height or more at the upper side of the can, or a sum of a depth of 3 mm or more in the can body direction from the can opening end and a height of 3 mm or more from the can opening end at the upper side, or a sum of a height of 3mm or more from the can opening end at the upper side and or more of a height of a can neck portion at the lower side from the can opening end, wherein an opening angle between the replacement gas passageway outermost walls is 100 to 130 , and wherein the can neck portion is a neck-downed area of the can body.
4. The device for gas replacement of a container according to claim 3, wherein the wind direction adjustment plates are arranged in parallel to one another.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
REFERENCE SIGNS LIST
(13) 1: Gas turret
(14) 2: Seaming turret
(15) 3: Circular-arc concave portion (pocket)
(16) 4: Finger
(17) 10: Gas turret body
(18) 11, 40: Nozzle body
(19) 12, 12-1, 12-2, 41: Replacement gas passageway
(20) 13: Branch plate
(21) 14: Replacement gas supply opening
(22) 15, 15-1, 15-2, 42: Replacement gas blowout port (Blowout port)
(23) 16, 43: Wind direction adjustment plate
(24) 17a, 17b, 46a, 46b: Outermost wall
(25) 30: Can body
(26) 31: Neck portion
(27) 33: Can lid
(28) 34: Chuck wall
(29) Description Of Embodiments
(30) Hereinafter, an embodiment of the invention will be described in detail based on the drawings.
(31)
(32) In the embodiment, in order to decrease a replacement gas amount, the replacement gas passageway 12 which reaches a replacement gas supply opening 14 is formed so that the height thereof is straight and no buffer is provided in the course thereof as illustrated in
(33) The angle of 100 to 130 between the blowout ports is set to a large angle due to the technical reasons below compared to the angle of about 80 between the blowout ports of the gas turret of the prior art as illustrated in
(34) Thus, in the invention, in order to widen the installation range of the replacement nozzle, the finger 55 of the prior art is removed from the gas turret body 10, a nozzle body having a range of a replacement nozzle widened to a position where the finger of the prior art is positioned is formed, and as illustrated in
(35) Furthermore, in the invention, in order to decrease the amount of entrained air positioned at an outer peripheral portion of a neck portion 31 of a can body 30 as illustrated in
(36) More specifically, it is desirable that the height of the blowout port, that is, the length h of the gas passageway in the height direction satisfy a relation of a+b/3ha+b/1.5 when the can upper portion is provided with the neck portion as illustrated in
(37) In the can shape, the neck portion is optional or various neck shapes are present. Even in the lid shape, the lid may have various heights. Accordingly, in order to handle these options, the specific numerical values are set as below. In the direction of the body based on the can opening portion, the height is desirably in the range of 3 mm or more from the can opening end and is more desirably in the range of 5 mm or more therefrom. Then, in the direction of the can upper portion, the height is desirably in the range of 3 mm or more from the can opening end and is more desirably in the range of 8 mm or more therefrom. Accordingly, the height of the passageway of the nozzle body of the undercover gassing of the prior art is about 8 mm, but in the embodiment, the height h of the gas passageway is set to be about 13 mm.
(38) As described above, in the invention, the height of the opening area of the blowout port 15 of the replacement gas nozzle is made to be higher than the sum of the height of the can lid and of the length of the can neck portion, so that the height of the jet passageway area is made to be higher than that of the parallel nozzle of the prior art. As illustrated in
(39) The gas replacement device of the embodiment has the above-described configuration. The replacement gas flows F which are jetted from the blowout ports 15a and 15b collide with each other along the center line L while forming an angle of 100 or greater and 130 or less, and blown into the head space inside the can while being bent in the axial direction of the can body, so that the replacement gas flow collides with the collision region including the gas passageway side edge of the can 30. Accordingly, the replacement gas may be also blown to the head space around the gas passageway side edge which is difficult in the undercover gassing of the prior art, and hence it is possible to effectively replace the gas at the portion. In order to examine a reason why the replacement rate is improved at a small gas flow amount by setting the angle of the outermost blowout port to 100 or more so as to widen the jet port width, the flow of the jet gas is numerically analyzed by a computer. The result is illustrated in
(40) The influence in which the opening angle is widened to 120 leads to an increase in the angle of the colliding jet flows.
(41) Further, in this invention, the opening height of the replacement gas passageway is made to be higher than that of the prior art as described above, the operation and the effect thereof were examined by the numerical analysis as in the influence by the opening angle. The result is illustrated in
(42) Specifically, in this invention, the height h of the gas passageway is formed to be higher than the sum of the can lid height a and of the length b of the can neck portion. As a result, as illustrated in
(43)
EXAMPLES
(44) In order to check the operation and the effect of the invention, the following conditions were set. Then, in the cases where the undercover gassing was performed by the gas replacement device of the can seaming device illustrated in the embodiment of
Example 1
(45) (1) Gas Replacement Device
(46) Shape of blowout port: parallel comb-shaped nozzle
(47) Blowing angle (replacement gas blowing angle): 120
(48) Height of blowout port (gas passageway): h=13 mm
(49) (2) Gas Replacement Condition
(50) Can shape: can body of 350 ml (body diameter of 66 mm, opening diameter of 62 mm, and can neck portion height of 19.5 mm)
(51) Can lid shape: lid height of 8 mm
(52) Type and amount of contained liquid: saturated saline of 350 g
(53) Head space volume: 30.2 ml
(54) Replacement gas: carbon gas
(55) Seaming speed: 1000 cpm
(56) Replacement gas flow amount: 600, 800, 1000 Nl/min The examination was performed for the respective cases.
