Method for Contactlessly Cooling Steel Sheets and Device Therefor
20180245173 ยท 2018-08-30
Inventors
- Markus Brummayer (Aschach, AT)
- Kurt Etzelsdorfer (Leonding, AT)
- Reiner Kelsch (Mutlangen, DE)
- Andreas Sommer (Abtsgm?nd, DE)
- Benedikt TUTEWOHL (Durlangen, DE)
Cpc classification
F27D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21B45/0218
PERFORMING OPERATIONS; TRANSPORTING
C21D9/0062
CHEMISTRY; METALLURGY
C21D1/613
CHEMISTRY; METALLURGY
C22C38/002
CHEMISTRY; METALLURGY
F27D2009/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B21B45/0233
PERFORMING OPERATIONS; TRANSPORTING
International classification
C23C2/28
CHEMISTRY; METALLURGY
F27D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C21D9/00
CHEMISTRY; METALLURGY
C21D1/613
CHEMISTRY; METALLURGY
Abstract
A method for producing a hardened steel component in which a sheet blank is stamped out and the stamped sheet blank is heated to a temperature Ac.sub.3 and as needed, is kept at this temperature for a predetermined time in order to carry out the austenite formation and then the sheet blank, which has been heated all over or only in some regions, is transferred to a forming die, is formed in the forming die, and in the forming die, is cooled at a speed that lies above the critical hardening speed and is thus hardened or else the sheet blank is completely cold formed and the formed sheet blank is heated all over or only in some regions to a temperature >Ac.sub.3 and as needed, is kept at this temperature for a predetermined time in order to carry out the austenite formation and then the sheet blank, which has been heated and formed all over or only in some regions, is transferred to a hardening die, and is hardened in the hardening die at a speed that lies above the critical hardening speed; the steel material is adjusted in a transformation-delaying way so that at a forming temperature that lies in the range from 450 C. to 700 C., a quench hardening takes place through the transformation of the austenite into martensite; after the heating and before the forming, an active cooling takes place in which the sheet blank or parts of the sheet blank is/are cooled at a cooling speed of >15 K/s; for the homogeneous, contactless cooling of hot sheet blanks or components, a cooling apparatus and an article with a hot surface are moved relative to each other; the cooling apparatus has at least two cooling blades or cooling columns that are parallel to and spaced apart from each other; oriented toward the sheet blank to be cooled or the component to be cooled, the cooling blades or cooling columns have a nozzle edge with nozzles; the nozzles direct a cooling fluid at the surface of the sheet blank or the component and after the cooling fluid contacts the hot surface, it flows away in the space between the blades or cooling columns.
Claims
1. A method for producing a hardened steel component in which a sheet blank is stamped out and the stamped sheet blank is heated to a temperature Ac.sub.3 and as needed, is kept at this temperature for a predetermined time in order to carry out the austenite formation and then the sheet blank, which has been heated all over or only in some regions, is transferred to a forming die, is formed in the forming die, and in the forming die, is cooled at a speed that lies above the critical hardening speed and is thus hardened or else is completely cold formed and the formed sheet blank is heated all over or only in some regions to a temperature >Ac.sub.3 and as needed, is kept at this temperature for a predetermined time in order to carry out the austenite formation and then the sheet blank, which has been heated and faulted all over or only in some regions, is transferred to a hardening die, and is hardened in the hardening die at a speed that lies above the critical hardening speed; the steel material is adjusted in a transformation-delaying way so that at a forming temperature that lies in the range from 450 C. to 700 C., a quench hardening takes place through the transformation of the austenite into martensite; after the heating and before the forming, an active cooling takes place in which the sheet blank or parts of the sheet blank is/are cooled at a cooling speed of >15 K/s, characterized in that for the homogeneous, contactless cooling of hot sheet blanks or components, a cooling apparatus (1) and an article with a hot surface are moved relative to each other; the cooling apparatus (1) has at least two cooling blades (2) or cooling columns (15) that are parallel to and spaced apart from each other; oriented toward the sheet blank to be cooled or the component to be cooled, the cooling blades (2) or cooling columns (15) have a nozzle edge (6, 17) with nozzles (10); the nozzles (10) direct a cooling fluid at the surface of the sheet blank to be cooled or the article to be cooled and after the cooling fluid contacts the hot surface, it flows away in the space between the blades (2) or cooling columns (15).
2. The method according to claim 1, characterized in that the steel material contains boron, manganese, carbon, and optionally chromium and molybdenum as transformation-delaying agents.
3. The method according to claim 1, characterized in that a steel material with the following composition analysis is used (all indications in % by mass): TABLE-US-00004 carbon (C) 0.08-0.6 manganese (Mn) 0.8-3.0 aluminum (Al) 0.01-0.07 silicon (Si) 0.01-0.5 chromium (Cr) 0.02-0.6 titanium (Ti) 0.01-0.08 nitrogen (N) <0.02 boron (B) 0.002-0.02 phosphorus (P) <0.01 sulfur (S) <0.01 molybdenum (Mo) <1 residual iron and melting-related impurities.
