JOINT PIPE
20220356971 · 2022-11-10
Assignee
- HIGASHIO MECH CO., LTD. (Kawachinagano-shi, Osaka, JP)
- DAIKIN INDUSTRIES, LTD. (Osaka-shi, Osaka, JP)
Inventors
Cpc classification
F16L19/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0218
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/0206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L19/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
[Problem] To provide a pipe joint allowing reliable connection to a pipe P without flaring.
[Means of solving problem] The pipe joint includes a flare joint body 1F, a cap nut 2, and a stop ring 3. A curved pressure-contacting slope surface 32 of the stop ring 3 contacts a slope surface 5 with reduced-diameter tip of the flare joint body 1F under pressure to establish sealing by means of mutual contact between metallic surfaces. The pipe P is grasped in a tightly pressure-contacting state using a back tooth and a front tooth formed at a tip head 37 of a substantially cylindrical thin part 35 of the stop ring 3.
Claims
1. A pipe joint comprising: a flare joint body (1F) including a male screw part (9) and a slope surface (5) with reduced-diameter tip; a cap nut (2) including a female screw part (12) threadedly attached to the male screw part (9) and provided at a base end of a hole part (11), and a housing space part (E) with a constant diameter section (14), a stepped section (15), and a tapered section (17) with reduced-diameter tip provided at an intermediate area of the hole part (11); and a stop ring (3) fitted in the housing space part (E), including a base-end pressure-contacting slope surface (32) contacting the slope surface (5) with reduced-diameter tip under pressure, and having a tip provided with a plastically-deformable and substantially cylindrical thin part (35) and a pipe extraction preventing tooth part (36) formed at a tip head (37) of the substantially cylindrical thin part (35), wherein the tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), the back tooth (36B) has a trapezoidal or substantially trapezoidal sectional shape with a linear first tip side (41) as an upper side, and the front tooth (36F) has a trapezoidal or substantially trapezoidal sectional shape with a linear second tip side (42) as an upper side, and as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the stop ring (3) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z).
2. The pipe joint according to claim 1, wherein a sealing member is omitted from an inner peripheral surface and an outer peripheral surface of the stop ring (3) by a sealing function exerted by the back tooth (36B) and the front tooth (36F) of the tooth part (36) while the back tooth (36B) and the front tooth (36F) are in the state of tightly contacting the outer peripheral surface (10A) under pressure in response to the threaded movement of the cap nut (2).
3. The pipe joint according to claim 1, wherein at the hole part (11) of the cap nut (2), the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A) and a tip gentle slope tapered part (17B).
4. The pipe joint according to claim 1, wherein while the back tooth (36B) and the front tooth (36F) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure, the pipe extraction resistance (Z) is distributed equally to the back tooth (36B) and the front tooth (36F).
5. The pipe joint according to claim 1, wherein while the stop ring (3) is in a free state, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) are arranged parallel to each other in such a manner that the first tip side (41) is placed radially inwardly from the second tip side (42), and a slope angle at a tip of the tapered section (17) with reduced-diameter tip, and the shape and dimension of the tip head (37) are set in such a manner that, in the tightly pressure-contacting state, the second tip side (42) projects further in a radially inward direction than the first tip side (41) or the second tip side (42) and the first tip side (41) are at the same position as viewed in a radial direction.
6. The pipe joint according to claim 1, wherein the substantially cylindrical thin part (35) with a tip provided with the back tooth (36B) and the front tooth (36F) has a conical cylindrical shape increased in diameter toward the tip.
7. The pipe joint according to claim 1, wherein a small projection (33) for preventing the substantially cylindrical thin part (35) from being increased in diameter and deformed excessively in a pressure-receiving state is provided at an outer peripheral surface of the substantially cylindrical thin part (35), and the small projection (33) is configured to abut on an inner surface of the hole part (11) of the cap nut (2).
8. The pipe joint according to claim 1, wherein the stop ring (3) includes an annular small projecting strip (40) provided at an inner peripheral edge of the base-end pressure-contacting slope surface (32), to be hooked from an inner diameter side on an annular tip edge part (20) defined by a tip of the slope surface (5) with reduced-diameter tip of the flare joint body (1F) and a joint body hole part (6), and configured to prevent a base end portion of the stop ring (3) from being excessively deformed radially outwardly.
9. The pipe joint according to claim 1, wherein at least a back portion (31) of a pipe insertion hole part (3A) of the stop ring (3) is formed into a tapered shape with diameter reduced backward and is configured to cause the straight tip part (10) to contact an inner peripheral surface (27) of the pipe insertion hole part (3A) under pressure in a pipe insertion finished state.
10. A pipe joint comprising a joint body (1) that itself includes an extraction preventing tooth part (36) as an integral part that comes into a state of tightly contacting an outer peripheral surface (10A) of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z) in response to threaded movement of a cap nut (2) toward the joint body (1).
11. A pipe joint comprising a joint body (1) that itself includes an extraction preventing tooth part (36) as an integral part that comes into a state of tightly contacting an outer peripheral surface (10A) of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z) in response to threaded movement of a cap nut (2) toward the joint body (1), wherein the extraction preventing tooth part (36) is formed at a tip of a substantially cylindrical thin part (35) of a projecting shape provided at a tip of the joint body (1), the extraction preventing tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), the back tooth (36B) has a trapezoidal or substantially trapezoidal sectional shape with a linear first tip side (41) as an upper side, the front tooth (36F) has a trapezoidal or substantially trapezoidal sectional shape with a linear second tip side (42) as an upper side, and as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the joint body (1) come into a state of tightly contacting the outer peripheral surface (10A) of the connection target pipe (P) under pressure to generate pipe extraction resistance (Z).
12. The pipe joint according to claim 11, wherein the cap nut (2) includes: a female screw part (12) threadedly attached to a male screw part (9) of the joint body (1) and provided at a base end of a hole part (11); and a stepped section (15) and a tapered section (17) with reduced-diameter tip provided at an intermediate area of the hole part (11), and the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A) and a tip gentle slope tapered part (17B).
13. The pipe joint according to claim 11, wherein while the back tooth (36B) and the front tooth (36F) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure, the pipe extraction resistance (Z) is distributed equally to the back tooth (36B) and the front tooth (36F).
14. The pipe joint according to claim 11, wherein while the substantially cylindrical thin part (35) is in a free state, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) are arranged parallel to each other in such a manner that the first tip side (41) is placed radially inwardly from the second tip side (42), and a slope angle at a tip of the tapered section (17) with reduced-diameter tip, and the shape and dimension of the tip head (37) are set in such a manner that, in the tightly pressure-contacting state, the second tip side (42) projects further in a radially inward direction than the first tip side (41) or the second tip side (42) and the first tip side (41) are at the same position as viewed in a radial direction.
15. The pipe joint according to claim 11, wherein the substantially cylindrical thin part (35) with a tip provided with the back tooth (36B) and the front tooth (36F) has a conical cylindrical shape increased in diameter toward the tip.
16. The pipe joint according to claim 11, wherein a small projection (33) for preventing the substantially cylindrical thin part (35) from being increased in diameter and deformed excessively in a pressure-receiving state is provided at an outer peripheral surface of the substantially cylindrical thin part (35), and the small projection (33) is configured to abut on an inner surface of a hole part (11) of the cap nut (2).
17. The pipe joint according to claim 11, wherein a back portion (31) of a pipe insertion hole part (28P) of the joint body (1) is formed into a tapered shape with diameter reduced backward and is configured to cause the pipe outer peripheral surface (10A) to contact an inner peripheral surface (27) of the pipe insertion hole part (28P) under pressure in a pipe insertion finished state.
18. A pipe joint comprising: a flare joint body (1F) including a male screw part (9) and a slope surface (5) with reduced-diameter tip; a cap nut (2) including a female screw part (12) threadedly attached to the male screw part (9) and provided at a base end of a hole part (11), and a housing space part (E) with a constant diameter section (14), a stepped section (15), and a tapered section (17) with reduced-diameter tip provided at an intermediate area of the hole part (11); and a stop ring (3) fitted in the housing space part (E), including a base-end pressure-contacting slope surface (32) contacting the slope surface (5) with reduced-diameter tip under pressure, and having a tip provided with a plastically-deformable and substantially cylindrical thin part (35) and a pipe extraction preventing tooth part (36) formed at a tip head (37) of the substantially cylindrical thin part (35), wherein the tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), as the cap nut (2) threadedly moves forward, a first tip side (41) of the back tooth (36B) and a second tip side (42) of the front tooth (36F) of the stop ring (3) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z), the stop ring (3) includes a base inner diameter part (28) to which the pipe (P) is to be inserted and a base outer diameter part (24) fitted in housing space part (E) of the cap nut (2), and the thickness dimension of a base short cylindrical part (50) defined by the base inner diameter part (28) and the base outer diameter part (24) called (T.sub.50) and an average thickness dimension of the substantially cylindrical thin part (35) called (T.sub.3) are set in such a manner as to establish the following formula 1:
0.40.Math.T.sub.50≤T.sub.35≤0.75.Math.T.sub.50. (Formula 1)
19. A pipe joint comprising: a flare joint body (1F) including a male screw part (9) and a slope surface (5) with reduced-diameter tip; a cap nut (2) including a female screw part (12) threadedly attached to the male screw part (9) and provided at a base end of a hole part (11), and a housing space part (E) with a constant diameter section (14), a stepped section (15), and a tapered section (17) with reduced-diameter tip provided at an intermediate area of the hole part (11); and a stop ring (3) fitted in the housing space part (E), including a base-end pressure-contacting slope surface (32) contacting the slope surface (5) with reduced-diameter tip under pressure, and having a tip provided with a plastically-deformable and substantially cylindrical thin part (35) and a pipe extraction preventing tooth part (36) formed at a tip head (37) of the substantially cylindrical thin part (35), wherein the tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), the back tooth (36B) has a substantially trapezoidal sectional shape and a first tip side (41) composed of an upper side of the substantially trapezoidal shape includes a short posterior half side part (63) and a tall anterior half side part (64) defined across a curved intermediate level difference part (62), and the front tooth (36F) has a substantially trapezoidal sectional shape and a second tip side (42) composed of an upper side of the substantially trapezoidal shape has a polygonal line shape with a short posterior half side part (66) and a tall anterior half side part (67) defined across a slope surface (65) sloping downward and backward.
