HOMOPOLAR ENERGY CONVERSION MACHINE
20180248456 ยท 2018-08-30
Assignee
Inventors
Cpc classification
H02K21/24
ELECTRICITY
H02K19/06
ELECTRICITY
H02K19/103
ELECTRICITY
H02K19/20
ELECTRICITY
International classification
H02K9/20
ELECTRICITY
H02K19/20
ELECTRICITY
H02K19/06
ELECTRICITY
H02K21/24
ELECTRICITY
Abstract
A machine and a method for converting between electrical and mechanical energies, the machine may include a stator with first, second (and possibly third) pole faces, a rotor assembly with first, second (and possibly third) rotors connected via a shaft. A magnetic source may be attached to either the rotor assembly or the stator. The source creates a magnetic flux field loop. The machine may include one or more electrical conductors wrapped around a portion of the stator, where the conductors may have multiple portions positioned in a gap between a stator pole face and a rotor. Current flow through all the portions flows across the stator pole face in a same direction. The magnetic source creates a magnetic flux field loop that may rotate with the rotors, causing the conductor portions to pass through the loop, and causing a conversion of energy.
Claims
1. A homopolar machine that converts between mechanical and electrical energy, the machine comprising: a stator with first and second magnetic pole faces, the first and second pole faces being connected via a structure; a rotor assembly with a first rotor fixedly attached to a second rotor via a shaft, wherein the first rotor, the second rotor, and the shaft rotate in unison about a center axis of the rotor assembly, wherein the rotor assembly rotates relative to the stator, and wherein each of the first and second rotors include at least one magnetic pole face; a first gap between the stator's first magnetic pole face and the first rotor; a second gap between the stator's second magnetic pole face and the second rotor; a first electrical conductor, wherein multiple portions of the first electrical conductor are fixedly attached to at least one of the first and second magnetic pole faces of the stator, wherein the multiple portions are positioned in at least one of the first and second gaps, and wherein current travels through each of the multiple portions in the same direction relative to the respective pole face to which the multiple portions are attached; and at least one magnetic source which creates a magnetic flux field loop, wherein the magnetic flux field loop rotates about the center axis of the rotor assembly, thereby causing the conductor portions of the first electrical conductor to pass through the magnetic field loop as the loop rotates.
2. The machine of claim 1, wherein magnetic flux flowing in the loop flows along flux stream lines, and wherein the flux stream lines pass through at least 1) the first rotor, 2) the magnetic pole face of the first rotor, 3) the first gap, 4) the conductor portions, 5) a portion of the structure, 6) the second gap, 7) the second rotor, 8) and back to the first rotor.
3. The machine of claim 1, wherein the first electrical conductor is positioned on the stator in a manner that substantially prevents creation of inductance.
4. The machine of claim 1, wherein application of a voltage potential between opposite ends of the first electrical conductor causes current to flow through the first electrical conductor, and wherein the current flow though the first electrical conductor causes rotation of the rotor assembly relative to the stator.
5. The machine of claim 1, wherein rotation of the rotor assembly rotates the magnetic flux field loop and thereby creates current flow in the first electrical conductor as the portions of the first electrical conductor passes through the rotating magnetic flux field loop, and wherein the current flow creates a voltage potential between opposite ends of the first electrical conductor.
6. The machine of claim 1, wherein the at least one magnetic source comprises an electromagnet with an excitation coil, wherein conductors of the excitation coil are wrapped circumferentially around the shaft of the rotor assembly with a gap between the coil and the shaft, wherein the excitation coil is fixedly attached to the structure of the stator, and wherein the rotor assembly rotates relative to the coil.
7. The machine of claim 6, wherein application of a voltage to the excitation coil produces the magnetic flux field loop, and wherein a majority of flux stream lines of the magnetic flux field loop travel through the shaft.
8. The machine of claim 1, wherein the at least one magnetic source comprises at least one permanent magnet, wherein the permanent magnet is positioned circumferentially around the shaft of the rotor assembly, wherein the permanent magnet is fixedly attached to the structure of the stator, and wherein the rotor assembly rotates relative to the permanent magnet.
9. The machine of claim 8, wherein the permanent magnet creates the magnetic flux field loop, and wherein a majority of flux stream lines of the magnetic flux field loop travel though the permanent magnet with a minority of the flux stream lines traveling through the shaft.
