Injecting machine for injecting brine into meat pieces
10064414 ยท 2018-09-04
Assignee
Inventors
Cpc classification
Y02A40/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B02B3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A machine for injecting brine into meat pieces includes a conveyor having a support surface for conveying meat pieces in a forward step by step movement, each step having a predetermined length, first and second injection heads consecutively arranged over the conveyor relative to the forward direction, each injection head having an array of injection needles covering a whole width of the conveyor support surface. A length of the conveyor support surface corresponds to the predetermined length of the steps of the conveyor step by step movement, head driving device for alternately reciprocating the injection heads between an upper position, enabling the meat pieces to pass under the injection heads, and a lower position, where the injection needles are stuck into the meat pieces located under the injection heads, and brine supplying device supplying brine to the injection needles at least when the injection heads are at their lower position.
Claims
1. An injecting machine for injecting brine into meat pieces comprising: a conveyor having a support surface driven by conveyor driving means, said conveyor conveying meat pieces in a forward direction in a step by step movement including stops between consecutive steps, each step having a predetermined length; at least first and second injection heads consecutively arranged over said conveyor relative to said forward direction, each of said injection heads having an array of parallel injection needles perpendicular to said support surface of the conveyor, said array of injection needles covering a whole width of the support surface of the conveyor and a length of the support surface of the conveyor corresponding to said predetermined length of the steps of the step by step movement of the conveyor; head driving means reciprocating each of said first and second injection heads between an upper position, in which a tip of said injection needles is at a distance from the support surface of the conveyor enabling the meat pieces to pass under the injection head, and a lower position, in which lower needle portions of the injection needles are stuck into the meat pieces located under the injection head, each first and second injection head performing one cycle of movements from the upper position to the lower position and back to the upper position during each stop between consecutive steps of the step by step movement of the conveyor; and brine supplying means supplying brine to said injection needles at least when the first and second injection heads are at said lower position during each stop between consecutive steps of the step by step movement of the conveyor; wherein all regions of all the meat pieces conveyed on the conveyor are injected twice: first by the first injection head; and then by the second injection head.
2. The injecting machine according to claim 1, wherein the first and second injection heads are installed at different heights over the conveyor, with the upper position of the first injection head being at a lower level than the upper position of the second injection head, and wherein an offset distance n is provided between the upper position of the first injection head and the upper position of the second injection head and a stroke length between the upper and lower positions of both first and second injection heads is substantially the same so that said offset distance n is also present between the lower position of the first injection head and the lower position of the second injection head.
3. The injecting machine according to claim 2, wherein each injection needle of each injection head has a longitudinal inner passage, at least one inlet opening in communication with said inner passage at an upper needle portion and a plurality of outlet openings in communication with the inner passage distributed at regular distances d along a lower needle portion, and the offset distance n is different from said distance d or a multiple of said distance d for making the level at which said outlet openings of the injection needles of the first and second injection heads are positioned when the first and second injection heads are at their lower positions do not coincide.
4. The injecting machine according to claim 2, wherein said head driving means maintain at least one of the first and second injection heads at its lower position for a predetermined period of time and said brine supplying means supply brine to the injection needles of that injection head during said predetermined period of time and during a portion of the backward movement of that injection head from its lower position to an injection final position lower than the upper position.
5. The injecting machine according to claim 4, wherein the head driving means are configured to move said at least one injection head from the lower position to said injection final position at a slow motion and from the injection final position to the upper position at a fast motion faster than said slow motion.
6. The injecting machine according to claim 5, wherein said plurality of outlet openings are arranged at an outlet opening distance from one another in the longitudinal direction of the injection needle, and an injection distance from the lower position to the injection final position is less than said outlet opening distance.
7. The injecting machine according to claim 6, wherein said injection distance from the lower position to said injection final position is substantially a half of said outlet opening distance.
8. The injecting machine according to claim 1, wherein the brine supplying means comprise a first pumping piston reciprocating within a first pump cylinder which supplies brine to the injection needles of the first injection head when said first pumping piston is actuated to perform an injection stroke and a second pumping piston reciprocating within a second pump cylinder which supplies brine to the injection needles of the second injection head when said second pumping piston is actuated to perform an injection stroke.
