AIRBAG MODULE, VEHICLE SEAT HAVING AN AIRBAG MODULE, AND VEHICLE
20220355758 · 2022-11-10
Inventors
- Werner Freisler (Schwäbisch Gmünd, DE)
- Theresa BETZ (Schwäbisch Gmünd, DE)
- Frederic MYERS (Reutlingen, DE)
Cpc classification
B60R21/263
PERFORMING OPERATIONS; TRANSPORTING
B60R21/237
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/23107
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/23308
PERFORMING OPERATIONS; TRANSPORTING
B60R21/268
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/161
PERFORMING OPERATIONS; TRANSPORTING
B60R21/233
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/233
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an airbag module (12) comprising a restraint airbag (30) which is inflated in a situation of restraint and, in an inflated state, has a restraining effect on an occupant (16), and at least one backup member (36, 36a, 36b) which, in a restraining state, is at least in portions in contact with the inflated restraint airbag (30) and is configured so that it backs the restraint airbag (30) and in particular absorbs a force (F) applied to the restraint airbag (30) by contacting a vehicle occupant (16), wherein, in the inflated state, the restraint airbag (30) is interposed between the backup member (36, 36a, 36b) and the vehicle occupant (16), wherein the backup member (36, 36a, 36b) is arranged, in an initial state, on or in the airbag module. The invention also relates to a vehicle seat and a vehicle comprising an airbag module according to the invention.
Claims
1-21. (canceled)
22. An airbag module (12) comprising a restraint airbag (30) which is inflated in a situation of restraint and, in an inflated state, has a restraining effect on an occupant (16), and at least one backup member (36, 36a, 36b) which, in a restraining state, is at least in portions in contact with the inflated restraint airbag (30) and is configured to back the restraint airbag (30) and particularly absorb a force (F) applied to the restraint airbag (30) by contacting a vehicle occupant (16), wherein the restraint airbag (30) in the inflated state is interposed between the backup member (36, 36a, 36b) and the vehicle occupant (16), the backup member (36, 36a, 36b) being arranged on or in the airbag module in an initial state.
23. The airbag module (12) according to claim 22, wherein the backup member is accommodated inside the airbag module (12), in particular in a module housing (28).
24. The airbag module (12) according to claim 22, wherein the backup member is in the form of an element separate from the airbag module.
25. The airbag module (12) according to claim 22, wherein in the restraining state the backup member (36, 36a, 36b) is arranged in the area of an exit opening (42) of the restraint airbag (30) out of the airbag module (12).
26. The airbag module (12) according to claim 22, wherein in an initial state the at least one backup member (36, 36a, 36b) is arranged in a holder (38), wherein a transfer mechanism (40) is provided for moving, in a situation of restraint, the at least one backup member (36, 36a, 36b) out of the holder (38) into the restraining state.
27. The airbag module (12) according to claim 26, wherein the transfer mechanism (40) is formed so that the backup member (36, 36a, 36b) is firmly fixed to an outer wall (45) of the restraint airbag (30), or in that the transfer mechanism (40) comprises a gas generator (32; 46) or a mechanical drive.
28. The airbag module (12) according to claim 22, wherein at least one backup member (36) is provided that is a dimensionally stable backup member (36a) in the form of a component which is rigid at least in portions in the restraining state.
29. The airbag module (12) according to claim 28, wherein at least portions of the dimensionally stable backup member (36a) are made of an auxetic material.
30. The airbag module (12) according to claim 28, wherein the dimensionally stable backup member (36a) is arranged so that it is linearly displaced, swiveled or rotated for being transferred from the initial state to the restraining state.
31. The airbag module (12) according to claim 28, wherein the dimensionally stable backup member (36a) comprises a flexible portion (56, 60) which, in the initial state, is folded and arranged in the holder (38) and which unfolds when it is transferred to the restraining state.
32. The airbag module (12) according to claim 22, wherein at least one backup member (36) is provided which is an inflatable backup airbag (36b).
