Optical fiber containing graphene oxide and reduced graphene oxide and a gas sensor containing the same
10067064 ยท 2018-09-04
Assignee
Inventors
Cpc classification
Y10T29/49885
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An optical fiber includes a graphene oxide and a reduced graphene oxide and a gas sensor includes the optical fiber. A method for manufacturing the optical fiber includes coating a graphene oxide layer and reducing a part of the graphene oxide layer, and a method for manufacturing the gas sensor includes coating a graphene oxide layer and reducing a part of the graphene oxide layer.
Claims
1. A gas sensor, comprising: a light source; a photo-detector, and an optical fiber, the optical fiber comprising: a core layer; and a cladding layer surrounding the core layer, wherein a graphene oxide layer and a reduced graphene oxide layer are formed in a common cross section of the core layer, and wherein the optical fiber is positioned between the light source and the photo-detector; and the graphene oxide layer and the reduced graphene oxide layer are connected to each other and formed on a cross section of the core layer of the optical fiber as a sensing part.
2. The optical fiber of claim 1, wherein the core of the optical fiber comprises one or more materials selected from the group consisting of glass, plastic and polymer.
3. The optical fiber of claim 1, wherein the optical fiber comprises a single-mode or a multi-mode optical fiber.
4. The gas sensor of claim 1, wherein the optical fiber further comprises a coupler.
5. The gas sensor of claim 1, wherein the gas sensor is capable of detecting a target substance in a gas or particle state.
6. The gas sensor of claim 1, wherein a target substance is detected by using a variation in a refractive index of surfaces of the graphene oxide layer and the reduced graphene oxide layer, which are formed by being connected to each other and included in the sensing part of the gas sensor, due to an adsorption of a gas or particle.
7. The gas sensor of claim 1, wherein the gas sensor maintains a high sensitivity under a strong acid environment having a pH of about 2 or less and a base environment having a pH of about 10 or more.
8. The gas sensor of claim 1, wherein the gas sensor maintains a high sensitivity under a high humidity environment with a relative humidity of about 50% or more.
9. The optical fiber of claim 1, wherein the graphene oxide layer and the reduced graphene oxide layer are connected to each other.
10. The optical fiber of claim 1, wherein an upper half of the common cross section comprises the graphene oxide layer and a lower half of the common cross section comprises the reduced graphene oxide layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(19) Throughout the drawings and the detailed description, unless otherwise described or provided, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
(20) The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. However, various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be apparent to one of ordinary skill in the art. The progression of processing steps and/or operations described is an example; however, the sequence of and/or operations is not limited to that set forth herein and may be changed as is known in the art, with the exception of steps and/or operations necessarily occurring in a certain order. Also, descriptions of functions and constructions that are well known to one of ordinary skill in the art may be omitted for increased clarity and conciseness.
(21) The features described herein may be embodied in different forms, and are not to be construed as being limited to the examples described herein. Rather, the examples described herein have been provided so that this disclosure will be thorough and complete, and will convey the full scope of the disclosure to one of ordinary skill in the art.
(22) Throughout the following description, the term graphene means that multiple carbon atoms are bonded to one another through covalent bond, thereby forming polycyclic aromatic molecules, and the carbon atoms bonded through the covalent bond form a six (6) circular ring as a basic repeat unit, but may further include five (5) and/or seven (7) circular rings. Accordingly, a sheet formed of graphene appears to be a monolayer of the covalently bonded carbon atoms, but may not be limited thereto. The sheet formed of the graphene may have various structures, and the structures may vary depending on a content of the 5 and/or 7 circular rings that may be contained in the graphene. In addition, where the sheet formed of the graphene is a monolayer, the monolayer may be stacked thereby forming multiple layers, and a side surface end part of the graphene sheet may be saturated with hydrogen atoms, but may not be limited thereto.
(23) Throughout the following description, the terms graphene oxide may be abbreviated as GO. The graphene oxide may include a structure, in which a functional group containing oxygen such as a carboxyl group, a hydroxyl group or an epoxy group is bonded on monolayer graphene.
(24) Throughout the following description, the terms reduced graphene oxide mean a graphene oxide, which undergoes a reduction process so that an oxygen rate is reduced, and may be abbreviated as rGO, without being limited thereto.