9. The injecting machine according to claim 8, wherein said first and second pump cylinders have respective inlets connected to first and second inlet ducts which are in communication with brine contained in a brine tank and respective outlets connected to first and second outlet ducts which are in communication with the injection needles of the first and second injection heads, respectively.
10. The injecting machine according to claim 9, wherein said first and second inlet ducts have respective first and second non-return inlet valves and said first and second outlet ducts have respective first and second non-return outlet valves.
11. The injecting machine according to claim 8, wherein the first and second pumping pistons are reciprocated within the corresponding first and second pump cylinders by a common actuator.
12. The injecting machine according to claim 8, wherein the first and second pumping pistons are coaxially arranged at opposite ends of an actuation cylinder, a reciprocating actuating piston is located within said actuation cylinder, and the first pumping piston, the second pumping piston and said actuating piston are connected to a common piston rod.
13. The injecting machine according to claim 12, wherein a hydraulic unit actuated by an electric motor is arranged to alternately supply hydraulic fluid into the actuation cylinder at opposite sides of the actuating piston, thereby causing the actuating piston to reciprocate within the actuation cylinder and the first and second pumping pistons to reciprocate within the first and second pump cylinders, respectively, so that when the first pumping piston performs an injection stroke the second pumping piston performs a suction stroke and when the first pumping piston performs a suction stroke the second pumping piston performs an injection stroke.
14. An injecting machine for injecting brine into meat pieces comprising: a conveyor having a support surface driven by conveyor driving means, said conveyor conveying meat pieces in a forward direction in a step by step movement, with each step having a predetermined length; at least first and second injection heads consecutively arranged over said conveyor relative to said forward direction, each of said first and second injection heads having an array of parallel injection needles perpendicular to said support surface of the conveyor, said array of injection needles covering a whole width of the support surface of the conveyor and a length of the support surface of the conveyor corresponding to said predetermined length of the steps of the step by step movement of the conveyor; head driving means reciprocating each of said first and second injection heads between an upper position, in which a tip of said injection needles is at a distance from said support surface of said conveyor enabling the meat pieces to pass under the injection head, and a lower position, in which said injection needles are stuck into the meat pieces located under the injection head; and brine supplying means supplying brine to said injection needles at least when the first and second injection heads are at said lower position, said brine supplying means comprising a first pumping piston reciprocating within a first pump cylinder and a second pumping piston reciprocating within a second pump cylinder, said first and second pumping pistons being driven by a common actuator so that the first pumping piston performs an injection stroke supplying brine to the injection needles of the first injection head at the same time that the second pumping piston performs a suction stroke suctioning brine from a brine tank, and the first pumping piston performs a suction stroke suctioning brine from said brine tank at the same time that the second pumping piston performs an injection stroke supplying brine to the injection needles of the second injection head.
15. The injecting machine according to claim 14, wherein said first and second pump cylinders have respective inlets connected to first and second inlet ducts which are in communication with brine contained in the brine tank and respective outlets connected to first and second outlet ducts which are in communication with the injection needles of the first and second injection heads, respectively.
16. The injecting machine according to claim 15, wherein said first and second inlet ducts have respective first and second non-return inlet valves and said first and second outlet ducts have respective first and second non-return outlet valves.
17. The injecting machine according to claim 14, wherein the first and second pumping pistons are coaxially arranged at opposite ends of an actuation cylinder, a reciprocating actuating piston is located within said actuation cylinder, and the first pumping piston, the second pumping piston and said actuating piston are connected to a common piston rod.