10. The machine of claim 9, wherein the at least one permanent magnet comprises multiple permanent magnets.
11. The machine of claim 1, wherein the at least one magnetic source comprises at least one permanent magnet, wherein the permanent magnet is a washer-shaped magnet that is positioned circumferentially around the shaft and fixedly attached to the first rotor, and wherein the permanent magnet rotates with the rotor assembly.
12. The machine of claim 11, wherein the permanent magnet creates the magnetic flux field loop, wherein a majority of flux stream lines of the magnetic flux field loop travel though the permanent magnet, and wherein a direction of travel of the flux stream lines from the magnetic pole face of the first rotor is generally parallel with the center axis of the rotor assembly.
13. The machine of claim 1, wherein the at least one magnetic pole face of the first rotor comprises multiple magnetic pole faces and the at least one magnetic pole face of the second rotor comprises multiple magnetic pole faces.
14. The machine of claim 13, wherein a magnetic polarity of each one of the multiple pole faces of the first rotor are the same polarity.
15. The machine of claim 14, wherein a magnetic polarity of each one of the multiple pole faces of the second rotor are the same polarity, and the magnetic polarity of the multiple pole faces of the first rotor are opposite the magnetic polarity of the multiple pole faces of the second rotor.
16. The machine of claim 15, wherein each of the pole faces of the first rotor are circumferentially spaced apart, and each of the pole faces of the second rotor are circumferentially spaced apart.
17. The machine of claim 13, wherein the stator comprises first and second cylindrical rings, wherein each of the first and second rings have an inner diameter and an outer diameter, and wherein a center axis of each ring is aligned with the center axis of the rotor assembly.
18. The machine of claim 17, wherein the first magnetic pole face of the stator is an inner cylindrical surface of the first ring and the second magnetic pole face of the stator is an inner cylindrical surface of the second ring, and wherein the first and second rings are fixedly attached to the structure.
19. The machine of claim 18, wherein the stator further comprises third and fourth magnetic pole faces, wherein the third magnetic pole face comprises multiple magnetic pole faces positioned at the outer diameter of the first ring, and the fourth magnetic pole face comprises multiple magnetic pole faces positioned at the outer diameter of the second ring.
20. The machine of claim 19, wherein the first electrical conductor is helically wrapped around the first ring between the first pole face and multiple recesses in the outer diameter of the first ring, wherein each one of the multiple recesses are positioned between adjacent ones of the multiple pole faces of the third pole face, wherein a second electrical conductor is helically wrapped around the second ring between the second pole face and multiple recesses in the outer diameter of the second ring, and wherein each one of the multiple recesses are positioned between adjacent ones of the multiple pole faces of the fourth pole face.
21. The machine of claim 20, wherein the multiple portions of the first electrical conductor are positioned side-by-side along the inner cylindrical surface of the first ring forming a row of the conductor portions of the first conductor, and wherein multiple portions of the second electrical conductor are positioned side-by-side along the inner cylindrical surface of the second ring forming a row of the conductor portions of the second conductor.
22. The machine of claim 21, wherein rotation of the rotor assembly creates electrical current in each of the first and second conductors as the portions of the first and second conductors pass through the magnetic flux field loop, wherein current in each of the portions of the first conductor flow in a same direction relative to the inner cylindrical surface of the first ring, and wherein current in each of the portions of the second conductor flow in a same direction relative to the inner cylindrical surface of the second ring.
23. The machine of claim 1, wherein the shaft is a cylindrical tube with a radially reduced portion which is rotatably mounted to a portion of the structure, wherein the at least one magnetic source comprises multiple permanent magnets mounted to an inner surface of the cylindrical tube, wherein the permanent magnets are positioned radially outward from the stator and the permanent magnets rotate around the stator.
24. The machine of claim 1, wherein the magnetic source comprises multiple permanent magnets, wherein at least one of the multiple permanent magnets is mounted to the magnetic pole face of the first rotor with a north pole facing the first magnetic pole face of the stator, and wherein at least one of the multiple permanent magnets is mounted to the magnetic pole face of the second rotor with a south pole facing the second magnetic pole face of the stator.