(25) Throughout the following description, the expression a graphene oxide (GO) layer and a reduced graphene oxide (rGO) layer being connected to each other are formed means that a GO layer and a rGO layer are arranged in the state of being connected and bonded to each other on a identical cross section of a core layer of an end of optical fiber, and may be expressed as in the GO/rGO arrangement or coated with GO/rGO, without being limited thereto.
(26) Throughout the following description, the term VOC stands for a volatile organic compound and may be used in plural like VOCs. For example, VOCs may include ethanol, nitromethane, acetone, methanol, tetrahydrofuran (THF), diethylamine, hydrazine, dichloromethane (MC), or combinations thereof, but may not be limited thereto.
(27) Throughout the following description, the term POF stands for polymeric optical fiber, and a core layer and/or a cladding layer may contain at least one polymer material, without being limited thereto.
(28) In one general aspect, an optical fiber includes a core layer and a cladding layer surrounding the core layer, in which a graphene oxide (GO) layer and a reduced graphene oxide (rGO) layer are connected to each other and formed on a cross section of the core layer.
(29) The core of the optical fiber may include one or more selected from the group consisting of glass, plastic and polymer, but may not be limited thereto.
(30) The optical fiber may include a single-mode or multi-mode optical fiber, but may not be limited thereto.
(31) In another general aspect, a gas sensor includes the above-described optical fiber.
(32) The gas sensor may include a light source; a photo-detector; and the optical fiber positioned between the light source and the light detector, wherein a graphene oxide layer and a reduced graphene oxide layer being connected to each other are formed on a cross section of the core layer of the optical fiber, as a sensing part, without being limited thereto.
(33) The light source may include a light source of an entire range of ultraviolet ray (UV), visible ray (VIS) or infrared ray (IR), but may not be limited thereto.
(34) The optical fiber may further include a coupler, but may not be limited thereto. For example, the coupler may be a Y-coupler or a T-coupler, but may not be limited thereto.
(35) The sensing part may be formed in the manner that a graphene oxide layer and a reduced graphene oxide layer, which are obtained by coating a graphene oxide layer on a cross section of an end of optical fiber and reducing a part of the coating layer being connected to each other are formed on the cross section of the end of the optical fiber.
(36) The gas sensor may be capable of detecting a target substance in a gas or particle state, but may not be limited thereto.
(37) The target substance may be detected by using a variation in a refractive index of surfaces of the graphene oxide layer and the reduced graphene oxide layer, which are connected to each other and included in the sensing part of the gas sensor, due to an adsorption of a gas or particle, but may not be limited thereto. In the gas sensor, since the refractive index of the surfaces of the graphene oxide layer and the reduced graphene oxide layer, which are connected to each other in the sensing part of the optical fiber gas sensor, is sensitively responsive depending on adsorption of a gas, particle and so on, the gas sensor can be widely applied to various fields such as semiconductors and environmental technologies for the purposes of uses for a gas and particle (aerosol, nano-particle, etc.) control sensor, monitoring of environmental pollution, chemical component analysis, NO monitoring and others. For example, the gas sensor may sense a gas or particles of a compound selected from the group consisting of H.sub.2, CO, CO.sub.2, O.sub.2, NO.sub.x, CO.sub.2, dimethyl methylphosphate (DMMP), CH.sub.4, NH.sub.3 CH.sub.3OH, liquefied petroleum gas (LPG), H.sub.2S, benzene, CH.sub.3SH, toluene, VOC and combinations thereof, but may not be limited thereto.
(38) The gas sensor can selectively sense VOC gases. Since the gas sensor includes the sensing part, in which the hydrophilic graphene oxide layer and the hydrophobic reduced graphene oxide layer are connected to each other and formed on a cross section of the core layer of the optical fiber, it can selectively sense various VOC gases absorbed on the surface of the sensing part consisting of the two graphene oxide layers having different properties. The gas sensor can discriminate tetrahydrofuran and dichloromethane, which are hardly discriminated in the field of the gas sensor.