18. The injecting machine according to claim 17, wherein a hydraulic unit is arranged to alternately supply hydraulic fluid into the actuation cylinder at opposite sides of the actuating piston.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The above and other features and advantages will be more apparent from the following detailed description of an exemplary embodiment with reference to the attached drawings, in which:
(2)
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DETAILED DESCRIPTION OF AN EXEMPLARY EMBODIMENT
(10) Referring first to
(11) The first and second injection heads 1, 2 are identical, and each of them has an array of parallel hollow injection needles 3 perpendicular to the support surface 10a of the conveyor 10 mounted on a main body 4. As conventional, each injection needle 3 has a longitudinal inner passage, at least one inlet opening in communication with said inner passage at an upper needle portion and a plurality of outlet openings 3a (
(12) The main bodies 4 of the first and second injection heads 1, 2 are connected to head driving means (not shown) configured to vertically reciprocate the first and second injection heads 1, 2 between respective upper positions UP1, UP2 (
(13) The mentioned head driving means can comprise, for example, hydraulically actuated first and second cylinder and piston assemblies connected to the first and second injection heads 1, 2, respectively, to move the first and second injection heads 1, 2 along vertical guides, or first and second electric motors or servo-motors connected to the first and second injection heads 1, 2, respectively, by means of first and second mechanical transmissions such as belt and pulley transmissions, rack and pinion transmissions, crank and connecting rod transmissions, cam and cam follower transmissions, or combinations thereof, to move the first and second injection heads 1, 2 along vertical guides. The injection machine comprises control means, such as a hydraulic pilot valve system or a computer or a programmable logic controller, depending on the kind of the head driving means utilized, which control the operation of the head driving means.
(14) Each of the first and second injection heads 1, 2 further comprises a conventional hold-down block 5 having a plurality of openings through which the injection needles 3 are inserted. The hold-down block 5 is connected by elastic means to the main body 4 so that the hold-down block 5 can be retracted to the main body 4 by the meat piece when the corresponding first or second injection head 1, 2 is at its lower position LP1, LP2 and the injection needles 3 are stuck into the meat piece. The hold-down block 5 aids to release the stuck meat piece when the injection head is moved back to its upper position. Also as conventional, the injection needles are arranged so that they can be individually retracted with respect to the main body against elastic means acting on an upper end of each injection needle opposite the tip thereof, for example in the case of the injection needle touches a hard portion, as for example a bone, when sticks into the meat piece.
(15) The injecting machine 20 further comprises brine supplying means (
(16) In an operation mode shown in
(17) In an alternative operation mode shown in
(18) The conveyor 10 has two advancing units 11, 12 which are actuated in a known manner for intermittently advancing the meat pieces step by step in the forward direction FD according to the reciprocating movements of the first and second injection heads 1, 2. The step by step movement of the surface 10a of the conveyor 10 includes stops between consecutive steps and each step has a predetermined length L (see
(19) For example, as well known in the art, the support surface 10a of the conveyor 10 is provided by a plurality of stationary support bars arranged parallel to the forward direction FD, and each advancing unit 11, 12 comprises a plurality of advancing elements arranged intermediate the support bars and actuated by conveyor driving means to move between an upper position, in which the advancing elements protrude upwards from the top of the support bars (see on the left hand in
(20) In the operation mode shown in
(21) In the alternative operation mode shown in
(22) The mentioned conveyor driving means can comprise, for example, a common hydraulically actuated cylinder and piston assembly or independent hydraulically actuated cylinder and piston assemblies, or a common electric motor or servo-motor or independent electric motors or servo-motors connected to the two advancing units 11, 12 by means of mechanical transmissions such as belt and pulley transmissions, rack and pinion transmissions, crank and connecting rod transmissions, cam and cam follower transmissions, or combinations thereof, to cyclically move each of the two advancing units 11, 12 in the upward, forward, downward and backward directions. The conveyor driving means are controlled by the mentioned control means comprised in the injection machine.
(23) The first and second injection heads 1, 2 are installed in the injecting machine 20 at different heights over the conveyor 10 so that the upper position UP1 of the first injection head 1 is at a lower level in comparison with the upper position UP2 of the second injection head 2. More in particular, the upper position UP1 of the first injection head 1 and the upper position UP2 of the second injection head 2 are separated by an offset distance n, which is selected to enable the meat pieces previously injected by the first injection head 1 to pass under the second injection head 2 when it is in its upper position UP2 in spite of having increased its volume due to the first brine injection, especially when injection has been intensive.