25. The machine of claim 1, wherein the first and second rotors are each washer-shaped, wherein a washer-shaped permanent magnet is mounted to at least one of the first and second rotors, wherein the stator includes a washer-shaped disk, wherein the washer-shaped disk of the stator is positioned between the first and second washer-shaped rotors, wherein the shaft of the rotor assembly passes from the first rotor through a center of the washer-shaped disk to the second rotor, and wherein the rotor assembly rotates about a center axis of the rotor assembly.
26. The machine of claim 1, further comprising: a third pole face on the stator, wherein the rotor assembly further comprises a third rotor fixedly attached to the shaft, wherein the third rotor rotates with the rotor assembly; a third gap between the stator's third magnetic pole face and the third rotor; a second electrical conductor, wherein multiple portions of the second electrical conductor are fixedly attached to the second magnetic pole face of the stator, wherein the multiple portions of the second conductor are positioned in the second gap, and wherein current travels through each of the multiple portions of the second conductor in a same direction relative to the second pole face; a third electrical conductor, wherein multiple portions of the third electrical conductor are fixedly attached to a third magnetic pole face of the stator, wherein the multiple portions of the third conductor are positioned in a third gap, and wherein current travels through each of the multiple portions of the third conductor in a same direction relative to the third pole face; and an electrical connection of a three phase circuit to the first, second, and third conductors, with separate phases connected to each of the first, second, and third conductors.
27. A machine of claim 26, wherein the three phase connection is a three phase connection to a power source, and wherein application of three phase power via the three phase connection causes voltage polarity and current amplitude in each of the first, second, and third conductors to vary, wherein the magnetic source comprises first and second electromagnets, with the first electromagnet longitudinally positioned between the first and second rotors along the shaft, and with the second electromagnet longitudinally positioned between the second and third rotors along the shaft, wherein a controller controls first and second bi-directional excitation drivers which control voltage amplitude and voltage polarity applied to the respective first and second electromagnets, wherein the varied voltage polarity and varied voltage amplitude applied to the first and second electromagnets synchronizes a direction and magnitude of flux flow in the multiple loops which maintains a constant direction of torque applied to the rotor assembly, thereby converting electrical energy into mechanical energy.
28. A machine of claim 26, wherein the three phase connection is a three phase connection to a power load, and wherein application of a torque to the rotor assembly causes the rotor assembly to rotate, wherein the magnetic source comprises first and second electromagnets, with the first electromagnet longitudinally positioned between the first and second rotors along the shaft, and with the second electromagnet longitudinally positioned between the second and third rotors along the shaft, wherein a controller controls first and second bi-directional excitation drivers which control voltage amplitude and voltage polarity applied to the respective first and second electromagnets, wherein the varied voltage polarity and varied voltage amplitude applied to the first and second electromagnets creates varied voltage polarity and voltage magnitude at the 3-phase connection with a constant rotation direction of the rotor assembly, thereby converting mechanical energy into electrical energy.
29. A method of converting between mechanical energy and electrical energy, the method comprising the steps of: connecting a stator with first and second magnetic pole faces to a housing of a machine; attaching first and second rotors to a shaft thereby forming a rotor assembly, wherein the first rotor, the second rotor, and the shaft rotate in unison about a center axis of the rotor assembly, wherein the rotor assembly rotates relative to the stator, and wherein each of the first and second rotors include at least one magnetic pole face; assembling the rotor assembly into the housing, thereby forming a first gap between the stator's first magnetic pole face and the first rotor, and a second gap between the stator's second magnetic pole face and the second rotor; wrapping an electrical conductor around at least a portion of the stator, wherein multiple portions of the electrical conductor are fixedly attached to at least one of the first and second magnetic pole faces of the stator, wherein the multiple portions are positioned in at least one of the first and second gaps, and wherein current travels through each of the multiple portions in the same direction relative to the respective pole face to which the multiple portions are attached; and creating a magnetic flux field loop in the machine by positioning at least one magnetic source within the machine; rotating the magnetic flux field loop about the rotor's center axis, thereby causing the conductor portions of the electrical conductor to pass through the magnetic field loop as the loop rotates; and converting electrical energy to mechanical energy or mechanical energy to electrical energy in response to the rotating the magnetic flux field loop through the electrical conductor portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022]
[0023]
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DETAILED DESCRIPTION
[0038]
[0039] For motor operation, a voltage and current is supplied to the machine 2 via contacts 5. This creates a voltage across sliding contacts 6, causing current to flow between the contacts 6, which flows through the shaft 7 and disk 3. The flow of current through the disk is generally perpendicular to the flow of flux stream lines 4 through the disk 3. As current flows relative to the flux stream lines 4, a torque is created on the disk 3 and causes the disk 3 and shaft 7 to rotate about axis 8. The shaft 7 rotation can be connected to various other devices to transfer mechanical energy to the devices.