20. The pipe joint according to claim 19, wherein as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the stop ring (3) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z), and in the tightly pressure-contacting state, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) contact the outer peripheral surface (10A) of the pipe (P) under pressure in such a manner as to bite into the outer peripheral surface (10A), thereby exerting a double sealing function.
21. The pipe joint according to claim 19, wherein as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the stop ring (3) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of the connection target pipe (P) under pressure to cause the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) to contact the outer peripheral surface (10A) of the pipe (P) under pressure in such a manner as to bite into the outer peripheral surface (10A), thereby exerting a double sealing function, and a sealing member is omitted from an inner peripheral surface and an outer peripheral surface of the stop ring (3) by the exertion of the double sealing function.
22. The pipe joint according to claim 19, wherein even if the pipe (P) rotates about its axis (L.sub.P) in the tightly pressure-contacting state, the anterior half side part (64) of the first tip side (41) of the back tooth (36B) bites into the outer peripheral surface (10A) of the pipe (P) in such a manner as to form a closed annular small recessed peripheral groove (U.sub.64) to prevent spiral rotation of the pipe (P), and the curved intermediate level difference part (62) of the first tip side (41) contacts a back side surface of the small recessed peripheral groove (U.sub.64) under pressure to exert a sealing function.
23. The pipe joint according to claim 19, wherein while the back tooth (36B) and the front tooth (36F) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure, the front tooth (36F) takes on pipe extraction resistance (Z.sub.F) greater than pipe extraction resistance (Z.sub.B) taken on by the back tooth (36B), and the front tooth (36F) is responsible for a pipe extraction preventing function of preventing the pipe (P) from coming off in response to receipt of external force in a bending direction using the second tip side (42) of the front tooth (36F) tightly contacting the outer peripheral surface (10A) under pressure in the polygonal line shape.
24. The pipe joint according to claim 18 or 19, wherein in the tightly pressure-contacting state, the back tooth (36B) and the front tooth (36F) are configured to bite into the outer peripheral surface (10A) of the pipe (P) to the same depth in such a manner that the first tip side (41) and the second tip side (42) are at an equal distance (L.sub.36) from an axis (L.sub.P) of the pipe (P).
25. The pipe joint according to claim 18 or 19, wherein at the hole part (11) of the cap nut (2), the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A), an intermediate gentle slope tapered part (17B), an intermediate steep slope tapered part (17C), and a tip gentle slope tapered part (17D).
26. The pipe joint according to claim 18 or 19, wherein at the hole part (11) of the cap nut (2), the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A), an intermediate gentle slope tapered part (17B), an intermediate steep slope tapered part (17C), and a tip gentle slope tapered part (17D), the tip head (37) of the substantially cylindrical thin part (35) includes a first convex part (71) composed of an extreme tip outer peripheral corner and a second convex part (72) of a low triangular bulging shape formed at an axial direction position corresponding to an axial direction position of the back tooth (36B) and formed at an outer periphery of the tip head (37), and a first squeezing step and a subsequent second squeezing step are performed, the first squeezing step being such that the tip head (37) enters the tapered section (17) with reduced-diameter tip while slidably contacting the tapered section (17) in response to the threaded movement of the cap nut (2) to press the second convex part (72) radially inwardly with the base-end steep slope tapered part (17A), thereby pressing the back tooth (36B) against the outer peripheral surface (10A) of the pipe (P), the second squeezing step being such that the first convex part (71) is pressed radially inwardly with the intermediate steep slope tapered part (17C), thereby pressing the front tooth (36F) against the outer peripheral surface (10A) of the pipe (P).
27. The pipe joint according to claim 18 or 19, wherein in a tightening finished state of the cap nut (2), a stepped part (25) composed of a tip surface of the base short cylindrical part (50) of the stop ring (3) and the stepped section (15) of the hole part (11) of the cap nut (2) abut on each other to allow a worker to detect increase in resistance to the threaded movement of the cap nut (2).
28. The pipe joint according to claim 18 or 19, comprising: a support incore (83) that supports the tip part (10) of the pipe (P) from an inner peripheral side while the back tooth (36B) and the front tooth (36F) of the stop ring (3) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure.
29. A pipe joint comprising a joint body (1) that itself includes an extraction preventing tooth part (36) as an integral part that comes into a state of tightly contacting an outer peripheral surface of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z) in response to threaded movement of a cap nut (2) toward a male screw part (9) of the joint body (1), wherein the extraction preventing tooth part (36) is provided at a tip of a substantially cylindrical thin part (35) projecting continuously from a tip surface (7A) of a connection tube (7) with an outer periphery provided with the male screw part (9), the tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), and an average thickness dimension of the substantially cylindrical thin part (35) called (T.sub.35) and an average thickness dimension of the connection tube (7) called (T.sub.7) are set in such a manner as to establish the following formula 2:
0.40.Math.T.sub.7≤T.sub.35≤0.75.Math.T.sub.7. (Formula 2)
30. A pipe joint comprising a joint body (1) that itself includes an extraction preventing tooth part (36) as an integral part that comes into a state of tightly contacting an outer peripheral surface of a connection target pipe (P) under pressure to generate pipe extraction resistance (Z) in response to threaded movement of a cap nut (2) toward a male screw part (9) of the joint body (1), wherein the extraction preventing tooth part (36) is provided at a tip of a substantially cylindrical thin part (35) projecting continuously from a tip surface (7A) of a connection tube (7) with an outer periphery provided with the male screw part (9), the tooth part (36) includes a back tooth (36B) and a front tooth (36F) arranged at a tiny interval (W.sub.36), the back tooth (36B) has a substantially trapezoidal sectional shape and a first tip side (41) composed of an upper side of the substantially trapezoidal shape includes a short posterior half side part (63) and a tall anterior half side part (64) defined across a curved intermediate level difference part (62), and the front tooth (36F) has a substantially trapezoidal sectional shape and a second tip side (42) composed of an upper side of the substantially trapezoidal shape has a polygonal line shape with a short posterior half side part (66) and a tall anterior half side part (67) defined across a slope surface (65) sloping downward and backward.
31. The pipe joint according to claim 30, wherein as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the joint body (1) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of the connection target pipe (P) under pressure to generate pipe extraction resistance (Z), and in the tightly pressure-contacting state, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) contact the outer peripheral surface (10A) of the pipe (P) under pressure in such a manner as to bite into the outer peripheral surface (10A), thereby exerting a double sealing function.
32. The pipe joint according to claim 30, wherein as the cap nut (2) threadedly moves forward, the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) of the joint body (1) come into a state of tightly contacting an outer peripheral surface (10A) of a straight tip part (10) of the connection target pipe (P) under pressure to cause the first tip side (41) of the back tooth (36B) and the second tip side (42) of the front tooth (36F) to contact the outer peripheral surface (10A) of the pipe (P) under pressure in such a manner as to bite into the outer peripheral surface (10A), thereby exerting a double sealing function, and a sealing member is omitted from an inner peripheral surface and an outer peripheral surface of the joint body (1) by the exertion of the double sealing function.
33. The pipe joint according to claim 30, wherein even if the pipe (P) rotates about its axis (L.sub.P) in the tightly pressure-contacting state, the anterior half side part (64) of the first tip side (41) of the back tooth (36B) bites into the outer peripheral surface (10A) of the pipe (P) in such a manner as to form a closed annular small recessed peripheral groove (U.sub.64) to prevent spiral rotation of the pipe (P), and the curved intermediate level difference part (62) of the first tip side (41) contacts a back side surface of the small recessed peripheral groove (U.sub.64) under pressure to exert a sealing function.
34. The pipe joint according to claim 30, wherein while the back tooth (36B) and the front tooth (36F) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure, the front tooth (36F) takes on pipe extraction resistance (Z.sub.F) greater than pipe extraction resistance (Z.sub.B) taken on by the back tooth (36B), and the front tooth (36F) is responsible for a pipe extraction preventing function of preventing the pipe (P) from coming off in response to receipt of external force in a bending direction using the second tip side (42) of the front tooth (36F) tightly contacting the outer peripheral surface (10A) under pressure in the polygonal line shape.
35. The pipe joint according to claim 29 or 30, wherein in the tightly pressure-contacting state, the back tooth (36B) and the front tooth (36F) are configured to bite into the outer peripheral surface (10A) of the pipe (P) to the same depth in such a manner that the first tip side (41) and the second tip side (42) are at an equal distance (L.sub.36) from an axis (L.sub.P) of the pipe (P).
36. The pipe joint according to claim 29 or 30, wherein at a hole part (11) of the cap nut 2, the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A), an intermediate gentle slope tapered part (17B), an intermediate steep slope tapered part (17C), and a tip gentle slope tapered part (17D).
37. The pipe joint according to claim 29 or 30, wherein at a hole part (11) of the cap nut (2), the tapered section (17) with reduced-diameter tip is defined by a base-end steep slope tapered part (17A), an intermediate gentle slope tapered part (17B), an intermediate steep slope tapered part (17C), and a tip gentle slope tapered part (17D), the tip head (37) of the substantially cylindrical thin part (35) includes a first convex part (71) composed of an extreme tip outer peripheral corner and a second convex part (72) of a low triangular bulging shape formed at an axial direction position corresponding to an axial direction position of the back tooth (36B) and formed at an outer periphery of the tip head (37), and a first squeezing step and a subsequent second squeezing step are performed, the first squeezing step being such that the tip head (37) enters the tapered section (17) with reduced-diameter tip while slidably contacting the tapered section (17) in response to the threaded movement of the cap nut (2) to press the second convex part (72) radially inwardly with the base-end steep slope tapered part (17A), thereby pressing the back tooth (36B) against the outer peripheral surface (10A) of the pipe (P), the second squeezing step being such that the first convex part (71) is pressed radially inwardly with the intermediate steep slope tapered part (17C), thereby pressing the front tooth (36F) against the outer peripheral surface (10A) of the pipe (P).
38. The pipe joint according to claim 29 or 30, wherein in a tightening finished state of the cap nut (2), the tip surface (7A) of the connection tube (7) of the cap nut of the joint body (1) and a stepped section (15) of a hole part (11) of the cap nut (2) abut on each other to allow a worker to detect increase in resistance to the threaded movement of the cap nut (2).
39. The pipe joint according to claim 29 or 30, comprising: a support incore (83) that supports a tip part (10) of the pipe (P) from an inner peripheral side while the back tooth (36B) and the front tooth (36F) of the joint body (1) are in the state of tightly contacting the outer peripheral surface (10A) of the pipe (P) under pressure.