(39) The gas sensor can maintain a high sensitivity under a strong acid (pH of approximately 2 or less) and a base (pH of approximately 10 or more) environment, but may not be limited thereto.
(40) The gas sensor can maintain a high sensitivity under a high humidity (a relative humidity of approximately 50% or more) environment, but may not be limited thereto.
(41) Since the gas sensor includes the graphene oxide layer containing various oxygen functional groups, it can provide rapid response and maintain a high sensitivity even under a high humidity and strong acid or base environment.
(42) In another general aspect, a method for manufacturing the above-described optical fiber includes coating a graphene oxide layer on a cross section of a core layer of the optical fiber; and reducing a part of the graphene oxide layer to form a reduced graphene oxide layer, whereby the graphene oxide layer and the reduced graphene oxide layer being connected to each other are formed on a cross section of the core layer of the optical fiber.
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(44) In an example, cutting the end of the optical fiber in the longitudinal direction and trimming the cross section to be plane may be performed prior to the above-described coating process, but the present disclosure may not be limited thereto. A graphene oxide (GO) solution may be dropped on the cross section of the optical fiber, which has underwent the trimming process, and dried so that a graphene oxide (GO) layer can be formed or coated on the cross section of the optical fiber as shown in
(45) The core of the optical fiber may include one or more materials selected from the group consisting of glass, plastic and polymer, but may not be limited thereto. The optical fiber may include a single-mode or a multi-mode optical fiber, but may not be limited thereto.
(46) For example, reducing a part of the graphene oxide layer may be performed by photo-irradiation, but may not be limited thereto. Upon the photo-irradiation, a wavelength may include light in a range of from approximately 1 nm to approximately 10.sup.6 nm, but may not be limited thereto.
(47) In The time for the photo-irradiation may be approximately 3,000 seconds or less, e.g., from approximately one second to approximately 3,000 seconds, but may not be limited thereto.
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(49) There is provided a method for manufacturing a gas sensor including the above-described optical fiber, which includes: coating a graphene oxide layer on a cross section of an optical fiber core layer; reducing a part of the graphene oxide layer to enable the graphene oxide layer and the reduced graphene oxide layer to be connected to each other and thus to form a sensing part; and positioning the optical fiber formed with the sensing part between a light source and a photo-detector.
(50) The optical fiber gas sensor of this example can be completed by manufacturing an optical fiber including a sensing part, in which a graphene oxide layer and a reduced graphene oxide layer being connected to each other are formed on a cross section of the optical fiber core layer through a method of coating a graphene oxide layer on a cross section of the optical fiber core layer and reducing a part of the graphene oxide layer.
(51) The optical fiber may further include a coupler, but may not be limited thereto. For example, the coupler may be a Y-coupler or a T-coupler, but may not be limited thereto.
(52) Hereinafter, examples and drawings will be described, but the present disclosure may not be limited to the examples and the drawings.
Preparation Example: Preparation of the Graphene Oxide
(53) A graphene oxide was prepared by processing natural graphite powders by using sulfuric acid, potassium permanganate, and sodium nitrate and performing the methods of Hummers and Offenman.
