Compacting device for compacting container
10065385 ยท 2018-09-04
Assignee
Inventors
Cpc classification
B30B12/00
PERFORMING OPERATIONS; TRANSPORTING
B30B9/325
PERFORMING OPERATIONS; TRANSPORTING
Y10S100/902
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B30B15/068
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B12/00
PERFORMING OPERATIONS; TRANSPORTING
B30B9/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A compacting apparatus (1) for compacting receptacles has a compacting unit (3) with at least one first advancing device (4) for transporting at least one receptacle (G) in an insertion direction (E). The compacting unit (3) is configured to compact the receptacle (G) while the receptacle (G) is transported in the insertion direction (E). A post-compacting unit (5) is downstream of the compacting unit (3) in the insertion direction (E) and has at least one second advancing device (6) for transporting the at least one receptacle (G) through the post-compacting unit (5). The post-compacting unit (5) is configured to compact the at least one receptacle (G) further. Positions of the at least one first advancing device (4) of the compacting unit (3) and the at least one second advancing device (6) of the post-compacting unit (5) are changeable with respect to one another in the insertion direction (E).
Claims
1. A compacting apparatus for compacting receptacles, comprising: a compacting unit having at least one first advancing device for transporting at least one receptacle in an insertion direction, the compacting unit being configured to compact the at least one receptacle while the at least one receptacle is being transported in the insertion direction; a post-compacting unit arranged downstream of the compacting unit in the insertion direction, said post-compacting unit having at least one second advancing device for transporting the at least one receptacle through the post-compacting unit, wherein the post-compacting unit is configured to compact the at least one receptacle further, wherein positions of the at least one first advancing device of the compacting unit and of the at least one second advancing device of the post-compacting unit are changeable with respect to one another in the insertion direction; and wherein the compacting unit has a first housing on which the at least one advancing device is arranged, and the post-compacting unit has a second housing on which the at least one second advancing device is arranged, wherein the positions of the first housing and the second housing are changeable with respect to one another in the insertion direction.
2. The compacting apparatus of claim 1, wherein the first housing of the compacting unit and the second housing of the post-compacting unit are guided longitudinally together in the insertion direction.
3. The compacting apparatus of claim 1, further comprising a spring-elastic pretensioning device which pretensions the first housing and the second housing against changing position with respect to one another in the insertion direction.
4. The compacting apparatus of claim 1, wherein the at least one first advancing device of the compacting unit and the at least one second advancing device of the post-compacting unit form a compression space between one another, wherein the at least one first advancing device of the compacting unit is configured to convey the at least one receptacle into the compression space, and the at least one second advancing device of the post-compacting unit is configured to convey the at least one receptacle out of the compression space, and a size of the compression space is changeable by changing the position of the at least one first advancing device and of the at least one second advancing device with respect to one another.
5. The compacting apparatus of claim 1, further comprising a control device, wherein the at least one first advancing device of the compacting unit is operable at a first conveying speed for conveying the at least one receptacle and the at least one second advancing device of the post-compacting unit is operable at a second conveying speed for conveying the at least one receptacle and the control device is configured to control the first conveying speed and the second conveying speed.
6. The compacting apparatus of claim 1, further comprising a first drive apparatus for driving the at least one first advancing device and a second drive apparatus, different than the first drive apparatus, for driving the at least one second advancing device.
7. The compacting apparatus of claim 6, wherein the first drive apparatus is operatively connected to a plurality of first advancing devices in order to synchronously drive the first advancing devices and/or the second drive apparatus is operatively connected to a plurality of second advancing devices in order to synchronously drive the second advancing devices.
8. A compacting apparatus for compacting receptacles, comprising: a compacting unit having at least one first advancing device for transporting at least one receptacle in an insertion direction, the compacting unit being configured to compact the at least one receptacle while the at least one receptacle is being transported in the insertion direction, and a post-compacting unit arranged downstream of the compacting unit in the insertion direction, said post-compacting unit having at least one second advancing device for transporting the at least one receptacle through the post-compacting unit, wherein the post-compacting unit is configured to compact the at least one receptacle further, wherein positions of the at least one first advancing device of the compacting unit and of the at least one second advancing device of the post-compacting unit are changeable with respect to one another in the insertion direction; wherein the at least one first advancing device and the at least one second advancing device are arranged in an offset manner with respect to one another in a circumferential direction around the insertion direction.
9. The compacting apparatus of claim 1, wherein the at least one first advancing device of the compacting unit is configured to convey the at least one receptacle for compacting into a hopper formed by the compacting unit.
10. The compacting apparatus of claim 9, wherein the compacting unit has plural advancing devices arranged in a circumferential direction around the insertion direction around the hopper.