Description
BRIEF DESCRIPTION OF DRAWINGS
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EMBODIMENTS OF THE INVENTION
[0106] The present invention will be described below in detail on the basis of embodiments shown in the drawings.
[0107] In a first embodiment of the present invention shown in
[0108] The flare joint body 1F is of a type having been used for a long time, is similar to the flare joint body h shown in
[0109] The entire shape of the flare joint body 1F is determined freely and may be a straight shape, a T-shape, a Y-shape, or an X shape, for example. The shape of a different connection end part beyond the range of
[0110] In short, at least one connection tube 7 is provided as shown in
[0111] The cap nut 2 includes a hole part 11 provided in an axial direction (as shown in
[0112] The straight section 18 is provided with a concave groove 19 to which a seal 48 such as an O-ring is fitted. A seal 46 such as an additional O-ring is fitted to the sealing groove 13. The first constant diameter section 14A is set to have a slightly greater inner diameter dimension than the second constant diameter section 14B.
[0113] The constant diameter sections 14A and 14B, the stepped section 15, the short straight section 16, and the tapered section 17 with reduced-diameter tip of the hole part 11 define a housing space part E for housing the stop ring 3. The material of the cap nut 2 is yellow copper (brass) or aluminum.
[0114] As shown in
[0115] As shown in
[0116] As described above by referring to
[0117] The stop ring 3 will be described next. As shown in
[0118] An inner peripheral surface 27 includes a base inner diameter part 28 provided at an intermediate area in the axial direction, and the pipe P is inserted into the base inner diameter part 28 (as shown in
[0119] The base inner diameter part 28 has a base end where an inner bulge 29 with a small diameter inner peripheral surface part 29A is provided continuously. The inner bulge 29 has one end surface (a surface perpendicular to the axis) functioning as a stepped surface 30.
[0120] A sign 32 is a curved (convex) pressure-contacting slope surface formed at a base end of the stop ring 3. As shown in
[0121] An annular small projecting strip 40 is provided at a point of intersection between the inner peripheral edge of the curved pressure-contacting slope surface 32 and the small diameter inner peripheral surface part 29A.
[0122] This will be described more specifically. As shown in
[0123] As clearly seen from
[0124] As descried above, as shown in
[0125] As shown in
[0126] Specifically, in
[0127] The stop ring 3 includes the plastically-deformable and substantially cylindrical thin part 35 formed integrally at a tip side thereof. The substantially cylindrical thin part 35 includes a tip head 37 provided with a pipe extraction preventing tooth part 36.
[0128] As shown in an enlarged sectional view in
[0129] The substantially cylindrical thin part 35 has a conical cylindrical shape increased in diameter toward the tip (see
[0130] The back tooth 36B and the front tooth 36F are names derived from regarding a direction toward the tip (right) in
[0131] As shown in
[0132]
[0133] As shown in
[0134]
[0135] In each of these cases, each of the back tooth 36B and the front tooth 36F has a sectional shape with a straight upper side, which can be designated as what is called a “table top mounting type.”
[0136] The substantially cylindrical thin part 35 including the back tooth 36B and the front tooth 36F at the tip has a conical cylindrical shape increased in diameter toward the tip as viewed in its entirety (as already described). The first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F provided at the tip of the cylindrical part 35 are formed parallel to each other, and in a free state, the first tip side 41 of the back tooth 36B is determined to be located radially inwardly by a tiny dimension ΔH from the second tip side 42 of the front tooth 36F as shown in
[0137] As shown in
[0138] The tip head 37 in
[0139] As the cap nut 2 threadedly moves forward, the substantially cylindrical thin part 35 in a free state shown in
[0140] Specifically, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F of the stop ring 3 move in a diameter reducing direction (radially inward direction) relative to an outer peripheral surface 10A of the straight tip part 10 of the connection target pipe P to come into a tightly pressure-contacting state with large pressure contacting surface pressures indicated by arrows P.sub.41 and arrows P.sub.42 in a final connection finished state as shown in
[0141] With the back tooth 36B and the front tooth 36F in the state of tightly contacting the pipe outer peripheral surface 10A under pressure, the tooth part 36 including the back tooth 36B and the front tooth 36F exerts a sufficient hermetic function on a fluid such as a coolant, thereby omitting a sealing member from between the inner peripheral surface of the stop ring 3 and the pipe outer peripheral surface 10A and from between the outer peripheral surface of the stop ring 3 and the inner peripheral surface of the hole part 11 of the cap nut 2 as shown in
[0142] The tapered section 17 with reduced-diameter tip of the hole part 11 of the cap nut 2 includes the base-end steep slope tapered part 17A (continuing to the short straight section 16) and the tip gentle slope tapered part 17B (as already described). The tip head 37 of the substantially cylindrical thin part 35 shown in
[0143] As the cap nut 2 is caused to threadedly move forward continuously, the curved part 38A reaches a boundary between the steep slope tapered part 17A and the gentle slope tapered part 17B (see
[0144] As the cap nut 2 is caused to threadedly move forward continuously, while the slope surface part 43 slidably contacts the gentle slope tapered part 17B and maintains an equal slope (slope angle), the tip head 37 moves radially inwardly to reduce the diameter of and deform the pipe P locally as shown in
[0145] The pipe P made of a relatively soft material such as copper (Cu) is subjected to local deformation by means of diameter reduction to assume the shape such as that shown in
[0146] In
[0147] In a connection finished state shown in
[0148] Specifically, referring to
Z=Z.sub.B+Z.sub.F
Z.sub.B≈Z.sub.F
[0149] In other words, (as shown in
[0150] A configuration for making the extraction resistance (vector) Z.sub.B of the back tooth 36B and the extraction resistance (vector) Z.sub.F of the front tooth 36F substantially equal to each other will be described next in detail. As shown in
[0151] As shown in
[0152] In particular, the shape and dimension of the tip head 37 will be described in more detail. The outer peripheral surface (slope surface part) 43 of the tip head 37 is formed into a straight slope shape with a dimension in the axial direction sufficient for maintaining a stable posture while contacting the gentle slope tapered part 17B under pressure. The radial direction positions of the back tooth 36B and the front tooth 36F are set in such a manner that a straight line (not shown in the drawings) connecting the back tooth 36B and the front tooth 36F extends parallel to the dashed line Y shown in
[0153] Regarding the shape shown in
[0154] The substantially cylindrical thin part 35 of the stop ring 3 is provided with a small projection 33 at its outer peripheral surface. In the illustrations of the drawings, the small projection 33 has a substantially trapezoidal shape.
[0155] As shown in
[0156] In a period from the initial stage to the intermediate stage of the threaded movement shown in
[0157] Another advantage is also achieved that, in a period near the finished state and in the final tightened state shown in
[0158] While the seals 46 and 48 such as O-rings are provided in
[0159] As described above in detail, according to the first embodiment of the present invention shown in
[0160] In response to this, working efficiency at a pipe connection site is improved dramatically.
[0161] Furthermore, resistance to pipe extraction is provided by the tightly pressure-contacting state realized at a surface using the first tip side 41 and the second tip side 42 each forming a trapezoidal or substantially trapezoidal shape. This makes this resistance sufficiently greater than that provided by the pawl 61 having a triangular section in the conventional pipe joint (see
[0162] In response to application of external force to rotate the pipe P about its axis after completion of the pipework, as a result of provision of the surface pressure contact (not linear pressure contact) and provision of the double tight pressure contact using the back tooth 36B and the front tooth 36F, metal sealing performance is reliably maintained between the tooth part 36 and the pipe outer peripheral surface 10A.
[0163] A sealing member is omitted from the inner peripheral surface and the outer peripheral surface of the stop ring 3 by the hermitic function exerted by the back tooth 36B and the front tooth 36F of the tooth part 36 while the back tooth 36B and the front tooth 36F are in the state of tightly contacting the outer peripheral surface 10A under pressure in response to the threaded movement of the cap nut 2. This configuration makes a costly sealing member particularly for resistance to a coolant (conventional O-ring 58 shown in
[0164] At the hole part 11 of the cap nut 2, the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A and the tip gentle slope tapered part 17B. This configuration makes it possible to reduce the number of times the cap nut 2 makes threaded movement, thereby encouraging efficiency improvement of pipe connection work. Specifically, in the initial stage of the threaded movement of the cap nut 2 in which the substantially cylindrical thin part 35 is allowed to be reduced in diameter with small force (see the states in
[0165] Next, the back tooth 36B and the front tooth 36F contact the pipe outer peripheral surface 10A (see
[0166] While the back tooth 36B and the front tooth 36F are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure, the pipe extraction resistance Z is distributed equally to the back tooth 36B and the front tooth 36F. This configuration provides the pipe extraction resistance Z sufficiently large as calculated from (Z.sub.B+Z.sub.F) as shown in
[0167] While the stop ring 3 is in a free state, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F are arranged parallel to each other in such a manner that the first tip side 41 is placed radially inwardly from the second tip side 42, and a slope angle at the tip of the tapered section 17 with reduced-diameter tip, and the shape and dimension of the tip head 37 are set in such a manner that, in the tightly pressure-contacting state, the second tip side 42 projects further in the radially inward direction than the first tip side 41 or the second tip side 42 and the first tip side 41 are at the same position as viewed in the radial direction. This causes the back tooth 36B and the front tooth 36F to exert the respective extraction resistances Z.sub.B and Z.sub.F substantially equal to each other while avoiding “play” at one of the back tooth 36B and the front tooth 36F. This results in the sufficiently large pipe extraction resistance Z as a whole to provide excellent resistance to extraction for actual use. In particular, if the pipe P is made of a soft material to be easily deformed plastically, the tooth part does not get stuck into the pipe P but the pipe outer peripheral surface 10A escapes from the tooth part while being deformed plastically into a curved recess shape (see
[0168] The substantially cylindrical thin part 35 with the tip provided with the back tooth 36B and the front tooth 36F has a conical cylindrical shape increased in diameter toward the tip. This causes the outer peripheral surface of the substantially cylindrical thin part 35 to contact the tapered section 17 with reduced-diameter tip of the cap nut 2 at a small area (in comparison to a circular cylindrical shape of a constant diameter). This further controls rotation torque of the cap nut 2 low and reduces workload (energy) required for the rotation, thereby achieving excellent workability in the threaded movement of the cap nut 2. In addition, torque to cause the co-rotation of the stop ring 3 is reduced.