33. The airbag module (12) according to claim 11, wherein the backup airbag (36b) is filled at a higher internal pressure than the restraint airbag (30).
34. The airbag module according to claim 32, wherein there are provided plural backup airbags (36b) which mutually back each other.
35. The airbag module (12) according to claim 22, wherein at least one backup member (36) is configured as a backup chamber (36c) which forms an inflatable portion of the restraint airbag (30), wherein the backup chamber (36c) is filled at a higher internal pressure than a restraint chamber (30′) of the restraint airbag (30).
36. The airbag module (12) according to claim 28, wherein at least one backup member (36) configured as a dimensionally stable backup member (36a) as well as at least one backup member (36) in the form of a backup airbag (36b) and/or a backup chamber (36c) are provided, wherein the backup airbag (36b) and/or the backup chamber (36c) is/are arranged, in the restraining state, between the restraint airbag (30) or between the restraint chamber (30′) of the restraint airbag (30) and the dimensionally stable backup member (36a).
37. The airbag module (12) according to claim 22, wherein at least one backup member (36) is provided that includes at least two leg elements (78) which are arranged at least in portions substantially V-shaped relative to each other and between which at least one cross strut (80) connecting the leg elements (78) is arranged.
38. The airbag module (12) according to claim 37, wherein plural cross struts (80) are interposed between the leg elements (78), wherein, in the cross-section of the backup member (36), the cross struts (80) are arranged especially in a rung-like manner between the leg elements (78) and the length of the cross struts (78) is reduced toward the joint tip (86).
39. The airbag module (12) according to claim 37, wherein the leg elements (78) are configured as inflatable elements and/or as resiliently flexible elements and the cross struts (80) are configured as inflatable elements and/or as dimensionally stable elements.
40. A vehicle seat (10), comprising at least one airbag module (12) according to claim 22, wherein the restraint airbag (30) is inflated in a situation of restraint and, in an inflated state, has a restraining effect on the occupant (16) on a contact area (14) of the vehicle seat (10), wherein the at least one backup member (36, 36a, 36b) in a restraining state is in contact, at least in portions, with the inflated restraint airbag (30) and can exert a force (F) directed toward the contact area (14) on the restraint airbag (30), wherein the restraint airbag (30) is located between the contact area (14) and the backup member (36, 36a, 36b).
41. The vehicle seat according to claim 40, wherein there are provided at least two airbag modules (12) which are arranged on each side of the contact area (14) and which are arranged on the seat base (18), on the backrest (22) or on the headrest (26).
42. A vehicle comprising at least one airbag module (12) according to claim 22.
43. A vehicle comprising a vehicle seat according to claim 40.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0088] In the following, the invention will be described in detail by means of plural embodiments with reference to the attached drawings, wherein:
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DESCRIPTION
[0102]
[0103] The airbag module 12 may be mounted at different points on the vehicle seat 10 as will be also discussed in the following with reference to
[0104] The vehicle seat 10 has a contact area 14 which a vehicle occupant 16 contacts when he/she is seated in the vehicle seat 10. The contact area 14 is composed of a seat base 18, the area 20 of a backrest 22 and the area 24 of a headrest 26 (see also
[0105] The airbag module(s) 12 is/are arranged on the side of the contact area 14 and is/are positioned in the area of the seat base 18, the backrest 22 or the headrest 26.
[0106] In
[0107] The airbag module 12 comprises a module housing 28 in which a folded restraint airbag 30 and a gas generator 32 are accommodated, the gas generator 32 supplying filling gas for inflating the restraint airbag 30.
[0108] The restraint airbag 30 serves for cushioning the occupant 16 in a situation of restraint, and to this end has an inner face 34 directed to the occupant 16 (see e.g.,
[0109] The airbag module 12 further comprises at least one backup member 36.
[0110] In a normal operating condition, the backup member 36 may be disposed in an initial state in a holder 38 inside the module housing 28 so that it is not visible from an outside of the vehicle seat 10.