11. The compacting apparatus of claim 1, wherein the at least one first advancing device of the compacting unit is formed by a chain drive formed from chain links, wherein the chain drive is configured to move in an advancing direction along an outer lateral surface of a hopper during operation of the compacting apparatus such that the at least one receptacle is conveyed into the hopper in the insertion direction.
12. The compacting apparatus of claim 1, wherein the at least one second advancing device of the post-compacting unit is formed by a chain drive formed from chain links, wherein the chain drive is configured to transport the at least one receptacle further in the insertion direction.
13. The compacting apparatus of claim 1, further comprising at least one piercing tool for piercing the at least one receptacle, the piercing tool being arranged on the at least one first advancing device and/or on the at least one second advancing device.
14. The compacting apparatus of claim 13, wherein the at least one piercing tool comprises plural piercing tools arranged respectively on every second chain link on the at least one first advancing device, which is formed by a chain drive having chain links, while a piercing tool (601) is arranged on every chain link on the at least one second advancing device, which is formed by a chain drive having chain links.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
DETAILED DESCRIPTION
(26)
(27) The compacting unit 3 and the post-compacting unit 5 realize different units which interact to compact a receptacle G.
(28) The compacting unit 3 has six advancing devices 4 which are formed by chain drives 40 (see
(29) The insertion opening 300 is arranged on a cover plate 30 of the housing 32 and has a cross-sectional area A1 (see
(30) In the exemplary embodiment illustrated, the compacting unit 3 has three drive apparatuses such as referenced at 2A and 2B, of which only one is visible in
(31) The drive shaft 20A is furthermore connected to a toothed wheel 25A which is in interlocking engagement with an internally toothed ring gear 26. The ring gear 26 extends around the compacting unit 3 and serves to synchronize the three different drive apparatuses 2A with one another in that all of the drive apparatuses 2A are coupled mechanically together via the ring gear 26 and can thus move only uniformly.
(32) During operation, the drive shaft 21A and the gear wheel 22A arranged thereon are set into rotary movement via the electric motor 20A. As a result, the gear wheels 23A and the bevel wheels 24A connected thereto are likewise set into a rotary movement which is transmitted via the bevel wheels 410 to the shafts 41 and thus the sprockets 412 to the left and right of the bevel wheels 24A. Since the drive shaft 21A is still in interlocking engagement with the ring gear 26 via the toothed wheel 25A and as a result the movements of the drive apparatuses 2A are synchronized with one another, all of the chain drives 40 are driven in a uniform, aligned manner such that a receptacle G inserted into the insertion opening 300 in the insertion direction E is conveyed into the compacting unit 3.
(33) Connected downstream of the compacting unit 3 is the post-compacting unit 5. As is apparent from
(34) The post-compacting unit 5 hasin an analogous manner to the compacting unit 3three drive apparatuses 51A, 51B, 51C which each comprise an electric motor 511A, 511B, 511C (see for example
(35) Each drive train 52A, 52B, 52C is assigned two advancing devices 6, wherein each drive train 52A, 52B, 52C is arranged between in each case two advancing devices 6 (as seen in the circumferential direction around the insertion direction E). Each drive train 52A, 52B, 52C has, as is apparent from
(36) In the bottom view according to
(37) During operation, the ring gear 53 is set into a rotary movement via the three electric motors 511A, 511B, 511C, offset with respect to one another in the circumferential direction, of the drive apparatuses 51A, 51B, 51C, and the toothed wheels 520A, 520B, 520C are driven via said rotary movement. Thus, the toothed wheels 523A and the bevel wheels 525A, which in turn drive the bevel wheels 610 and thus the sprockets 602 of the assigned chain drives 60, also move.
(38) The advancing movement of the advancing devices 4 of the compacting unit 3 and of the advancing devices 6 of the post-compacting unit 5 are controlled via a control device 7 which is illustrated schematically in
(39) For example, the control device 7 controls the advancing devices 4 of the compacting unit 3 and the advancing devices 6 of the post-compacting unit 5 such that the conveying speed V1 of the advancing devices 4 of the compacting unit 3 is greater (for example by a factor of 10) than the conveying speed V2 of the advancing devices 6 of the post-compacting unit 5. This has the effect that a receptacle G inserted into the compacting unit 3 is conveyed through the compacting unit 3 into a compression space R between the advancing devices 4 of the compacting unit 3 and the advancing devices 6 of the post-compacting unit 5 and, on account of the reduced conveying speed V2 of the advancing devices 6 of the post-compacting unit 5, is compressed there because the receptacle G is discharged only at a reduced speed. On account of the compression, the receptacle G, which has already been compacted in a multidimensional manner in the compacting unit 3 in the radial plane transversely to the insertion direction G in a manner corresponding to the shape of the hopper T, is also compressed lengthwise in the insertion direction E, such that the receptacle G is compacted further and is reshaped to form a compact receptacle.