[0169] The small projection 33 for preventing the substantially cylindrical thin part 35 from being increased in diameter and deformed excessively in a pressure-receiving state is provided at the outer peripheral surface of the substantially cylindrical thin part 35, and the small projection 33 is configured to abut on the inner surface of the hole part 11 of the cap nut 2. This makes it possible to reduce the thickness of the substantially cylindrical thin part 35 sufficiently without causing abnormal diameter increase and deformation of the substantially cylindrical thin part 35 in a pressure-receiving state. This sufficiently small thickness controls rotation torque of the cap nut 2 low and reduces workload (energy) required for the rotation, thereby improving workability in the threaded movement of the cap nut 2.
[0170] The stop ring 3 includes the annular small projecting strip 40 provided at the inner peripheral edge of the base-end pressure-contacting slope surface 32, to be hooked from an inner diameter side on the annular tip edge part 20 defined by the tip of the slope surface 5 with reduced-diameter tip of the joint body 1 and a joint body hole part 6, and configured to prevent a base end portion of the stop ring 3 from being excessively deformed radially outwardly. This stabilizes the posture of the slope surface 5 of the joint body 1 and that of the pressure-contacting slope surface 32 of the stop ring 3 relative to each other, thereby ensuring hermetic performance stably at a metal touch site therebetween.
[0171] Furthermore, interference with the threaded movement of the cap nut 2 is prevented to be caused if the outer peripheral surface of the stop ring 3 is locally increased in diameter at the base end thereof.
[0172] At least the back portion 31 of the pipe insertion hole part 3A of the stop ring 3 is formed into a tapered shape with diameter reduced backward and is configured to cause the straight tip part 10 to contact the inner peripheral surface 27 of the pipe insertion hole part 3A under pressure in a pipe insertion finished state. Thus, even if external force acts in a direction of fluctuating the pipe P, the pipe P is still retained relative to the stop ring 3 in such a manner that the axes of the pipe P and the stop ring 3 completely agree with each other. This makes it possible to prevent break of the tightly pressure-contacting state (grasping state) exerted by the back tooth 36B and the front tooth 36F to be caused by swinging motion about the tip head 37 of the substantially cylindrical thin part 35 tightly holding the pipe P on the occurrence of such external force acting on the pipe P.
[0173] A second embodiment of the present invention will be described next using
[0174] As shown in
[0175] The joint body 1 in its entirety has a straight shape and a flow path hole 6 is formed along an axis to pass through the joint body 1. A grasping part 1A having a hexagonal shape, etc. is provided at a center position in an axial direction for holding a work tool such as a spanner, and connection tubes 7, 7 are provided continuously with the grasping part 1A in the right and left sides of the axial direction. A male screw part 9 is formed at the outer peripheral surface of each connection tube 7. The two cap nuts 2, 2 are configured to be threadedly attached to the corresponding ones of the right and left male screw parts 9, 9.
[0176] As shown in
[0177] The flow path hole (hole part) 6 includes a stepped part 30 and has larger diameters at right and left outer portions than a base diameter at the center. The pipe P is inserted into the stepped part 30 (or into the vicinity of the stepped part 30). In this way, a pipe insertion hole part 28P having a (slightly) large diameter is defined by the stepped part 30. (As a preceding description), by using the pipe insertion hole part 28P, a back portion 31 is formed into a tapered shape with diameter reduced backward so as to cause a pipe outer peripheral surface 10A to contact an inner peripheral surface 27 of the hole part 28P under pressure in a pipe insertion finished state (see
[0178] As shown in
[0179] Additionally, an extraction preventing tooth part 36 is provided at an inner peripheral surface of a tip head 37 of the substantially cylindrical thin part 35. Like in
[0180] As described above, the joint body 1 itself includes the extraction preventing tooth part 36, namely, the back tooth 36B and the front tooth 36F as an integral part to exert pipe extraction resistance.
[0181] While the entire shape shown in
[0182] The cap nut 2 is smaller in axial direction dimension than that shown in
[0183] The straight section 18 is provided with a concave groove 19 to which a seal 48 such as an O-ring is fitted. A metal seal Ms (see
[0184] As shown in
[0185] As shown in
[0186] The following additionally explains
[0187] The substantially cylindrical thin part 35 of the joint body 1 includes the back tooth 36B and the front tooth 36F of projecting shapes arranged at the tiny interval W.sub.36 provided at the inner peripheral surface of the tip thereof (as described above). As shown in
[0188] The shapes of the back tooth 36B, the front tooth 36F, etc. are the same as those of the first embodiment described above. Specifically, as shown in
[0189]
[0190] As shown in
[0191]
[0192] In each of these cases, each of the back tooth 36B and the front tooth 36F has a sectional shape with a straight upper side, which can be designated as w % bat is called a “table top mounting type.”
[0193] Like in the first embodiment, the substantially cylindrical thin part 35 including the back tooth 36B and the front tooth 36F at the tip has a conical cylindrical shape increased in diameter toward the tip as viewed in its entirety. The first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F provided at the tip of the cylindrical part 35 are formed parallel to each other, and in a free state, the first tip side 41 of the back tooth 36B is determined to be located radially inwardly by a tiny dimension ΔH from the second tip side 42 of the front tooth 36F as shown in
[0194] Like in the first embodiment, in some cases, the tiny dimension ΔH is preferably extremely small or zero (see
[0195] In the second embodiment, the motion and function of the substantially cylindrical thin part 35, those of the back tooth 36B, and those of the front tooth 36F are the same as those in the first embodiment already described.
[0196] Specifically, as the cap nut 2 threadedly moves forward, the substantially cylindrical thin part 35 in a free state shown in
[0197] The first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F of the joint body 1 move in a diameter reducing direction (radially inward direction) relative to the outer peripheral surface 10A of the straight tip part 10 of the connection target pipe P to come into a tightly pressure-contacting state with large pressure contacting surface pressures indicated by arrows P.sub.41 and arrows P.sub.42 in a final connection finished state as shown in
[0198] Then, with the back tooth 36B and the front tooth 36F in the state of tightly contacting the pipe outer peripheral surface 10A under pressure, the tooth part 36 including the back tooth 36B and the front tooth 36F exerts a sufficient hermetic function on a fluid such as a coolant, thereby omitting a sealing member from between the inner peripheral surface of the joint body 1 and the pipe outer peripheral surface 10A as shown in
[0199] The tapered section 17 with reduced-diameter tip of the hole part 11 of the cap nut 2 includes the base-end steep slope tapered part 17A (continuing to the short straight section 16) and the intermediate gentle slope tapered part 17B (as already described). The tip head 37 of the substantially cylindrical thin part 35 shown in
[0200] As the cap nut 2 is caused to threadedly move forward continuously, the curved part 38A reaches a boundary between the steep slope tapered part 17A and the gentle slope tapered part 17B (see
[0201] As the cap nut 2 is caused to threadedly move forward continuously, while the slope surface part 43 slidably contacts the gentle slope tapered part 17B and maintains an equal slope (slope angle), the tip head 37 moves radially inwardly to reduce the diameter of and deform the pipe P locally as shown in
[0202] The pipe P made of a relatively soft material such as copper (Cu) is subjected to local deformation by means of diameter reduction to assume the shape such as that shown in
[0203] In
[0204] In a connection finished state shown in
[0205] Specifically, referring to
Z=Z.sub.B+Z.sub.F
Z.sub.B≈Z.sub.F
[0206] In other words, (as shown in
[0207] A configuration for making the extraction resistance (vector) Z.sub.B of the back tooth 36B and the extraction resistance (vector) Z.sub.F of the front tooth 36F substantially equal to each other will be described next in detail. As shown in
[0208] As shown in
[0209] In particular, the shape and dimension of the tip head 37 will be described in more detail. The outer peripheral surface (slope surface part) 43 of the tip head 37 is formed into a straight slope shape with a dimension in the axial direction sufficient for maintaining a stable posture while contacting the gentle slope tapered part 17B under pressure. The radial direction positions of the back tooth 36B and the front tooth 36F are set in such a manner that a straight line (not shown in the drawings) connecting the back tooth 36B and the front tooth 36F extends parallel to the dashed line Y shown in
[0210] Regarding the shape shown in
[0211] The substantially cylindrical thin part 35 of the joint body 1 itself is provided with a small projection 33 at its outer peripheral surface. In the illustrations of the drawings, the small projection 33 has a substantially trapezoidal shape.