[0111] A transfer mechanism 40 realized in this case by a gas supply via the gas generator 32 helps move the backup member 36 out of the holder 38 so that it extends out of the module housing 28 through an exit opening 42 for the restraint airbag 30.
[0112] The transfer mechanism 40 could also be realized by a mechanical drive, e.g., using spring force or an electric motor.
[0113]
[0114] During normal driving, the backup member 36 is in its initial state inside the module housing 28, whereas in the situation of restraint it adopts a restraining state in which it has exited the module housing 28.
[0115] In the restraining state, the inflated restraint airbag 30 rests with its rear side 45 on an inner face 47 of the backup member 36 facing the contact area 14. Thus, the backup member 36 backs the restraint airbag 30 against an outward movement away from the contact area 14. In this example, the loads produced by the engagement of the occupant 16 are transferred to the vehicle seat 10, more exactly to a rigid seat frame. In so doing, the backup member 36 exerts a force F acting toward the contact area 14 upon the restraint airbag 30, said force F being formed as a counterforce to the load caused by the occupant 16.
[0116] The side of the backup member 36 remote from the vehicle occupant 16 is usually located freely in the vehicle interior and, thus, does not bear against a component affixed to the vehicle.
[0117] In general, the restraint airbag 30 in the restraining state is always located between the occupant 16 and the backup member 36 so that the backup member 36 is not in direct contact with the occupant 16.
[0118] When the airbag module 12 is disposed, as shown, on a vehicle seat 10, the backup member 36 extends primarily in the area of the exit opening 42 from the vehicle seat 10 along the rear side 45 of the restraint airbag 30. The backup member 36 is both narrower and shorter than the restraint airbag 30, as is also evident from
[0119] In this embodiment, the backup member 36 is in the form of a dimensionally stable backup member and, therefore, will be denoted hereinafter with the reference symbol 36a. The dimensionally stable backup member 36a is at least in portions a rigid component.
[0120] A stop 44 on the module-side end of the backup member 36a and on the exit opening-side end of the module housing 28 prevents the backup member 36a from being displaced beyond the restraining state.
[0121] When the dimensionally stable backup member 36a is transferred from its initial state to its restraining state, in the example it is slid, in its entirety, linearly along the holder 38 out of the exit opening 42 by the gas pressure. The walls of the holder 38 act as a guide and predefine an exit direction.
[0122] In
[0123]
[0124] The additional gas generator 46 can be triggered simultaneously with the gas generator 32, but also time-shifted and few milliseconds before or after the gas generator 32 is activated.
[0125]
[0126] In the variant shown in
[0127] Hence, the two restraint airbags 30 wrap around the vehicle occupant 16 from opposite sides. In this example, each of the two restraint airbags 30 is shaped transversely to the contact area 14 so that it extends in a curve substantially to the opposite side of the contact area 14 (see
[0128] The two backup members 36, on the other hand, are significantly shorter and do not reach to an imaginary centerline of the contact area 14 or the seat 10.
[0129] In the variant shown in
[0130] As
[0131]
[0132] In the two latter examples, the restraint airbags 30 of the airbag modules 12 are configured on the seat base 18 or the backrest 22 along the vertical direction of the vehicle seat 10 to have such a length that they offer protection to both the upper legs and the torso of the vehicle occupant 16.
[0133] In
[0134] The dimensionally stable backup member 36a is made from a plastic material or stable foam, for example, and has plural incisions 48 along its inner face 47 so that the entire dimensionally stable backup member 36a can be formed into an arc so that the inner face 47 takes a concavely curved shape.
[0135] On an outer face 50 opposite to the inner face 47, plural pairs of meshing structures 52 that are formed by specifically shaped incisions along the outer face 50 are provided along the longitudinal extension of the dimensionally stable backup member 36a.