4. The method according to claim 1, characterized in that a steel material with the following composition analysis is used (all indications in % by mass): TABLE-US-00005 carbon (C) 0.08-0.30 manganese (Mn) 1.00-3.00 aluminum (Al) 0.03-0.06 silicon (Si) 0.01-0.20 chromium (Cr) 0.02-0.3 titanium (Ti) 0.03-0.04 nitrogen (N) 0.007 boron (B) 0.002-0.006 phosphorus (P) <0.01 sulfur (S) <0.01 molybdenum (Mo) <1 residual iron and melting-related impurities.
5. The method according to claim 1, characterized in that the sheet blank is heated in a furnace to a temperature >Ac.sub.3 and is kept at this temperature for a predetermined time and then the sheet blank is cooled to a temperature of between 500 C. and 600 C. in order to solidify the zinc layer and the sheet blank is then transferred to the forming die and formed therein.
6. The method according to claim 1, characterized in that the active cooling is carried out so that the cooling rate is >30 K/s.
7. The method according to claim 6, characterized in that the active cooling is carried out so that the cooling takes place at a rate of more than 50 K/s.
8. The method according to claim 1, characterized in that in sheet blanks, which in order to produce different hardness regions, have corresponding regions that are subject to different intensities of heating, the active cooling is carried out so that after the active cooling, the formerly hotter, austenitized regions are equalized to the less intensively heated regions in terms of their temperature level (+/50 K) so that the sheet blank is inserted into the forming die with an essentially uniform temperature.
9. The method according to claim 1, characterized in that the active cooling is produced by blowing with air, gas, or other fluids.
10. The method according to claim 1, characterized in that the cooling progress and/or the temperature upon insertion into the forming die is/are monitored by means of sensors, in particular pyrometers, and the cooling is appropriately controlled.
11. The method according to claim 1, characterized in that a steel material that is coated with zinc or a zinc alloy is used as the steel material.
12. The method according to claim 1, characterized in that the cooling blade (2) and/or the cooling columns (15) and/or the cooling apparatus has/have devices (18) with which the apparatus is able to move around the X, Y, or Z axis, particularly in a swinging or oscillating fashion.
13. The method according to claim 1, characterized in that the following conditions are present: hydraulic diameter of nozzle=DH, where DH=4A/U distance of nozzle from body=H distance between two cooling blades/cooling columns=S length of nozzle=L
L>=6DH
H<=6DH, esp. 4 to 6DH
S<=6DH, esp. 4 to 6DH(staggered array) oscillation=half of the spacing distance between two cooling blades in X, Y (poss. Z)
14. The method according to claim 1, characterized in that the devices (18) for moving the apparatus produce an oscillation speed of 0.25 seconds per cycle.
15. An apparatus for cooling hot steel sheet blanks or sheet steel components, particularly for carrying out a method according to claim 1, in which the cooling apparatus has at least one cooling blade (2) or a number of cooling columns (15); the cooling blade (2) or cooling column (15) is embodied as hollow and has a nozzle edge (6, 17); in the nozzle edge (6, 17) there is at least one nozzle (10), which is aimed at an article to be cooled; a plurality of cooling blades (2) or a plurality of rows of cooling columns (15) are arranged in such a way that the flow pattern on the surface to be cooled forms a honeycomb-like structure, characterized in that a moving device (18) is provided, which is able to move the cooling blade(s) (2) or cooling columns (15) together with the frame (8) and the fluid supply box (16) across a body to be cooled or which is able to move the body to be cooled relative to the cooling blades (2) or cooling columns (15); the cooling blade (2) and/or the cooling columns (15) and/or the cooling apparatus has/have devices (18) that are able to move the apparatus around the X, Y, or Z axis in a swinging or oscillating fashion.
16. The apparatus according to claim 15, characterized in that a plurality of cooling blades (2) or cooling columns (15) is provided, which are positioned parallel to and spaced apart from one another.
17. The apparatus according to claim 15, characterized in that the cooling blades (2) or cooling columns (15) are respectively offset from one another by half the distance between the nozzles (10) at the nozzle edge (6).
18. The apparatus according to claim 15, characterized in that the cooling blade(s) (2) has/have a cooling blade base (3), cooling blade broad sides (4), cooling blade narrow sides (5), and a nozzle edge (6); the nozzle edge (6), the cooling blade broad sides (4), and the cooling blade narrow sides (5) border a cavity (7), and the cooling blade(s) (2) is/are placed with the cooling blade base (3) in or on a frame (8); and the frame (8) can be placed onto a fluid box (15) for purposes of the fluid supply.
19. The apparatus according to claim 15, characterized in that the following conditions are present: hydraulic diameter of nozzle=DH, where DH=4A/U distance of nozzle from body=H distance between two cooling blades/cooling cylinders=S length of nozzle=L
L>=6DH
H<=6DH, esp. 4 to 6DH
S<=6DH, esp. 4 to 6DH(staggered array) oscillation=half of the spacing distance between two cooling blades in X, Y (poss. Z).