[0212] As shown in
[0213] In a period from the initial stage to the intermediate stage of the insertion shown in
[0214] Another advantage is also achieved that, in a period near the finished state and in the final tightened state shown in
[0215] While the seal 48 such as an O-ring is provided in
[0216] As described above in detail, according to the second embodiment of the present invention shown in
[0217] Furthermore, as the stop ring 56 in the conventional pipe join shown in
[0218] According to the present invention, the joint body 1 itself includes the extraction preventing tooth part 36 as an integral part that comes into a state of tightly contacting the outer peripheral surface 10A of the connection target pipe P under pressure to generate the pipe extraction resistance Z in response to the threaded movement of the cap nut 2 toward the joint body 1, the extraction preventing tooth part 36 is formed at the tip of the substantially cylindrical thin part 35 of a projecting shape provided at the tip of the joint body 1, the extraction preventing tooth part 36 includes the back tooth 36B and the front tooth 36F arranged at the tiny interval W.sub.36, the back tooth 36B has a trapezoidal or substantially trapezoidal sectional shape with the linear first tip side 41 as an upper side, the front tooth 36F has a trapezoidal or substantially trapezoidal sectional shape with the linear second tip side 42 as an upper side, and as the cap nut 2 threadedly moves forward, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F of the joint body 1 come into a state of tightly contacting the outer peripheral surface 10A of the connection target pipe P under pressure to generate the pipe extraction resistance Z. In this configuration, resistance to pipe extraction is provided by the tightly pressure-contacting state realized at a surface using the first tip side 41 and the second tip side 42 each forming a trapezoidal or substantially trapezoidal shape (see
[0219] In response to application of external force to rotate the pipe P about its axis after completion of the pipework, as the surface pressure-contacting force acts intensely (see the pressure-contacting surface pressures P.sub.41 and P.sub.42 shown in
[0220] The cap nut 2 includes: the female screw part 12 threadedly attached to the male screw part 9 of the joint body 1 and provided at a base end of the hole part 11; and the stepped section 15 and the tapered section 17 with reduced-diameter tip provided at an intermediate area of the hole part 11, and the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A and the intermediate gentle slope tapered part 17B. This configuration makes it possible to reduce the number of times the cap nut 2 makes threaded movement, thereby encouraging efficiency improvement of pipe connection work. Specifically, in the initial stage of the threaded movement of the cap nut 2 in which the substantially cylindrical thin part 35 is allowed to be reduced in diameter with small force (see the states in
[0221] Next, the back tooth 36B and the front tooth 36F contact the pipe outer peripheral surface 10A (see
[0222] While the back tooth 36B and the front tooth 36F are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure, the pipe extraction resistance Z is distributed equally to the back tooth 36B and the front tooth 36F. This configuration provides the pipe extraction resistance Z sufficiently large as calculated from (Z.sub.B+Z.sub.F) as shown in
[0223] While the substantially cylindrical thin part 35 is in a free state, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F are arranged parallel to each other in such a manner that the first tip side 41 is placed radially inwardly from the second tip side 42, and a slope angle at the tip of the tapered section 17 with reduced-diameter tip, and the shape and dimension of the tip head 37 are set in such a manner that, in the tightly pressure-contacting state, the second tip side 42 projects further in the radially inward direction than the first tip side 41 or the second tip side 42 and the first tip side 41 are at the same position as viewed in the radial direction. This causes the back tooth 36B and the front tooth 36F to exert the respective extraction resistances Z.sub.B and Z.sub.F substantially equal to each other while avoiding “play” at one of the back tooth 36B and the front tooth 36F. This results in the sufficiently large pipe extraction resistance Z as a whole to provide excellent resistance to extraction for actual use. In particular, if the pipe P is made of a soft material to be easily deformed plastically, the tooth part does not get stuck into the pipe P but the pipe outer peripheral surface 10A escapes from the tooth part while being deformed plastically into a curved recess shape (see
[0224] The substantially cylindrical thin part 35 with the tip provided with the back tooth 36B and the front tooth 36F has a conical cylindrical shape increased in diameter toward the tip. This causes the outer peripheral surface of the substantially cylindrical thin part 35 to contact the tapered section 17 with reduced-diameter tip of the cap nut 2 at a small area (in comparison to a circular cylindrical shape of a constant diameter). This further controls rotation torque of the cap nut 2 low and reduces workload (energy) required for the rotation, thereby achieving excellent workability in the threaded movement of the cap nut 2.
[0225] The small projection 33 for preventing the substantially cylindrical thin part 35 from being increased in diameter and deformed excessively in a pressure-receiving state is provided at the outer peripheral surface of the substantially cylindrical thin part 35, and the small projection 33 is configured to abut on the inner surface of the hole part 11 of the cap nut 2. This makes it possible to reduce the thickness of the substantially cylindrical thin part 35 sufficiently without causing abnormal diameter increase and deformation of the substantially cylindrical thin part 35 in a pressure-receiving state. This sufficiently small thickness controls rotation torque of the cap nut 2 low and reduces workload (energy) required for the rotation, thereby improving workability in the threaded movement of the cap nut 2.
[0226] The back portion 31 of the pipe insertion hole part 28P of the joint body 1 is formed into a tapered shape with diameter reduced backward and is configured to cause the pipe outer peripheral surface 10A to contact the inner peripheral surface 27 of the pipe insertion hole part 28P under pressure in a pipe insertion finished state. Thus, even if external force acts in a direction of fluctuating the pipe P, the pipe P is still retained relative to the hole part 28P in such a manner that the axes of the pipe P and the hole part 28P completely agree with each other. This makes it possible to prevent break of the tightly pressure-contacting state (grasping state) exerted by the back tooth 36B and the front tooth 36F to be caused by fluctuating motion about the tip head 37 of the substantially cylindrical thin part 35 tightly holding the pipe P on the occurrence of such external force acting on the pipe P.
[0227] A third embodiment of the present invention will be described next using
[0228] According to the third embodiment described on the basis of
[0229] The flare joint body 1F is of a type having been used for a long time, is similar to the flare joint body h shown in
[0230] The entire shape of the flare joint body 1F is determined freely and may be a straight shape, a T-shape, a Y-shape, or an X shape, for example. The shape of a different connection end part beyond the range of
[0231] In short, at least one connection tube 7 is provided as shown in
[0232] The cap nut 2 includes a hole part 11 provided in an axial direction (as shown in
[0233] The straight section 18 is provided with a concave groove 19 to which a seal 48 such as an O-ring is fitted. A seal 46 such as an additional O-ring is fitted to the sealing groove 13. The first constant diameter section 14A is set to have a slightly greater inner diameter dimension than the second constant diameter section 14B.
[0234] The constant diameter sections 14A and 14B, the stepped section 15, the short straight section 16, and the tapered section 17 with reduced-diameter tip of the hole part 11 define housing space part E for housing the stop ring 3. (In some cases, the short straight section 16 is omissible.)
[0235] As described above, some structures of the third embodiment are common to those of the first embodiment already described.
[0236] As described below, however, differences are present in terms of significant structural elements, and operation and effect.
[0237] As shown in
[0238] The base-end steep slope tapered part 17A and the intermediate steep slope tapered part 17C are set to slope (tilt) angles equal to each other. These steep slope tapered parts 17A and 17C are also set to width dimensions equal to each other.
[0239] As clearly seen from
[0240] As described above by referring to
[0241] The stop ring 3 will be described next. As shown in
[0242] An inner peripheral surface 27 includes a base inner diameter part 28 provided at an intermediate area in the axial direction, and the pipe P is inserted into the base inner diameter part 28 (as shown in
[0243] The base inner diameter part 28 has a base end where an inner bulge 29 with a small diameter inner peripheral surface part 29A is provided continuously. The inner bulge 29 has one end surface (a surface perpendicular to the axis) functioning as a stepped surface 30.
[0244] A sign 32 is a curved (convex) pressure-contacting slope surface formed at a base end of the stop ring 3. As shown in
[0245] In an example illustrated in
[0246] This will be described more specifically. As shown in
[0247] As clearly seen from
[0248] As descried above, as shown in
[0249] As shown in
[0250] The stop ring 3 includes the plastically-deformable and substantially cylindrical thin part 35 formed integrally at a tip side thereof. The substantially cylindrical thin part 35 includes a tip head 37 provided with a pipe extraction preventing tooth part 36.
[0251] As shown in an enlarged sectional view in
[0252] The substantially cylindrical thin part 35 has a conical cylindrical shape slightly increased in diameter toward the tip (see
[0253] In
[0254] In other words, the average thickness dimension T.sub.35 of the substantially cylindrical thin part 35 corresponds to 40 to 75% of the thickness dimension T.sub.50 of the base short cylindrical part 50 and is sufficiently large.
[0255] Preferably, T.sub.35 is set as follows: 0.43.Math.T.sub.50≤T.sub.35≤0.65.Math.T.sub.50 (formula 2).
[0256] More desirably, T.sub.35 is set as follows: 0.45.Math.T.sub.50≤T.sub.35≤0.55.Math.T.sub.50 (formula 3).
[0257] In each of the foregoing formulas, being less than the lower limit value makes it difficult to withstand an inner pressure. Conversely, exceeding the upper limit value makes a level difference dimension of the stepped part 25 excessively small, making it difficult for a worker to detect increase in resistance to the threaded movement of the cap nut 2 (described later). Being less than the lower limit value or exceeding the upper limit value also prevents the tip head 37 from biting (being compressed) into the outer peripheral surface 10A of the pipe P reliably and smoothly, as shown in
[0258] The back tooth 36B and the front tooth 36F are names derived from regarding a direction toward the tip (right) in
[0259] As shown in
[0260]
[0261] As shown in
[0262]
[0263] In each of these cases, each of the back tooth 36B and the front tooth 36F has a sectional shape with a straight upper side or an upper side of a polygonal line shape.
[0264] The substantially cylindrical thin part 35 including the back tooth 36B and the front tooth 36F at the tip has a conical cylindrical shape increased in diameter toward the tip as viewed in its entirety (as already described). The first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F provided at the tip of the cylindrical part 35 are formed substantially parallel to each other, and in a free state, the tip part 42A (anterior half side part 67) of the second tip side 42 of the front tooth 36F is located slightly radially outwardly from the first tip side 41 of the back tooth 36B as shown in
[0265] In other words, the first tip side 41 and the second tip side 42 differ from each other in dimension from the axis L.sub.P of the pipe P and from the axis L.sub.3 of the stop ring 3 (arranged on uneven parallel sides).
[0266] As the cap nut 2 threadedly moves forward, the substantially cylindrical thin part 35 in a free state described above deforms sequentially as shown in
[0267] With the radial direction position (virtual cylindrical surface position) indicated by the dashed line L.sub.36 as a target reference.
[0268] As sequentially shown in
[0269] In
[0270] The outer peripheral surface of the substantially cylindrical thin part 35 is defined by a curved part 73 at an inner edge of the stepped part 25, a cylindrical straight part 74 extending from the curved part 73, the low triangular bulge of the second convex part 72, and a tilt part 75 reduced in diameter toward the tip.
[0271] As clearly seen from
[0272] The back tooth 36B has an edge 85 formed at the back end of the first tip side 41 thereof (see
[0273] In a tightly pressure-contacting state shown in
[0274] Steps shown in
[0275] Next, in response to threaded movement of the cap nut 2, the tip head 37 enters the tapered section 17 while slidably contacting the tapered section 17. Then, as shown in
[0276] Next, as shown in
[0277] As shown in
[0278] Next, as shown in
[0279] After the first squeezing step shown in
[0280] Next, as shown in
[0281] Then, as shown in
[0282] While the working steps have been described sequentially on the basis of
[0283] As shown in
[0284] Specifically, the dashed line L.sub.36 shown in
[0285] As described above, by setting the shape of the outer peripheral surface of the tip head 37 and setting the slope angle and axial direction position (dimension) of the tapered section 17 with reduced-diameter tip appropriately, the anterior half side part 64 of the back tooth 36B (see
[0286] Operation and function in the tightly pressure-contacting state will be described below on the basis of
[0287] Assuming that the pipe P receives external force (rotation torque) in the tightly pressure-contacting state to rotate about the axis L.sub.P thereof, the anterior half side part 64 of the back tooth 36B forms a closed annular small recessed peripheral groove U.sub.64 at the pipe outer peripheral surface 10A as shown in the enlarged view of
[0288] A small projecting strip 68 functions as what is called a rail to restrict the rotation of the pipe P so as to locate the small recessed peripheral groove U.sub.64 on a plane perpendicular to the pipe axis L.sub.P. Specifically, the rotation of the pipe P is restricted so as not to cause meandering rotation or spiral rotation.