[0040] For generator operation, a rotational force can be applied to the shaft 7 by an external device. Rotation of the shaft 7 causes the disk 3 to rotate within the magnetic field flux stream lines 4. This relative motion between the conductor disk 3 and the flux stream lines 4 induces a flow of current between the contacts 6 and creates an EMF voltage at the contacts 5 which can be used to transfer electrical energy to other devices. However, one reliability issue with such a machine 2 may be the sliding contacts 6. These are constantly experiencing friction between the shaft 7 and disk 3. This friction may degrade the contacts 6 over time and may limit the rotational speed of the disk 3. The current disclosure provides embodiments of a homopolar machine 10 that may not require sliding contacts to deliver or generate electrical energy to/from the machine. As used herein, the term homopolar may refer to a rotor with pole faces that have the same polarity, where the polarity of each pole face is oriented in a same direction relative to a center axis of the rotor, or homopolar may refer to a stator with pole faces that have the same polarity, where the polarity of each pole face is oriented in a same direction relative to a center axis of the stator.
[0041]
[0042] An electrical conductor 16 may be positioned in the gap 15 between the stator 12 and the rotor 14.
[0043] An interaction between the flux stream lines 20 and a current through the conductor 16 is seen in
[0044] The bending of the flux stream lines 20 creates a force F1 that acts on the rotor and an equal reaction force F2 that acts on the conductor 16. Since the conductor 16 is fixedly attached to the stator 12, then the force F2 is applied to the stator, also. Therefore, the force F1 creates a torque 24 that causes the rotor 14 to rotate in response to the interaction of the flux stream lines 20 with current flowing in the conductor 16. For a generator, an applied torque 24 (i.e. force F1) forces the flux stream lines 20 to pass through the conductor 16, thereby inducing a current in the conductor that generates an EMF voltage at the ends of the conductor 16.
[0045]
[0046] However, these elements may have different characteristics such as cross-sectional shapes, diameters, varied reluctance, etc. For example, the rotors 62, 64 can be cylindrical and radially enlarged relative to the shaft 66 (as seen in
[0047] Referring back to
[0048]
[0049] However, it is not required that these portions be positioned in parallel with the center axis 70. They can be angled relative to the center axis 70, but the energy transfer in the machine 10 may be more efficient when the portions 102 are generally parallel to the center axis 70. It should be understood, however, that the orientation of the portions 102 is more critically related to the magnetic flux stream lines 144 (see at least
[0050] When the excitation coil of the electromagnet 134 is energized, a magnetic flux field loop 140 is created with the flux stream lines 144 of the loop being generally confined to travel within the stator structure 46, through the pole faces 42, 44, and through the rotor assembly 60. Few flux stream lines enter and exit the electromagnet 134 due to the characteristics of the magnetic flux field loop of the electromagnet 134. If the rotor assembly 60 is rotated due to an applied torque, then current is induced in the conductor portions 102 by the interaction of the magnetic flux field loop 140 and the conductor portions 102, and thus current will flow in the conductor 100 creating an EMF voltage between the opposite ends 112, 114 of the conductor 100.