(57) (3) Measurement Method
(58) Residual air amount: as the initial setting of the head space, the gas of the head space was collected after the replacement of air, and the residual oxygen amount was measured by the oxygen concentration measurement device.
(59) Liquid spilled amount: the liquid spilled amount was obtained by measuring a change in the weight before and after the passage to the seamer.
(60) The result is illustrated in the line a of
Comparative Example 1
(61) As Comparative Example 1, a gas replacement device having a structure illustrated in
Comparative Example 2
(62) As Comparative Example 2, a gas replacement device in which a replacement gas passageway was provided with a buffer and a nozzle was provided with radially arranged jet ports was adopted as in Patent Document 1. The other gas replacement conditions were the same as those of Example.
(63) In Comparative Examples 1 and 2 above, the residual oxygen amount and the liquid spilled amount of the head space were measured when changing the replacement gas flow amount to 600, 800, and 1000 Nl/min. The above-described examination was performed on six cans even in each of Example and Comparative Examples. The average values of the measurement results of the respective residual oxygen amounts for the respective jet flow amounts are illustrated in
(64) From the graphs illustrating the above-described results illustrated in
(65) (1) Regarding the residual oxygen amount, that is, the gas replacement rate, in the case of Example, when the flow amount increases from 600 Nl/min to 800 and 1000, the residual oxygen amount of the head space was halved from about 0.076 ml to 0.027 ml. In the case of Comparative Example 2, the residual oxygen amount was about 0.255 ml when the flow amount was 600 Nl/min, and the replacement rate was noticeably poor. When the flow amount increased to 800 and 1000 Nl/min, the residual oxygen amount decreased, and the replacement rate was improved. However, the residual oxygen amount was not really lowered from about 0.096 at 800 Nl/min or more, the residual oxygen amount was three times or more than that of Example, and the replacement rate was low.
(66) (2) On the other hand, regarding the liquid spilled amount, in the case of Example 1, there was substantially no liquid spilled amount when the replacement gas flow amount was 800 Nl/min. Further, the liquid spilled amount was small such as 1 ml at 1000 Nl/min.
(67) In Comparative Example 1, the residual oxygen amount was about 60% compared to Example, but the liquid spilled amount was five times or more than that of Example at 1000 Nl/min.
(68) (3) From (1) and (2) above, in the prior art shown in Comparative Example 2, the replacement gas flow amount is extremely poor at 600 Nl/min, and at least 800 Nl/min is needed so as to obtain the practical gas replacement rate. On the contrary, at 600 Nl/min in Example 1, the residual oxygen amount may be largely decreased compared to 800 Nl/min of Comparative Example 2, and the practical replacement of the gas is sufficient at this amount. That is, according to Example, the use amount of the replacement gas may be saved by 30% or more compared to the gas replacement device of the prior art. Further, it is understood that the liquid spilled amount is almost zero when the replacement gas flow amount is 600 Nl/min. On the other hand, in Comparative Example 1, regarding the gas replacement rate, the result equaling or surpassing that of Example may be obtained. However, the liquid spilled amount is particularly larger than that of Example 1, and hence the spilling of the liquid may not be decreased.
Example 2
(69) (1) Gas Replacement Device
(70) Shape of blowout port: radial comb-shaped nozzle
(71) Blowing angle (replacement gas blowing angle): 120
(72) Height of blowout port (gas passageway): h=12 mm
(73) (2) Gas Replacement Condition
(74) All conditions are the same as those of Example 1.
(75) The result is illustrated in Table 1.
(76) TABLE-US-00001 TABLE 1 Liquid Spilled Residual Oxygen Shape of Amount (cc) Amount (cc) Blowout Port Flow Flow Flow Flow Height Amount cc Amount cc Amount cc Amount cc Angle mm 600 900 600 900 Example 2 120 12 0.47 0.58 0.42 0.08 Comparative 100 7 0.84 0.16 Example 3
Comparative Example 3
(77) In the radial comb-shaped nozzle as in the nozzle body of Example 2, the liquid spilled amount and the residual oxygen amount were obtained by the numerical analysis in a case where the undercover gassing was performed at the replacement gas jet flow amount of 900 cc as in the gas replacement condition of Example 2 by using the nozzle body in which the blowing angle was 100 and the height of the blowout port was 7 mm. The result is illustrated in Table 1 together with Example 2.
(78) As apparent from Table 1, even in the case of the radial comb-shaped nozzle, in Example 2 in which the blowing angle was 100 and the height of the blowout port is large such as 12 mm, the liquid spilled amount and the residual oxygen amount also apparently decreased compared to Comparative Example 3, and hence the effect of the invention was proved.
(79) From the above-described results, in this invention, it is proved that there is a dramatic effect in which the gas replacement rate equaling or surpassing that of the prior art may be ensured at the small replacement gas flow amount and the liquid spilled amount is zero. As a result, when the invention is adopted in a bottler or a can manufacturer which needs a large replacement gas amount in a can manufacture, the replacement gas consumption amount may be saved by 30% or more and the cost may be largely reduced.
INDUSTRIAL APPLICABILITY
(80) The invention may be used as a gas replacement device which blows a replacement gas into a head space of a container filled with contents so as to be replaced by a residual gas, and may obtain a high replacement rate and largely reduce spilling of a liquid by particularly decreasing a replacement gas flow amount. Accordingly, there is a high industrial applicability as an undercover gassing device of a can. However, the invention is not limited to the replacement of the gas of the can container, and may be also applied to, for example, a gas replacement device used directly before sealing a lid of a bottle-shaped container or a gas replacement device used before heat-sealing a lid material of a cup-shaped container.