[0289] As described above, even if the pipe P rotates, the engagement between the small projecting strip 68 and the small recessed peripheral groove U.sub.64 prevents (suppresses) the meandering rotation and spiral rotation of the pipe P, making it possible to prevent sealing break.
[0290] As shown in
[0291] In particular, a sealing (hermetic) function is exerted by the generation of a high surface pressure indicated by the arrows P.sub.62 at the curved intermediate level difference part 62 on the back side surface of the small projecting strip 68.
[0292] Next, as shown in
[0293] Like
[0294] In each of the sectional shapes shown in
[0295] As shown in
[0296] Additionally, the front tooth 36F of a polygonal line shape functions to block (prevent) movement in the pipe extracting direction, thereby avoiding influence on the back tooth 36B. Furthermore, even on the occurrence of bending of the pipe P, the front tooth 36F exerts strong force of preventing the extraction while the back tooth 36B effectively prevents spiral rotation or meandering rotation even on the occurrence of rotation of the pipe P. Also, on the occurrence of internal pressure acting on the pipe P, the surface pressure P.sub.62 is increased to cause the curved intermediate level difference part 62 to exert both hermetic action and a pipe extraction preventing function.
[0297] As described above, the configuration of the third embodiment of the present invention can be said to exert the function of preventing extraction of the pipe P and the sealing function sufficiently by causing the back tooth 36B and the front tooth 36F to work cooperatively.
[0298] A modification shown in
[0299] As described above in detail, according to the third embodiment of the present invention shown in
[0300] In response to this, working efficiency at a pipe connection site is improved dramatically.
[0301] Furthermore, resistance to pipe extraction is generated in the double tightly pressure-contacting state of the back tooth 36B and the front tooth 36F and is thus sufficiently strong. Additionally, this double pressure-contacting state makes it possible to prevent the rotation of the pipe P about its axis more reliably than the pawl 61 having a triangular section of the conventional pipe joint (shown in
[0302] According to the present invention, a pipe joint includes: the flare joint body 1 including the male screw part 9 and the slope surface 5 with reduced-diameter tip; the cap nut 2 including the female screw part 12 threadedly attached to the male screw part 9 and provided at a base end of the hole part 11, and the housing space part E with the constant diameter section 14, the stepped section 15, and the tapered section 17 with reduced-diameter tip provided at an intermediate area of the hole part 11; and the stop ring 3 fitted in the housing space part E, including the base-end pressure-contacting slope surface 32 contacting the slope surface 5 with reduced-diameter tip under pressure, and having a tip provided with the plastically-deformable and substantially cylindrical thin part 35 and the pipe extraction preventing tooth part 36 formed at the tip head 37 of the substantially cylindrical thin part 35. In this pipe joint, the tooth part 36 includes the back tooth 36B and the front tooth 36F arranged at the tiny interval W.sub.36, the back tooth 36B has a substantially trapezoidal sectional shape and the first tip side 41 composed of the upper side of the substantially trapezoidal shape includes the short posterior half side part 63 and the tall anterior half side part 64 defined across the curved intermediate level difference part 62, and the front tooth 36F has a substantially trapezoidal sectional shape and the second tip side 42 composed of the upper side of the substantially trapezoidal shape has a polygonal line shape with the short posterior half side part 66 and the tall anterior half side part 67 defined across the slope surface 65 sloping downward and backward. Thus, if a fluid to be hermetically sealed is gas such as a coolant, the double sealing function is exerted to obtain high hermetic performance stably. The slope surface 65 and the tall anterior half side part 67 of the front tooth 36F easily bite (are sunk) into the outer peripheral surface 10A of the pipe P to prevent coming off of the pipe P reliably. In particular, the slope surface 65 functions to prevent coming off of the pipe P reliably while bending force acts on the pipe P to generate the force of extracting the pipe P in the vicinity of the pipe joint.
[0303] Even if the pipe P rotates, the back tooth 36B is sunk into the pipe outer peripheral surface 10A while the tall anterior half side part 64 forms the small projecting strip 68 to form the small recessed peripheral groove U.sub.64. This achieves guidance for reducing or preventing spiral rotation or meandering rotation of the pipe P to maintain high hermetic performance.
[0304] As the cap nut 2 threadedly moves forward, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F of the stop ring 3 come into a state of tightly contacting the outer peripheral surface 10A of the straight tip part 10 of the connection target pipe P under pressure to generate the pipe extraction resistance Z, and in the tightly pressure-contacting state, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F contact the outer peripheral surface 10A of the pipe P under pressure in such a manner as to bite into the outer peripheral surface 10A, thereby exerting a double sealing function. This configuration makes it possible to exert high hermetic performance stably if a fluid to be sealed is a “coolant.”
[0305] The double sealing function is exerted in the tightly pressure-contacting state to omit a sealing member from the inner peripheral surface and the outer peripheral surface of the stop ring 3. This configuration makes a costly sealing member particularly for resistance to a coolant omissible while making it possible to maintain hermetic performance for a long time to make burdensome work omissible for forming a concave groove for sealing at the stop ring 3.
[0306] Even if the pipe P rotates about its axis L.sub.P in the foregoing tightly pressure-contacting state, the anterior half side part 64 of the first tip side 41 of the back tooth 36B bites into the outer peripheral surface 10A of the pipe P in such a manner as to form the closed annular small recessed peripheral groove U.sub.64 to prevent meandering or spiral rotation of the pipe P. Furthermore, the curved intermediate level difference part 62 of the first tip side 41 contacts the back side surface of the small recessed peripheral groove U.sub.64 under pressure to exert a sealing function. In this configuration, the sealing function by the curved intermediate level difference part 62 can also be maintained constantly favorably (without being unstable).
[0307] While the back tooth 36B and the front tooth 36F are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure, the front tooth 36F takes on the pipe extraction resistance Z greater than the pipe extraction resistance Z.sub.B taken on by the back tooth 36B, and the front tooth 36F is responsible for a pipe extraction preventing function of preventing the pipe P from coming off in response to receipt of external force in a bending direction using the second tip side 42 of the front tooth 36F tightly contacting the outer peripheral surface 10A under pressure in the polygonal line shape. In this configuration, the front tooth 36F prevents extraction of the pipe P even if the pipe P is in a bent state and maintains the back tooth 36B so as to always exert a favorable hermetic function. In this way, the front tooth 36F works cooperatively with the back tooth 36B to maintain high pipe extraction resistance and high hermetic performance stably.
[0308] In the tightly pressure-contacting state, the back tooth 36B and the front tooth 36F are configured to bite into the outer peripheral surface 10A of the pipe P to the same depth in such a manner that the first tip side 41 and the second tip side 42 are at the equal distance L.sub.36 from the axis L.sub.P of the pipe P. Thus, (as shown in
[0309] At the hole part 11 of the cap nut 2, the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A, the intermediate gentle slope tapered part 17B, the intermediate steep slope tapered part 17C, and the tip gentle slope tapered part 17D. In this configuration, as described above by referring to
[0310] Furthermore, as the base-end steep slope tapered part 17A and the intermediate steep slope tapered part 17C are provided separately, the step of entirely pressing the stop ring 3 axially inwardly can be performed separately as two or more steps. The step of pressing the stop ring 3 causes the pressure-contacting slope surface 32 to closely contact the slope surface 5 with reduced-diameter tip of the joint body 1 to establish metal sealing (pressure contact). While the back tooth 36B and the front tooth 36F are compressed little by little sequentially into the pipe outer peripheral surface 10A, the metal sealing (pressure contact) is reinforced little by little.
[0311] The foregoing description can mean that it is possible to perform operations at two sites differing each other in the axial direction, specifically, perform the operation of compression and the operation of metal sealing (pressure contact) using the back tooth 36B and the front tooth 36F simultaneously in a well-balance manner.
[0312] The presence of the base-end steep slope tapered part 17A allows reduction in the total number of times the cap nut 2 rotates. Specifically, the back tooth 36B and the front tooth 36F do not contact the pipe P immediately after start of the compression of the cylindrical part 35 shown in
[0313] At the hole part 11 of the cap nut 2, the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A, the intermediate gentle slope tapered part 17B, the intermediate steep slope tapered part 17C, and the tip gentle slope tapered part 17D, the tip head 37 of the substantially cylindrical thin part 35 includes the first convex part 71 composed of an extreme tip outer peripheral corner and the second convex part 72 of a low triangular bulging shape formed at an axial direction position corresponding to an axial direction position of the back tooth 36B and formed at the outer periphery of the tip head 37, and the first squeezing step and the subsequent second squeezing step are performed. In the first squeezing step, the tip head 37 enters the tapered section 17 with reduced-diameter tip while slidably contacting the tapered section 17 in response to the threaded movement of the cap nut 2 to press the second convex part 72 radially inwardly with the base-end steep slope tapered part 17A, thereby pressing the back tooth 36B against the outer peripheral surface 10A of the pipe P. In the second squeezing step, the first convex part 71 is pressed radially inwardly with the intermediate steep slope tapered part 17C, thereby pressing the front tooth 36F against the outer peripheral surface 10A of the pipe P. In this configuration, the back tooth 36B and the front tooth 36F can be squeezed (compressed) successfully for the first time and for the second time with a time difference therebetween. Furthermore, even with the relatively large average thickness dimension T.sub.35 and the small axial direction dimension of the substantially cylindrical thin part 35, it is still possible to make a smooth shift to the tightly pressure-contacting state shown in
[0314] In particular, in the first squeezing step in the first half (shown in
[0315] As the compression proceeds in two separate steps including the first squeezing step and the second squeezing step, it becomes possible to reduce rotation torque of a work tool (the rotation torque can be applied equally) used for tightening the cap nut 2.
[0316] Additionally, the pressure-contacting slope surface 32 of the stop ring 3 closely contacts the slope surface 5 with reduced-diameter tip of the joint body 1 to establish metal sealing (pressure contact). At this time, this metal sealing (pressure contact) is advantageously reinforced little by little in two separate stages without being established rapidly at one time.