[0051] If a voltage is applied to the opposite ends 112, 114, then current will flow through the conductor 100 causing an interaction with the magnetic flux field loop 140 around the conductor portions 102, thereby generating a torque on the rotor 62, 64 and causing the rotor assembly to rotate. Since the rotor assembly is made from a material, such as steel, the recesses 90, 92 may be required to vary the reluctance that the flux stream lines 144 see as the rotor assembly 60 rotates, which prevents the flux stream lines 144 from traveling along the rotor pole faces 72, 74. Without the recesses 90, 92, the rotor assembly would not see an applied torque, since the flux lines would freely move along the pole faces 72, 74. However, recesses 90, 92 may not be necessary if the rotors are permanent magnets as seen in
[0052]
[0053] With the permanent magnets 146 in
[0054]
[0055]
[0056] The machine 10 includes a stator 40 with a structure 46 (may also be referred to as a housing 52) that houses two rings 34, 36 fixedly attached to the structure 46, two bearing assemblies 86 for rotatably connecting end portions of the shaft 66 with the structure 46, and an electromagnet 132 that is mounted to a portion 58 of the structure 46. This portion 58 is also used as a flux path in the magnetic flux field loop 140 (see
[0057] A conductor 100 may be wrapped around the ring 34 to form a bundle of conductor turns that continue circumferentially around the ring 34. As in the other embodiments above, portions 102 of the conductor 100 are positioned on the pole face 42 and in the gap 80. These features are more easily seen in
[0058] The recesses in the rings 34, 36 provide areas to lay the conductors 100, 104 between the peaks of the rings as they are wrapped around the rings 34, 36, with the peaks on the outer perimeter of the rings providing a low reluctance path through the rings 34, 36 from the inner cylindrical surfaces 154, 156 to the pole faces 48, 50.
[0059]
[0060] In
[0061]
[0062] The conductor 104 may be wrapped around the ring 34 along the section of the rotor 62 indicated by the bracket labeled 104. The conductor 104 may be wrapped along the inner surface 154 creating one conductor portion 106, then wrapped up and over a recess 54, then back to the inner surface 154 where another conductor portion 106 is positioned along side the previously positioned portion 106. This wrapping of conductor 104 can be continued to produce a row 121 of conductor portions 106 positioned side-by-side circumferentially along the inner surface 154. This process can continue with multiple other conductors to create a uniform positioning of similar conductor portions around the inner perimeter of the stator ring 34. Multiple layers of the conductor portions on surface 154 can also be provided, if desired.
[0063] It should be understood that wrapping the conductors 100, 104 in this manner causes the conductor portions 102, 106 to be oriented generally in a same direction with respect to the rotor pole face 72, the rotor axis 70 and the flux stream lines 144. Therefore, current that flows through conductors 100, 104 will cause current flowing in all of the portions 102 and 106 to flow in a same direction relative to each other. This allows for substantially constant rotation of the rotor 62 when a DC voltage is applied to the conductor ends 112, 114 and 116, 118. AC voltages may also be applied to the ends 112, 114 and 116, 118 which will also cause the rotor 62 to rotate in a motor configuration. Constant DC EMF voltage can be provided at the ends 112, 114 and 116, 118 by rotation of the rotor 62 at a constant RPM.
[0064] The flux stream lines 144 in
[0065] The lower flux stream line 144 exits a peak on the outer diameter OD2 of the rotor 62, then through the row 121 of conductor portions 106, the pole face 42, on through a peak in the outer diameter OD1 of the ring 34, and through a gap into a surrounding portion 58 of the structure 46 (not shown). As the rotor 62 rotates (as indicated by the rotational arrows), the flux stream lines 144 rotate with the rotor 62 creating the interaction with the conductor portions 102, 106 which may induce current flowing in the same direction in all the conductor portions. Alternatively, as similarly stated previously, the interaction may impart rotational torque on the rotor 62 when current is caused to flow in the same direction through all the conductor portions 102, 106, thereby rotating the rotor 62.
[0066]
[0067] A majority of the flux stream lines 144 pass through the structure portion 58, the pole face 72, the pole face 42, the shaft 66, the pole face 74, the pole face 44 and back to the portion 58. Therefore, at least a portion of the shaft 66 (preferably an outer portion) needs to be made from a low reluctance material so the flux has a low reluctance path between the two rotors 62, 64. The direction of flow of the flux stream lines 144 can be either clockwise or counter-clockwise. Therefore, indications of flux flow in this disclosure do not require that the flow be in that direction. The description is merely describing a flow path for purposes of discussion, but it does not necessarily limit the flow of magnetic flux to the directions described.
[0068]
[0069]
[0070] A majority of the flux stream lines 144 pass through the structure portion 58, the pole face 42, the pole face 72, the permanent magnet(s) 146, the pole face 74, the pole face 44 and back to the portion 58. A low reluctance path between the rotors 62, 64 is provided by permanent magnet(s) 146 and the small longitudinal gaps between the permanent magnet(s) 146 and each of the rotors 62, 64. The direction of flow of the flux stream lines 144 can be either clockwise or counter-clockwise. Therefore, indications of flux flow in this disclosure do not require that the flow be in that direction. The description is merely describing a flow path for purposes of discussion, but it does not necessarily limit the flow of magnetic flux to the directions described.