(40) The advancing devices 4 are moved with their chains formed by the chain links 400 in an advancing direction V (see
(41) As is apparent from
(42) As illustrated in
(43) On account of the angular offset between the advancing devices 6 of the post-compacting unit 5 and the advancing devices 4 of the compacting unit 3, the volume of the compression space R between the advancing devices 4 of the compacting unit 3 and the advancing devices 6 of the post-compacting unit 5 can be comparatively small in a starting state, because the chains of the advancing devices 4 of the compacting unit 3 and of the advancing device 6 of the post-compacting unit 5 can move independently of one another without impeding one another.
(44) Arranged on the chain links 400, 600 (see
(45) In the exemplary embodiment illustrated, a piercing tool 401 in the form of a spike is arranged on each chain member 400 of each chain of an advancing device 4, 6. However, provision can be made in an advantageous configuration for the chain drives 40 of the advancing devices 4 of the compacting unit 3 to carry a piercing tool 401 only on every second chain link 400, for example on each outer link, while the chain drives 60 of the advancing devices 6 of the post-compacting unit 5 have a piercing tool 601 in the form of a spike on each chain link 600. The density of the piercing tools 401, 601 is thus greater on the advancing devices 6 of the post-compacting unit 5 than on the advancing devices 400 of the compacting unit 3. This can have the advantageous effect that, on account of the increased speed V1 of the advancing devices 4 of the compacting unit 3, the piercing tools 401 do not bring about excessive destruction of the receptacle G upon conveying into the compression space R, and the advancing devices 6 of the post-compacting unit 5 can transport the receptacle G efficiently out of the compression space R.
(46) In order to further increase the efficiency of compacting with the compacting unit 3 and the post-compacting unit 5 interacting, the compacting unit 3 and the post-compacting unit 5 are adjustable relative to one another vertically in a stroke direction H (see
(47) As a result of the adjustability of the compacting unit 3 and of the post-compacting unit 5 with respect to one another, the positions of the compacting unit 3 and of the post-compacting unit 5 with respect to one another can be changed during a compacting operation. To this end, the housing 32 of the compacting unit 3 is guided longitudinally on the housing 50 of the post-compacting unit 5 along guide pins 54 (see
(48) In a starting position, the post-compacting unit 5 is in the vicinity of the compacting unit 3 such that the compression space R between the advancing devices 4 of the compacting unit 3 and the advancing devices 6 of the post-compacting unit 5 has a minimum volume. The post-compacting unit 5 is pretensioned in the direction of this starting position relative to the compacting unit 3 by means of a pretensioning unit 8 (illustrated schematically in
(49) During a compacting operation, a receptacle G is conveyed through the compacting unit 3 and pushed into the compression space R between the compacting unit 3 and the post-compacting unit 5. Because the advancing devices 6 of the post-compacting unit 5 run at a reduced speed V2 compared with the advancing devices 4 of the compacting unit 3, this results in compression of the receptacle G in the compression space R, this having the effect that the receptacle G is pressed successively into the compression space R. If the volume of the receptacle G pressed into the compression space R is greater than the capacity of the compression space R in the starting position of the post-compacting unit 5, the post-compacting unit 5 is adjusted relative to the compacting unit 3 in the stroke direction H counter to the spring-elastic pretensioning force of the pretensioning device 8 and thus deflected out of its starting position. This makes it possible for the receptacle Gregardless of its wall thicknessto be able to be conveyed completely into the compression space R and in the process to be compacted effectively on account of the conveying action of the advancing devices 4 and of the compressive action in the compression space R. The compacted receptacle G is then conveyed in a retarded manner out of the compression space R by means of the advancing devices 6 of the post-compacting unit 5 and is ejected from the compacting apparatus 1 as a compacted receptacle G (see
(50) Receptacles G which are ejected from the post-compacting unit 5 have a sphere-like shape. This has the advantage that receptacles G compacted in this way have a good bulk handling and layering behavior. In particular, the outer surface of the receptacles G is approximately smooth and so the risk of catching with other receptacles Gwhich would impair the bulk handling behavioris small.
(51) The control device 7 can also effect intelligent control.
(52) For example, when a receptacle G is stuck in the compacting unit 3, the control device 7 can cause the advancing devices 4 of the compacting unit 3 to be automatically driven in the reverse direction of movement, such that a receptacle G can be ejected from the compacting unit 3 again. If, by contrast, it is established that a receptacle G has passed through the compacting unit 3 and has been pressed into the compression chamber R, but in the process excessive deflection of the post-compacting unit 5 (for example beyond a predetermined threshold value) occurs, then the conveying speed V2 of the post-compacting unit 5 can be equalized with the conveying speed V1 of the compacting unit 3 such that the receptacle G is conveyed readily and in particular without further compression out of the post-compacting unit 5.