[0317] In other words, a time difference is provided between the first squeezing step and the second squeezing step, so that each of the operation of squeezing the back tooth 36B and the front tooth 36F and the operation of establishing metal sealing (pressure contact) using the pressure-contacting slope surface 32 and the slope surface 5 proceeds separately in two stages while these operations are performed simultaneously in a well-balance manner. By doing so, as shown in
[0318] In a tightening finished state of the cap nut 2, the stepped part 25 composed of the tip surface of the base short cylindrical part 50 of the stop ring 3 and the stepped section 15 of the hole part 11 of the cap nut 2 abut on each other to allow a worker to detect increase in resistance to the threaded movement of the cap nut 2. This produces an advantage that tightening torque of a work tool such as a spanner or a wrench is increased rapidly to allow detection of finish of the work (finish of the connection work). In
[0319] The support incore 83 is provided that supports the tip part 10 of the pipe P from an inner peripheral side while the back tooth 36B and the front tooth 36F of the stop ring 3 are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure. If the pipe P is a soft metallic material or if the pipe P is subjected to large fluctuations in outer diameter dimension or thickness dimension as a result of overseas standards, for example, the incore 83 is squeezed into the back tooth 36B and the front tooth 36F, making it possible to support the pipe P in such a manner as to prevent the pipe P from being deformed excessively radially inwardly, as indicated by arrows P.sub.36 in
[0320] In other words, if the pipe P is soft or if a large difference is generated in dimensional tolerance or in outer diameter dimension of the pipe P, or in the pipe thickness dimension itself (as a result of differences in standard between countries, for example), the support incore 83 is used to make the pipe joint having the configuration of the present invention available.
[0321] A fourth embodiment of the present invention will be described next using
[0322] As shown in
[0323] This joint body 1 in its entirety has a straight shape and a flow path hole 6 is formed along an axis to pass through the joint body 1. A grasping part 1A having a hexagonal shape is provided at a center position in an axial direction for holding a work tool such as a spanner, and connection tubes 7, 7 are provided continuously with the grasping part 1A in the right and left sides of the axial direction. A male screw part 9 is formed at the outer peripheral surface of each connection tube 7. Two cap nuts 2, 2 are configured to be threadedly attached to the corresponding ones of the right and left male screw parts 9, 9.
[0324] As shown in
[0325] The flow path hole (hole part) 6 includes a stepped part 30 and has larger diameters at right and left outer portions than a base diameter at the center. The pipe P is inserted into the stepped part 30 (or into the vicinity of the stepped part 30). In this way, a pipe insertion hole part 28P having a (slightly) large diameter is defined by the stepped part 30. (As a preceding description), by using the pipe insertion hole part 28P, a back portion 31 is formed into a tapered shape with diameter reduced backward so as to cause a pipe outer peripheral surface 10A to contact an inner peripheral surface 27 of the hole part 28P under pressure in a pipe insertion finished state (see
[0326] As shown in
[0327] Additionally, an extraction preventing tooth part 36 is provided at an inner peripheral surface of a tip head 37 of the substantially cylindrical thin part 35. As shown in an enlarged sectional view in
[0328] As described above, the joint body 1 itself according to the present invention includes the extraction preventing tooth part 36, namely, the back tooth 36B and the front tooth 36F as an integral part to exert pipe extraction resistance.
[0329] While the entire shape shown in
[0330] As shown in
[0331] The straight section 18 is provided with a concave groove 19 to which a seal 48 such as an O-ring is fitted. A metal seal Ms (see
[0332] The configuration of the tapered section 17 with reduced-diameter tip is as follows. Specifically, as shown in
[0333] The base-end steep slope tapered part 17A and the intermediate steep slope tapered part 17C are set to slope (tilt) angles equal to each other. These steep slope tapered parts 17A and 17C are also set to width dimensions equal to each other.
[0334] As clearly seen from
[0335] In
[0336] In
[0337] As described above, according to the present invention, the average thickness dimension T.sub.35 of the substantially cylindrical thin part 35 is set to a sufficiently large dimension, which is from 40 to 75% of the thickness dimension T.sub.7 of the connection tube 7.
[0338] Preferably, T.sub.35 is set as follows: 0.43.Math.T.sub.7≤T.sub.35≤0.65.Math.T.sub.7 (formula 5).
[0339] More desirably, T.sub.35 is set as follows: 0.45.Math.T.sub.7≤T.sub.35≤0.55.Math.T.sub.7 (formula 6).
[0340] In each of the foregoing formulas, being less than the lower limit value makes it difficult for the substantially cylindrical thin part 35 to withstand an inner pressure. Conversely, exceeding the upper limit value makes a level difference dimension of the tip surface 7A (of a shape like a step) excessively small, making it difficult for a worker to detect increase in resistance to threaded movement of the cap nut 2 (described later). Being less than the lower limit value or exceeding the upper limit value also prevents the tip head 37 from biting (being compressed) into the outer peripheral surface 10A of the pipe P reliably and smoothly, as shown in
[0341] As shown in
[0342] As shown in
[0343] In another case, the sectional shape of the back tooth 36B is a trapezoidal or substantially trapezoidal shape with a linear first tip side 41 as an upper side (see
[0344]
[0345] As shown in
[0346]
[0347] In each of these cases, each of the back tooth 36B and the front tooth 36F has a sectional shape with a straight upper side or an upper side of a polygonal line shape, which can be designated as what is called a “table top mounting type.”
[0348] The substantially cylindrical thin part 35 including the back tooth 36B and the front tooth 36F at the tip has a conical cylindrical shape increased in diameter toward the tip as viewed in its entirety (as already described). The first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F provided at the tip of the cylindrical part 35 are formed substantially parallel to each other, and in a free state, the tip part 42A (anterior half side part 67) of the second tip side 42 of the front tooth 36F is located slightly radially outwardly from the first tip side 41 of the back tooth 36B as shown in
[0349] In other words, the first tip side 41 and the second tip side 42 differ from each other in dimension from the pipe axis L.sub.P.
[0350] As the cap nut 2 threadedly moves forward, the substantially cylindrical thin part 35 in a free state described above deforms sequentially as shown in
[0351] With the radial direction position (virtual cylindrical surface position) indicated by the dashed line L.sub.36 as a target reference,
[0352] As sequentially shown in
[0353] In
[0354] The outer peripheral surface of the substantially cylindrical thin part 35 is defined by a curved part 73 at an inner edge of the tip surface 7A, a cylindrical straight part 74 extending from the curved part 73, the low triangular bulge of the second convex part 72, and a tilt part 75 reduced in diameter toward the tip.
[0355] As clearly seen from
[0356] The back tooth 36B has an edge 85 formed at the back end of the first tip side 41 thereof (see
[0357] In a tightly pressure-contacting state shown in
[0358] Steps shown in
[0359] Next, in response to threaded movement of the cap nut 2, the tip head 37 enters the tapered section 17 while slidably contacting the tapered section 17. Then, as shown in
[0360] Next, as shown in
[0361] As shown in
[0362] Next, as shown in
[0363] After the first squeezing step shown in
[0364] Next, as shown in
[0365] Then, as shown in
[0366] While the working steps have been described sequentially on the basis of
[0367] As shown in
[0368] Specifically, the dashed line L.sub.36 shown in
[0369] As described above, by setting the shape of the outer peripheral surface of the tip head 37 and setting the slope angle and axial direction position (dimension) of the tapered section 17 with reduced-diameter tip appropriately, the anterior half side part 64 of the back tooth 36B and the anterior half side part 67 of the front tooth 36F are sunk, specifically, bite into the same depth in the tightly pressure-contacting state in such a manner as to be located at the equal distance L.sub.36 from the pipe axis L.sub.P.
[0370] Operation and function in the tightly pressure-contacting state will be described below on the basis of
[0371] Assuming that the pipe P receives external force (rotation torque) in the tightly pressure-contacting state to rotate about the axis L.sub.P thereof, the anterior half side part 64 of the back tooth 36B forms a closed annular small recessed peripheral groove U.sub.64 at the pipe outer peripheral surface 10A as shown in the enlarged view of
[0372] A small projecting strip 68 functions as what is called a rail to restrict the rotation of the pipe P so as to locate the small recessed peripheral groove U.sub.64 on a plane perpendicular to the pipe axis L.sub.P. Specifically, the rotation of the pipe P is restricted so as not to cause meandering rotation or spiral rotation.
[0373] As described above, even if the pipe P rotates, the engagement between the small projecting strip 68 and the small recessed peripheral groove U.sub.64 prevents (suppresses) meandering rotation and spiral rotation, making it possible to prevent sealing break.
[0374] As shown in
[0375] In particular, a sealing (hermetic) function is exerted by the generation of a high surface pressure indicated by the arrows P.sub.62 at the curved intermediate level difference part 62 on the back side surface of the small projecting strip 68.
[0376] Next, as shown in
[0377] Like
[0378] In each of the sectional shapes shown in
[0379] As shown in
[0380] Additionally, the front tooth 36F of a polygonal line shape functions to block (prevent) movement in the pipe extracting direction, thereby avoiding influence on the back tooth 36B. Furthermore, even on the occurrence of bending of the pipe P, the front tooth 36F exerts strong force of preventing the extraction while the back tooth 36B effectively prevents spiral rotation or meandering rotation even on the occurrence of rotation of the pipe P. Also, on the occurrence of internal pressure acting on the pipe P, the surface pressure P.sub.62 is increased to cause the curved intermediate level difference part 62 to exert both hermetic action and a pipe extraction preventing function.
[0381] As described above, the configuration of the present invention can be said to exert the function of preventing extraction of the pipe P and the sealing function sufficiently by causing the back tooth 36B and the front tooth 36F to work cooperatively.
[0382] Another modification shown in
[0383] As described above in detail, according to the fourth embodiment of the present invention shown in
[0384] In response to this, working efficiency at a pipe connection site is improved dramatically.
[0385] Furthermore, resistance to pipe extraction is generated in the double tightly pressure-contacting state of the back tooth 36B and the front tooth 36F and is thus sufficiently strong. Additionally, this double pressure-contacting state makes it possible to prevent the rotation of the pipe P about its axis more reliably than the pawl 61 having a triangular section of the conventional pipe joint (shown in
[0386] Furthermore, according to the present invention, a parts count is reduced, risk of loss of a small part is not caused, and a dimension in the axial direction can be reduced significantly, thereby encouraging compactness. Furthermore, sites where fluid leakage is to occur are reduced to achieve improvement of sealing performance.