Example 1: Manufacture of the Polymer Optical Fiber Coated with the GO Layer
(54) Polymer optical fiber (POF) was cut by using a sharp knife, and a cross section thereof was trimmed to be uniform and plane. A 3 L 1 mg/mL graphene oxide (GO) solution was dropped on the trimmed cross section of the POF, and the POF, on which the GO was dropped, was continuously dried at 60 C. to form a GO coating layer on the cross section so that the POF coated with the GO layer was manufactured, as shown in
Example 2: Manufacture of the Polymer Optical Fiber in the GO/rGO Arrangement
(55) The POF coated with the GO layer, which was manufactured in Example 1, was fixed, and half of the coated cross section was covered by using a printing paper. Thereafter, solar ray was intensively irradiated to the other half of the GO coating layer that was not covered by the printing paper. By removing the printing paper, the POF had a structure of the GO/rGO arrangement, in which the half GO layer and the half rGO layer are connected to each other, and can be used as a sensing part, as shown in
Example 3: Manufacture of the Polymer Optical Fiber Coated with the rGO Layer
(56) For a controlled experiment, solar ray was irradiated to the cross section of the POF coated with the GO layer, which was manufactured in Example 1, by using a convergent lens without the printing paper, so that the POF coated with the rGO layer was obtained as shown in
Example 4: Analysis of Characteristics of the Polymer Optical Fiber Coated with the GO Layer, the rGO Layer and the GO/rGO Layer
(57) A characteristic analysis experiment for the POF obtained in Examples 1 to 3 was conducted. All X-ray photoemission spectroscopy (XPS) measurements were implemented at 100 W by SIGMA PROBE (ThermoVG, Britain) using a solid color AlK X-ray source. An XRD pattern was obtained by using D8 Advance instrument (Germany) using CuK radiation. The thermal characteristic of the rGO was measured by thermogravimetric analysis (TGA; Institute for Polymer Research, TGA 1000 Plus), and
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(59) As shown in
Example 5: Manufacture of the POF Gas Sensor in the GO/rGO Arrangement
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(61) For reflection signal detection, a 12 optical fiber coupler (50:50, Industrial Fiber Optics Inc., IF-562), which can connect the POF manufactured in Examples 1 to 3, the light source, and the photo-detector interface to one another, was used. The POF manufactured in Examples 1 to 3 was placed between the light source and the photo-detector by using a Y-coupler such that the gas sensor was completed as illustrated in
Experimental Example 1: VOC Detection Using the POF Gas Sensor Coated with the GO Layer and the rGO Layer
(62) As shown in
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Experimental Example 2: Measurement of the Intensity of the Reflected Optical Response Using the POF Gas Sensor Containing GO
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(66) In order to identify selectivity of the POF gas sensor coated with the GO layer and the rGO layer with respect to VOCs, as shown in
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Experimental Example 3: Measurement of the Intensity of the Reflected Optical Response Using the POF Gas Sensor in the GO/rGO Arrangement
(68) In order to identify selectivity of the POF gas sensor, in which the GO layer and the rGO layer are connected to each other and formed on a cross section of the core layer (in the GO/rGO arrangement), to VOCs, a reflected optical measurement experiment was conducted by using the same method as used in Experimental Example 2, and
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Experimental Example 4: Analysis and Evaluation of a Gas Mixture by Means of the POF Gas Sensor in the GO/rGO Arrangement
(70) In order to identify a mixing ratio of a gas mixture, sensitivity response experiments were conducted by using the POF gas sensor in the GO/rGO arrangement as shown in
(71) TABLE-US-00001 TABLE 1 GO rGO GO/rGO Ratio of MC:THF MC 0 0.03728303 0.02086807 THF 0.08868249 0 0.04040823 MC:THF 0.04143215 0.02245723 0.03122931 approximately (50:50) 50:50 MC:THF 0.05877224 0.01396425 0.03655617 approximately Mixture 1 30:70 MC:THF 0.02667822 0.03224376 0.02859109 approximately Mixture 2 70:30
(72) As shown in Table 1, it was confirmed that sensitivity intensity of the rGO layer of the POF gas sensor in the GO/rGO arrangement with respect to MC, and the GO layer of the same POF gas sensor with respect to THF was a ratio of approximately 1:2 at the same concentration as shown in
Experimental Example 5: Measurement of Sensitivity Variation Depending on pH of the POF Gas Sensor Containing GO
(73) In order to verify that GO is an essential element for the sensing ability and adsorption under an extremely strong acid or base condition, sensitivity testing was performed for ethanol, nitromethane and diethylamine vapors in GO suspensions, which have different pH values (1, 5, 7 and 11), and
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Experimental Example 6: Measurement of Sensitivity Variation of the POF Gas Sensor Containing GO Depending on Humidity
(75) In order to verify that the POF gas sensor in the GO/rGO arrangement exhibits high sensitivity under high humidity, sensing response testing was performed under a maximum humidity condition by using the POF gas sensor coated with the GO layer and the POF gas sensor coated with the rGO layer with respect to ethanol, nitromethane, acetone, methanol, THF, diethylamine, hydrazine, and dichloromethane in a concentration of 500 ppb, and
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(77) While this disclosure includes specific examples, it will be apparent to one of ordinary skill in the art that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.