[0071] The embodiment shown in
[0072] The stator rings 34, 36 have similar conductor 100, 104 wrappings as mentioned above, with the conductor portions 102, 106 positioned generally parallel with the center axis 70. It is to be understood, that it is not a requirement that the conductor portions 102, 106 be parallel to the center axis 70, just that it is preferred that the conductor portions 102, 106 are parallel to the center axis 70 in this embodiment. Other wrapping directions are permitted, but energy conversion efficiencies may be reduced with other wrappings.
[0073] The stator rings 34, 36 are mounted to the structure portion 58 which is inside the rings. The portion 58 provides a low reluctance flux flow path between the rings 34, 36. A heat pipe 166 (or any other suitable heat transfer medium) can be used to extract heat from the machine 10 to be dissipated into a surrounding environment through the heat exchanger 168. This embodiment can be used to store mechanical energy by maintaining a high speed rotation of the rotor assembly 60. When input excitation current is lost, the inertia in the rotor assembly 60 can begin to generate voltage at the output contacts which can be used to maintain power to a device to allow for normal shutdown, if desired. The other embodiments can also be used as a mechanical energy storage device.
[0074]
[0075] A majority of the flux stream lines 144 pass through the structure portion 58, the pole face 44, the pole face 74, the rotor 64 permanent magnet(s) 146, the segment 78, the pole face 72, the pole face 42 and back to the portion 58. A low reluctance path between the permanent magnet(s) 146 of rotors 62, 64 is provided by the segment 78. The direction of flow of the flux stream lines 144 can be either clockwise or counter-clockwise. Therefore, indications of flux flow in this disclosure do not require that the flow be in that direction. The description is merely describing a flow path for purposes of discussion, but it does not necessarily limit the flow of magnetic flux to the directions described.
[0076]
[0077] An additional flux flow path may be needed next to the rotors 62, 64 to carry flux traveling in the magnetic flux field loop. The additional structure 210 can be mounted close enough to each rotor 62, 64 to receive flux flow from the rotor 62, 64 and transfer the flux from the portion 58 to the rotor 62, 64. The additional structure 210 can be mounted on the same side of the rotor 62, 64 that the collet 212 is mounted. The additional structure 210 can have a cutout to provide clearance for the collet and allow the structure 210 to be placed close to the rotor 62, 64, but not touching the rotor 62, 64 to allow free rotation of the rotor without the additional structure 210 having to rotate with the rotor 62, 64.
[0078] The stator 40 is generally washer-shaped with recesses on both sides of the stator 40. The recesses are circumferentially spaced apart around the stator 40, and portions of the sets of conductors 100 are positioned within the recesses on opposite sides of the stator. Therefore, as seen clearly in
[0079]
[0080] There are two distinct magnetic flux field loops 140. Both share a flux path through the structure portion 58. One loop 140 goes through the structure 58, the upper additional structure 210, the rotor 62, the permanent magnet(s) 148, the pole face 42, the pole face 72, conductor portions 102, and back to the portion 58. The other loop 140 goes through the structure 58, the lower additional structure 210, the rotor 64, the permanent magnet(s) 148, the pole face 44, the pole face 74, conductor portions 102, and back to the portion 58. The direction of flow of the flux stream lines can be either clockwise or counter-clockwise. Therefore, indications of flux flow in this disclosure do not require that the flow be in that direction. The description is merely describing a flow path for purposes of discussion, but it does not necessarily limit the flow of magnetic flux 142 to the directions described.