(53) Furthermore, it is also conceivable for the control device 7 to actuate the post-compacting unit 5 so that the advancing devices 6 of the post-compacting unit 5 are driven only when a deflection of the post-compacting unit 5 occurs on account of compression of a receptacle G in the compression space R. The compacting unit 3 thus conveys a receptacle G into the compression space R with the advancing devices 6 of the post-compacting unit 5 initially at a standstill. Only after the post-compacting unit 5 has been deflected in the stroke direction H are the advancing devices 6 set into movement and thus the compacted receptacle G conveyed out of the compression space.
(54) The chain drives 40 of the advancing devices 4 of the compacting unit 3 and also the chain drives 60 of the advancing devices 6 of the post-compacting unit 5 arein the case of the advancing devices 4 of the compacting unit 3mounted between sprockets 412 orin the case of the advancing devices 6 of the post-compacting unit 5guided on a guide element 62. In order in this case to ensure that the chain tension of the chain drives 40, 60 is always sufficiently high, a means for length compensation in order to readjust the chain tension can be provided on each chain drive 40, 60.
(55) Thus, on each chain drive 40 of the advancing devices 4 of the compacting unit 3, provision can be made of a guide element 46 which has two portions 461, 462 that are pretensioned in a spring-elastic manner with respect to one another via a pretensioning device 463, said portions causing a tension in the chain drive 40 and achieving automatic re-tensioning if a chain drive 40 elongates. The chain drive 40 thus always has a sufficiently high tension.
(56) In an analogous manner, on each chain drive 60 of the advancing devices 6 of the post-compacting unit 5, the guide element 62 can also have two portions 621, 622 which are pretensioned with respect to one another via a pretensioning device 623 and thus effect automatic re-tensioning of the chain drive 60 if the chain elongates during operation.
(57) The pretensioning devices 463, 623 can be designed such that it is only possible to move the respective portions 461, 462, 621, 622 away from one another, but not to restore the distances 461, 462, 621, 622 from one another. The portions 461, 462 and 621, 622 can thus only be moved away from one another, but cannot be moved back towards one another after re-tensioning of the chain drive 40, 60 has taken place. Such length compensation apparatuses are well known, for example as cable length compensation apparatuses in cable window regulators in motor vehicles.
(58) The idea underlying the invention is not limited to the exemplary embodiments outlined above, but can also be realized in principle in embodiments of entirely different types.
(59) Thus, in particular the advancing devices do not necessarily need to be configured as chain drives. It is also conceivable to use for example, for the advancing devices of the compacting unit and of the post-compacting unit, advancing devices that make use of belts, bands or cables or other traction members for transmitting tractive forces.
(60) Likewise, the compacting unit and the post-compacting unit can in principle also have a different number of advancing devices.
(61) Also, the number of advancing devices of the compacting unit and the number of advancing devices of the post-compacting unit are not necessarily identical. The compacting unit and the post-compacting unit can in principle also have a different number of advancing devices.
(62) In addition, other configurations of drive apparatuses are also conceivable. For example, the compacting unit and the post-compacting unit may each have only one single drive apparatus, although it is in principle also conceivable for the compacting unit and the post-compacting unit to use a common drive apparatus.
LIST OF REFERENCE SIGNS
(63) 1 Compacting apparatus 2A Drive apparatus 20A Electric motor 21A Drive shaft 22A, 23A Gear wheel 24A Bevel wheel 25A Toothed wheel 26 Ring gear 3 Compacting unit 30 Cover plate 300 Insertion opening 31 Bottom 32 Housing 34 Bearing plates 36 Guide surface 37 Bearing bushing 4 Advancing device 40 Chain drive 400 Chain link 401 Piercing tool (Spike) 41 Shaft 410 Bevel wheel 412 Sprocket 46 Guide element 461, 462 Portion 463 Pretensioning device 5 Post-compacting unit 50 Housing 51A, 51B, 51C Drive apparatus 510A, 510B, 510C Drive wheel 511A, 511B, 511C Electric motor 52A, 52B, 52C Drive train 520A, 520B, 520C Toothed wheel 521A Shaft 522A, 523A Toothed wheel 524A Shaft 525A Bevel wheel 53 Ring gear 54 Guide pin 6 Advancing device 60 Chain drive 600 Chain link 601 Piercing tool (Spike) 602 Sprocket 61 Shaft 610 Bevel wheel 62 Guide element 620 Guide track 621, 622 Portion 623 Pretensioning device 7 Control device 8 Pretensioning device , Angle A1, A2 Cross-sectional area G Post-compacted receptacle H Stroke direction M Lateral surface R Compression space S Rotation axis T Hopper V, V Advancing direction V1, V2 Conveying speed