[0136] In the initial state, the respective meshing structures 52 of one pair are still spaced apart from each other (see
[0137] When the dimensionally stable backup member 36a is shifted from the initial state to its restraining state (see arrow direction P in
[0138] The individual meshing structures 52 of each pair mesh and interlock with each other so that the dimensionally stable backup member 36a maintains its curved shape in the restraining state (see
[0139]
[0140] In this example, the dimensionally stable backup member 36a takes the shape of a rigid T-shaped strut, with the beam of the T being located at the free end 54 of the dimensionally stable backup member 36a.
[0141] In the initial state, the dimensionally stable backup member 36a is completely located in the holder 38 and is not visible from outboard of the vehicle seat 10 (see
[0142] When the backup member 36a is transferred to its restraining state, it is pushed out of the holder 38 through the exit opening 42 by a suitable transfer mechanism 40 (see
[0143] In addition to the T-shaped strut, the dimensionally stable backup member 36a further includes a flexible portion 56 that is made from a netting material, for example, and extends along the beam of the T from the free end 54 to plural fixing points 58 at the module housing 28 or at the vehicle seat 10.
[0144] In this example, another flexible portion 60 is provided that is equally attached to the beam of the T and leads to fixing points 58 which are spaced apart from the fixing points 58 of the first flexible portion 56.
[0145] In the initial state, the flexible portions 56, 60 are folded and located in the holder 38.
[0146] In the restraining state, the rigid T-shaped strut ensures the required stability of the dimensionally stable backup member 36a, while the flexible portions 56, 60 increase the area of the backing surface for the restraint airbag 30.
[0147]
[0148] A fan-shaped framework of rigid struts 62 which are pivotally connected to each other at one end 64 is provided in this case. A flexible portion 56, e.g., made from a netting material, extends between adjacent struts 62.
[0149] In the initial state, the struts 62 and the flexible portions 56 fixed therebetween are folded and jointly arranged in the holder 38 (
[0150] The spanning can be done, for example, by the outermost flexible portions 56 being fastened to fixing points 58 affixed to the vehicle on the edge of the holder 38 so that a tensile force is automatically produced which spans the rigid struts 62 when the dimensionally stable backup member 36a is pushed out of the holder 38.
[0151] In
[0152]
[0153] The individual sub-elements 68 are disk-shaped in this case and are connected to their respective neighbors at opposite edge portions.
[0154] Also, a telescopic arrangement would be conceivable.
[0155] There could also be provided locking elements which are designed similarly to the meshing structures 52 of
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[0157] For example, a flat material in a specific folding may be used in this case. It is possible to make use of an auxetic material whose rigidity increases transversely to the direction of extension.
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[0159] A flexible portion 56 provided with an appropriate curable or solidifying material (not shown in detail), such as by impregnating with epoxy resin, is wrapped around the portion of the restraint airbag 30 directly adjacent to the exit opening 42.
[0160] As long as the dimensionally stable backup member 36a is accommodated in its holder 38, the material is liquid and the entire dimensionally stable backup member 36a is therefore flexible. While or shortly after reaching the restraining state, the material cures or solidifies so that the flexible portion 56 is stiffened in the restraining state and exerts a backing effect on the restraint airbag 30.
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[0162]
[0163] It would also be imaginable, of course, to provide a curing or solidifying material as afore-described on the outer cover of the backup airbag 36b. This applies, by the way, to all embodiments described in the following.
[0164]
[0165] The backup airbag 36b is filled at a higher internal pressure than the restraint airbag 30 and has a smaller filling volume than the latter.
[0166] Basically, there is a contact region 70 in which the backup airbag 36b and the restraint airbag 30 are directly adjacent to each other.
[0167]
[0168] In general, even when a backup airbag 36b is used as backup member 36, it is applicable that said backup airbag 36b in the inflated state abuts on the restraint airbag 30 at a position where the shape of the restraint airbag 30 tends to yield to the action of a force in the direction away from the vehicle occupant, and therefore the restraint airbag 30 must be backed. This backing effect is achieved, for example, exclusively by the backup member 36 or a combination of plural backup members 36. Consequently, the necessity of a backing surface affixed to the vehicle in the area of the restraint airbag 30 is dropped.