[0387] The joint body 1 itself includes the extraction preventing tooth part 36 as an integral part that comes into a state of tightly contacting the outer peripheral surface of the connection target pipe P under pressure to generate the pipe extraction resistance Z in response to threaded movement of the cap nut 2 toward the male screw part 9 of the joint body 1, the extraction preventing tooth part 36 is provided at the tip of the substantially cylindrical thin part 35 projecting continuously from the tip surface 7A of the connection tube 7 with an outer periphery provided with the male screw part 9, the tooth part 36 includes the back tooth 36B and the front tooth 36F arranged at the tiny interval W.sub.36, the back tooth 36B has a substantially trapezoidal sectional shape and the first tip side 41 composed of the upper side of the substantially trapezoidal shape includes the short posterior half side part 63 and the tall anterior half side part 64 defined across the curved intermediate level difference part 62, and the front tooth 36F has a substantially trapezoidal sectional shape and the second tip side 42 composed of the upper side of the substantially trapezoidal shape has a polygonal line shape with the short posterior half side part 66 and the tall anterior half side part 67 defined across the slope surface 65 sloping downward and backward. Thus, if a fluid to be hermetically sealed is gas such as a coolant, the double sealing function is exerted to obtain high hermetic performance stably. The slope surface 65 and the tall anterior half side part 67 of the front tooth 36F easily bite (are sunk) into the outer peripheral surface 10A of the pipe P to prevent coming off of the pipe P reliably. In particular, the slope surface 65 functions to prevent coming off of the pipe P reliably while bending force acts on the pipe P to generate the force of extracting the pipe P in the vicinity of the pipe joint.
[0388] Even if the pipe P rotates, the back tooth 36B is sunk into the pipe outer peripheral surface 10A while the tall anterior half side part 64 forms the small projecting strip 68 to form the small recessed peripheral groove U.sub.64. This achieves guidance for reducing or preventing spiral rotation or meandering rotation of the pipe P to maintain high hermetic performance.
[0389] As the cap nut 2 threadedly moves forward, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F of the joint body 1 come into a state of tightly contacting the outer peripheral surface 10A of the straight tip part 10 of the connection target pipe P under pressure to generate the pipe extraction resistance Z, and in the tightly pressure-contacting state, the first tip side 41 of the back tooth 36B and the second tip side 42 of the front tooth 36F contact the outer peripheral surface 10A of the pipe P under pressure in such a manner as to bite into the outer peripheral surface 10A, thereby exerting a double sealing function. This configuration makes it possible to exert high hermetic performance stably if a fluid to be sealed is a “coolant.”
[0390] The double sealing function is exerted in the tightly pressure-contacting state to omit a sealing member from the inner peripheral surface and the outer peripheral surface of the joint body 1. This configuration makes a costly sealing member particularly for resistance to a coolant omissible while making it possible to maintain hermetic performance stably for a long time. Also, burdensome work for forming a concave groove for sealing at the joint body 1 is also omissible.
[0391] Even if the pipe P rotates about its axis L.sub.P in the foregoing tightly pressure-contacting state, the anterior half side part 64 of the first tip side 41 of the back tooth 36B bites into the outer peripheral surface 10A of the pipe P in such a manner as to form the closed annular small recessed peripheral groove U.sub.64 to prevent meandering or spiral rotation of the pipe P. Furthermore, the curved intermediate level difference part 62 of the first tip side 41 contacts the back side surface of the small recessed peripheral groove U.sub.64 under pressure to exert a sealing function. In this configuration, the sealing function by the curved intermediate level difference part 62 can also be maintained constantly favorably (without being unstable).
[0392] While the back tooth 36B and the front tooth 36F are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure, the front tooth 36F takes on the pipe extraction resistance Z.sub.F greater than the pipe extraction resistance Z.sub.B taken on by the back tooth 36B, and the front tooth 36F is responsible for a pipe extraction preventing function of preventing the pipe P from coming off in response to receipt of external force in a bending direction using the second tip side 42 of the front tooth 36F tightly contacting the outer peripheral surface 10A under pressure in the polygonal line shape. In this configuration, the front tooth 36F prevents extraction of the pipe P even if the pipe P is in a bent state and maintains the back tooth 36B so as to always exert a favorable hermetic function. In this way, the front tooth 36F works cooperatively with the back tooth 36B to maintain pipe extraction resistance and hermetic performance stably.
[0393] In the tightly pressure-contacting state, the back tooth 36B and the front tooth 36F are configured to bite into the outer peripheral surface 10A of the pipe P to the same depth in such a manner that the first tip side 41 and the second tip side 42 are at the equal distance L.sub.36 from the axis L.sub.P of the pipe P. Thus, (as shown in
[0394] At the hole part 11 of the cap nut 2, the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A, the intermediate gentle slope tapered part 17B, the intermediate steep slope tapered part 17C, and the tip gentle slope tapered part 17D. In this configuration, as described above by referring to
[0395] The foregoing description can mean that it is possible to perform operations at two sites differing each other in the axial direction, specifically, perform the operation of compression and the operation of metal sealing (pressure contact) using the back tooth 36B and the front tooth 36F simultaneously in a well-balance manner.
[0396] The presence of the base-end steep slope tapered part 17A allows reduction in the total number of times the cap nut 2 rotates. Specifically, the back tooth 36B and the front tooth 36F do not contact the pipe P immediately after start of the compression of the cylindrical part 35 shown in
[0397] At the hole part 11 of the cap nut 2, the tapered section 17 with reduced-diameter tip is defined by the base-end steep slope tapered part 17A, the intermediate gentle slope tapered part 17B, the intermediate steep slope tapered part 17C, and the tip gentle slope tapered part 17D, the tip head 37 of the substantially cylindrical thin part 35 includes the first convex part 71 composed of an extreme tip outer peripheral corner and the second convex part 72 of a low triangular bulging shape formed at an axial direction position corresponding to an axial direction position of the back tooth 36B and formed at the outer periphery of the tip head 37, and the first squeezing step and the subsequent second squeezing step are performed. In the first squeezing step, the tip head 37 enters the tapered section 17 with reduced-diameter tip while slidably contacting the tapered section 17 in response to the threaded movement of the cap nut 2 to press the second convex part 72 radially inwardly with the base-end steep slope tapered part 17A, thereby pressing the back tooth 36B against the outer peripheral surface 10A of the pipe P. In the second squeezing step, the first convex part 71 is pressed radially inwardly with the intermediate steep slope tapered part 17C, thereby pressing the front tooth 36F against the outer peripheral surface 10A of the pipe P. In this configuration, the back tooth 36B and the front tooth 36F can be squeezed (compressed) successfully for the first time and for the second time with a time difference therebetween. Furthermore, even with the relatively large average thickness dimension T.sub.33 and the small axial direction dimension of the substantially cylindrical thin part 35, it is still possible to make a smooth shift to the tightly pressure-contacting state shown in
[0398] In particular, in the first squeezing step in the first half (shown in
[0399] As the compression proceeds in two separate steps including the first squeezing step and the second squeezing step, it becomes possible to reduce rotation torque of a work tool (the rotation torque can be applied equally) used for tightening the cap nut 2.
[0400] In a tightening finished state of the cap nut 2, the tip surface 7A of the connection tube 7 of the cap nut of the joint body 1 and the stepped section 15 of the hole part 11 of the cap nut 2 abut on each other to allow a worker to detect increase in resistance to the threaded movement of the cap nut 2. This produces an advantage that tightening torque of a work tool such as a spanner or a wrench is increased rapidly to allow detection of finish of the work (finish of the connection work). In
[0401] The support incore 83 is provided that supports the tip part 10 of the pipe P from an inner peripheral side while the back tooth 36B and the front tooth 36F of the joint body 1 are in the state of tightly contacting the outer peripheral surface 10A of the pipe P under pressure. If the pipe P is a soft metallic material or if the pipe P is subjected to large fluctuations in outer diameter dimension or thickness dimension as a result of overseas standards, for example, the incore 83 is squeezed into the back tooth 36B and the front tooth 36F, making it possible to support the pipe P in such a manner as to prevent the pipe P from being deformed excessively radially inwardly, as indicated by arrows P.sub.36 in
[0402] In other words, if the pipe P is soft or if a large difference is generated in dimensional tolerance or in outer diameter dimension of the pipe P, or in the pipe thickness dimension itself (as a result of differences in standard between countries, for example), the support incore 83 is used to make the pipe joint having the configuration of the present invention available.
EXPLANATION OF REFERENCE SIGNS
[0403] 1 Joint body [0404] 1F Flare joint body [0405] 2 Cap nut [0406] 3 Stop ring [0407] 5 Slope surface with reduced-diameter tip [0408] 6 Flow path hole [0409] 7 Connection tube [0410] 7A Tip surface [0411] 9 Male screw part [0412] 10 Straight tip part [0413] 10A Outer peripheral surface [0414] 11 Hole part [0415] 15 Stepped section [0416] 17 Tapered section with reduced-diameter tip [0417] 17A Base-end steep slope tapered part [0418] 17B Intermediate gentle slope tapered part [0419] 17C Intermediate steep slope tapered part [0420] 17D Tip gentle slope tapered part [0421] 35 Substantially cylindrical thin part [0422] 36 Tooth part [0423] 36B back tooth [0424] 36F Front tooth [0425] 37 Tip head [0426] 41 First tip side [0427] 42 Second tip side [0428] 62 Curved intermediate level difference part [0429] 63 Posterior half side part [0430] 64 Anterior half side part [0431] 65 Slope surface [0432] 66 Posterior half side part [0433] 67 Anterior half side part [0434] 71 First convex part [0435] 72 Second convex part [0436] 83 Support incore [0437] L.sub.36 Dashed line (equal distance from axis) [0438] L.sub.P Pipe axis [0439] P Pipe [0440] T.sub.7 Average thickness dimension [0441] T.sub.35 Thickness dimension [0442] U.sub.64 Small recessed peripheral groove [0443] W.sub.16 Tiny interval [0444] Z Pipe extraction resistance [0445] Z.sub.B Extraction resistance taken on by back tooth [0446] Z.sub.F Extraction resistance taken on by front tooth