(24) The mentioned offset distance n is more clearly shown in
(25) As the first and second injection heads 1, 2 are identical, they have substantially a same stroke length m between the upper position UP1, UP2 and the lower position LP1, LP2, and this makes that the offset distance n is also present between the lower position LP1 of the first injection head 1 and the lower position LP2 of the second injection head 2. When the first injection head 1 is at its lower position LP1, the tips of the injection needles 3 thereof are very close to the support surface 10a of the conveyor 10 as shown in
(26) The offset distance n is advantageously selected so that the levels at which the outlet openings 3a of the injection needles 3 of the first injection head 1 are positioned do not coincide with the levels at which the outlet openings 3a of the injection needles 3 of the second injection head 2 are positioned when the first and second injection head 1, 2 are at their respective lower positions LP1, LP2 in order to more evenly spread the injected brine throughout the meat piece.
(27) Referring now to
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(29) Note that the injection final position IFP is selected so that the lower portion of the injection needles 3 where the outlet openings 3a are formed is still stuck into the meat piece MP being injected so that all or the most of the outlet openings 3a of the injection needles 3 are still within the meat piece MP, considering a meat piece average size, when the injection head reaches the injection final position IFP.
(30) The plurality of outlet openings 3a are arranged along each injection needle 3 at an outlet opening distance d from one another in the longitudinal direction thereof, and the injection final position IFP is distanced from the lower position LP in the needle longitudinal direction an injection distance d/2 which substantially equals a half of said outlet opening distance d, with the result of brine injected from the outlet openings 3a of the injection needles 3 being substantially evenly spread throughout the meat piece MP. In an alternative embodiment (not shown), said injection distance is preferably comprised between a half of the outlet opening distance d and the outlet opening distance d, for example a little less than outlet opening distance d. In another alternative embodiment (not shown), the injection distance is less than a half of the outlet opening distance d.
(31) It is to be understood that for the sake of clarity only one row of longitudinally aligned outlet openings 3a arranged at one side of the injection needles 3 is shown in
(32)
(33) The first and second pump cylinders 51, 52 are coaxially arranged at opposite ends of an actuation cylinder 50 of the common actuator, and an actuating piston 55 is located in a reciprocating manner within the actuation cylinder 50. The first pumping piston 53, the second pumping piston 54 and the actuating piston 55 are connected to a common piston rod 56.
(34) A hydraulic unit 57 actuated by an electric motor 58 alternately supplies hydraulic fluid into the actuation cylinder 50 at opposite sides of the actuating piston 55 by means of hydraulic hoses 59, 60, thereby causing the actuating piston 55 to reciprocate within the actuation cylinder 50 and the first and second pumping pistons 53, 54 to reciprocate within the first and second pump cylinders 51, 52, respectively.
(35) The first and second pump cylinders 51, 52 have respective inlets connected to first and second inlet ducts 61, 62 which are in connection with a suction duct 69 having an inlet through a filter 71 submerged in brine contained in a brine tank 70. The first and second inlet ducts 61, 62 have respective first and second non-return inlet valves 63, 64. The first and second pump cylinders 51, 52 have respective outlets connected to first and second outlet ducts 65, 66 which are in communication with the injection needles 3 of the first and second injection heads 1, 2, respectively. The first and second outlet ducts 65, 66 have respective first and second non-return outlet valves 67, 68.
(36) When the hydraulic unit 57 is activated to move the actuating piston 55 towards a first direction within the actuation cylinder 50 (for example to the left in
(37) Similarly, when the hydraulic unit 57 is activated to move the actuating piston 55 towards a second opposite direction within the actuation cylinder 50 (for example to the right in
(38) Cyclical reciprocation of the hydraulically operated actuating piston 55 towards the first and second directions provides alternate dosed shots of brine to the injection needles 3 of the first and second injection heads 1, 2 to be injected to the meat pieces MP at a high pressure in comparison with conventional brine pumps. Alternatively, the hydraulic unit 57 can be substituted by a pneumatic unit or any other type of power unit to move the actuating piston 55 within the actuation cylinder 50. The operation of the brine supplying means is controlled by the control means comprised in the injection machine.
(39) In the operation mode shown in
(40) As diagrammatically shown in
(41) As a result, all regions of all the meat pieces MP conveyed on the support surface 10a of the conveyor 10 are injected twice: first by the first injection head 1; and then by the second injection head 2. In
(42) Modifications and variations to the exemplary embodiment shown and described will readily occur to a person skilled in the art without departing from the scope of the present invention as it is defined in the attached claims.