[0081]
[0082] Two electromagnets 132a, 132b are positioned about the shaft 66 with electromagnet 132a longitudinally positioned on the shaft 66 between adjacent rotors 62, 64, and electromagnet 132b being longitudinally positioned on the shaft 66 between adjacent rotors 64, 68. A gap 138 is maintained between the electromagnets 132a, 132b to ensure rotation of the rotor assembly 60 without contacting the inside diameters of either of the electromagnets 132a, 132b. The electromagnets 132a, 132b create magnetic flux field loops 200, 202, 204. The loop 200 indicates flux flow through the conductor portions 102, 108. The loop 202 indicates flux flow through the conductor portions 102, 106. The loop 204 indicates flux flow through the conductor portions 106, 108. A direction of flux flow in the loops 200, 202, 204 is determined by the excitation voltage applied to the electromagnets 132a, 132b by the excitation drivers 194, 196, respectively. Also, a flux field magnitude of the flux loops 200, 202, 204 is controlled by an amplitude of current provided to the electromagnets 132a, 132b by the drivers 194, 196, respectively.
[0083] Excitation drivers 194, 196 power the electromagnets 132. The excitation drivers are bi-directional in that they can provide either positive or negative voltages to the excitation coils in the electromagnets 132a, 132b, respectively. A controller 192 provides power control signals to the excitation drivers 194, 196, which communicates to each driver 194, 196 the desired current amplitude and voltage polarity to apply to the respective electromagnets 132a, 132b. The controller 192 can also monitor the voltage and current at the 3-phase connection 190 to adjust the desired current amplitude and voltage polarity settings to the respective drivers 194, 196. The conductors 100, 104, 108 associated with stator rings 34, 36, 38 can be directly connected to the load 206 through the 3-phase connection 190 for a generator operation, or connected to a power source 206 for a motor operation. This determines the current amplitude and direction in the portions 102, 106, 110 of the conductors 100, 104, 108, respectively.
[0084] In a 3-phase motor operation of the machine 10, a 3-phase connection to a grid power 206 (i.e. utility power grid) is made at the 3-phase connection 190. For discussion purposes only, phase A could connect to the conductor 100, phase B could connect to conductor 104, and phase C could connect to conductor 108. However, it is not required for these phases to be connected in this manner. With a 3-phase grid connection, phases A, B, C each provide AC voltage and current to the machine 10 at connection 190. As the polarity of the voltage and amplitude of the current changes in the phases A, B, C, the voltage polarity and current amplitude changes in each of the conductors 100, 104, 108, respectively. In order to synchronize the varied voltage and current in the conductors 100, 104, 108 with maintaining a rotation of the rotor assembly 60, the bi-directional excitation drivers 194, 196 can dynamically change the voltage polarity and current amplitude applied to the electromagnets 132a, 132b to cause the interaction between the magnetic flux field loops 200, 200, 204 and the respective conductor portions 102, 106, 110 to apply a torque to the rotor assembly in a same direction regardless of the polarity of the voltage at the connection 190. Controlling the drivers 194, 196 via the controller 192 can also adapt the drivers 194, 196 to the phase shifts of the three phase input power.
[0085] In a 3-phase generator operation of the machine 10, a 3-phase connection to a 3-phase load 206 is made at the 3-phase connection 190. For discussion purposes only, conductor 100 could supply phase A to the load 206, conductor 104 could supply phase B to the load 206, and conductor 108 could supply phase C to the load 206. However, it is not required for these phases to be connected in this manner. To create a 3-phase VAC output, a torque 208 can be applied to the rotor assembly at a substantially constant RPM. As used herein, substantially constant RPM refers to an RPM that is maintained to within +/10% of a desired RPM of the rotor assembly 60. Also, it is not required for the RPM to be maintained at a substantially constant RPM, but it is preferred that the RPM is substantially constant. The electromagnets 132a, 132b are energized by the bi-directional excitation drivers 194, 196 to create the magnetic flux field loops 200, 202, 204. The interaction of the loops 200, 202, 204 (as described in more detail above) with the conductor portions 102, 106, 110 determine the direction and amplitude of induced current in the portions 102, 106, 110, and thereby determine the voltage polarity, and magnitude and direction of the output current at the connection 190 for each phase A, B, C. By controlling the voltage polarity and current amplitude applied to the electromagnets 132a, 132b, the controller 192 can control an output voltage polarity, and a direction and amplitude of an output current for each phase A, B, C at the connection 190. Therefore, with a substantially constant RPM of the rotor assembly, the machine 10 can output a standard 3-phase VAC output to power a 3-phase load 206.
[0086] It is to be understood that the various embodiments of the present disclosure described herein may be utilized in various orientations and in various configurations, without departing from the principles of the present disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
[0087] Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of the present disclosure. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims and their equivalents.