[0169] As an alternative,
[0170]
[0171] As a rule, the backup airbag(s) 36b equally exit(s) through the exit opening 42 out of the airbag module 12 where it is/they are accommodated in the initial state together with the folded restraint airbag 30.
[0172] Basically, each of the individual backup members 36, 36a, 36b can be transferred from its initial state to its restraining state irrespective of other backup members 36, 36a, 36b. However, it is equally possible to couple backup members 36, 36a, 36b to each other or to the restraint airbag 30 so that said components are jointly moved.
[0173]
[0174] In the initial state, the restraint airbag 30 and the two backup members 36a, 36b are jointly accommodated in the airbag module 12.
[0175] On principle, all concepts for dimensionally stable backup members 36a and backup airbags 36b described in the entire application can be freely combined in any number with each other and with other types of described backup members 36. The concretely described embodiments are merely examples.
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[0181] Irrespective of the pivotable arrangement of the dimensionally stable backup member 36a,
[0182] The gas supply to the backup airbag 36b is activated first, before the gas supply to the restraint airbag 30 is activated. As a result, the backup airbag 36b opens a cover (not shown) of the module housing 28 of the airbag module 12.
[0183] The restraint airbag 30 is optionally fastened to the backup airbag 36b and, when the backup airbag 36b is deployed, is also pulled out of the module housing 28.
[0184] This step takes place especially before the gas supply to the restraint airbag 30 is activated.
[0185] In an alternative variant, the backup airbag 36b and the restraint airbag 30 are filled by the same gas generator 32 which to this end has two different outlets.
[0186] The backup airbag 36b is inflated at a higher pressure than the restraint airbag 30 and maintains the higher pressure throughout the entire service life. To achieve this, a membrane that maintains the difference in pressure may be provided, for example.
[0187]
[0188]
[0189] As already described in the foregoing, airbag modules 12 may be provided on both sides of the vehicle seat 10. The restraint airbags 30 are designed so that opposite restraint airbags 30 contact each other in front of the vehicle occupant 16.
[0190]
[0191] In the shown filled state, the backup chamber 36c is filled at a higher internal pressure than the restraint chamber 30′ of the restraint airbag 30. The backup chamber 36c and the restraint chamber may be filled with gas by the same gas generator, wherein the latter may include, e.g., two gas outlets to this end so that in the backup chamber 36c that has a smaller volume than the restraint chamber 30′ a higher internal pressure can be reached.
[0192] Alternatively, the partition wall 71 may comprise overflow openings. Those overflow openings may be particularly closable, wherein the overflow openings are closed, for example, in response to the internal pressure of the backup chamber 36c or the restraint chamber 30′ or in response to deployment of the restraint airbag 30, in particular the restraint chamber 30′, or the backup chamber 36c. For example, overflow openings including closure elements can be used, as they are shown, e.g., in DE 10 2019 101 284.8 using the example of a knee airbag.
[0193]
[0194] The structure of the backup member 36 has a structure based on the two-ray base element of the bone fish fin, whereby the backup member 36, when force is applied by the restraint airbag 30 in the contact region 70 shown by the arrow 82, does not back away in the direction of force (arrow 82), but the tip 86 of the backup member 36 moves in a direction opposite to the direction of force, as shown by the arrow 84, and thus stabilizes the restraint airbag 30.
[0195] The leg elements 78 may be configured particularly as inflatable elements and/or as resiliently flexible elements and the cross struts 80 may be configured particularly as inflatable elements and/or as dimensionally stable elements.
[0196] For example, the leg elements 78 and/or the cross struts 80 can be manufactured from the same fabric as the restraint airbag and can form plural inflatable chambers, for example. As an alternative, the leg elements 78 and/or the cross struts 80 can be made from suitable plastics, such as polyurethanes, for example. As is evident from
[0197] In