20. The apparatus according to claim 15, characterized in that the devices (18) for moving the apparatus produce an oscillation speed of 0.25 seconds per cycle.
21-22. (canceled)
Description
[0063] The invention will be explained by way of example based on the drawings. In the drawings:
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[0084] One possible embodiment will be described below.
[0085] The cooling apparatus 1 according to the invention has cooling devices 2, 15, which have nozzles 10 that are spaced apart from one another; the nozzles 10 are spaced apart not only from one another, but also from a box 16, a carrier, or other surfaces supporting the cooling devices 2, 15.
[0086] The cooling devices 2, 15 in this case are correspondingly embodied so that the medium flowing from the hot plate finds enough room and space between the nozzles 10 and can plunge between the nozzles so to speak and thus no cross flow or transverse flow is produced on the surface to be cooled.
[0087] In this case, the spaces between the nozzles 10 can be acted on with an additional cross flow in order to increase the flow rate and thus to suck up, so to speak, the cooling medium flowing away. This cross flow, however, should not impede the incoming cooling medium from the nozzle to the plate, i.e. the free flow.
[0088] The cooling apparatus 1 in this case can have a cooling device 2 in the form of at least one cooling blade 2, which extends away from a cooling box 16 and has a row of nozzles 10 at its free ends or its free edge 6.
[0089] The cooling device can also have individual cooling columns 15 protruding up from a surface; these cooling columns 15 each support at least one nozzle 10 on their face or tip 17 facing away from the surface. The cooling columns 15 in this case can have a cylindrical or other cross-section; the cross-section of the cooling columns 15 can also be adapted to desired cross flows and can be embodied as oval, resembling a flat bearing surface, or the like.
[0090] Naturally, mixed forms are also possible, in which the cooling blades 2 are embodied not as continuous, but rather as discontinuous or, when cooling columns 15 are embodied in the form of broad ovals, a plurality of nozzles 10 protrude from a column tip. Another conceivable alternative would be for a plurality of cooling columns to be connected by means of baffles, making it possible to influence the cross flow.
[0091] The geometry of the nozzle openings or outlet openings of the nozzles runs the gamut from simple, round geometries to complex, geometrically defined embodiments.
[0092] Preferably, the nozzles 10 or nozzle rows are positioned offset from one another so that the cooling columns 15 or blades 2 are also positioned offset from one another in such a way that the nozzles 10 form an offset pattern or some other pattern.
[0093] An example of a cooling apparatus 1 according to the invention has at least one cooling blade 2. The cooling blade 2 is embodied in the form of an elongated flap and has a cooling blade base 3, two cooling blade broad sides 4 extending away from the cooling blade base, two cooling blade narrow sides 5 that connect the cooling blade broad sides, and a free nozzle edge 6.
[0094] The cooling blade 2 is embodied as hollow with a cooling blade cavity 7; the cavity is enclosed by the cooling blade broad sides 4, the cooling blade narrow sides 5, and the nozzle edge 6; the cooling blade is open at the base 3. With the cooling blade base 3, the cooling blade is inserted into a frame 8; and the frame 8 can be placed onto a hollow fluid supply box 16.
[0095] The region of the nozzle edge 6 is provided with a plurality of nozzles 10 or openings, which reach into the cavity 7 and thus permit fluid to flow out of the cavity to the outside through the nozzles 10.
[0096] From the nozzles 10, nozzle conduits 11 extend into the cavity 7, spatially separating the nozzles 10 from one another, at least in the region of the nozzle edge 6. The nozzle conduits 11 in this case are preferably embodied as wedge-shaped so that the nozzle conduits or nozzles are separated from one another by wedge-shaped struts 12. Preferably, the nozzle conduits are embodied so they widen out in the direction toward the cavity 7 so that an incoming fluid is accelerated by the narrowing of the nozzle conduits.
[0097] The cooling blade broad sides 4 can be embodied as converging from the cooling blade base 3 toward the nozzle edge 6 so that the cavity 7 narrows in the direction toward the nozzle edge 6.
[0098] In addition, the cooling blade narrow sides 5 can be embodied as converging or diverging.
[0099] Preferably, at least two cooling blades 2 are provided, which are arranged parallel to each other in relation to the broad sides; with regard to the spacing of the nozzles 10, the cooling blades 2 are offset from one another by a half nozzle distance.
[0100] It is also possible for there to be more than two cooling blades 2.
[0101] With regard to the span of the nozzle edge 6, the nozzles 10 can likewise be embodied as longitudinally flush with the nozzle edge 6; the nozzles 10, however, can also be embodied as round, oval and aligned with the nozzle edge 6 or oval and transverse to the nozzle edge, hexagonal, octagonal, or polygonal.
[0102] Particularly if the nozzles 10, with regard to the longitudinal span of the nozzle edge, are likewise embodied as oblong, particularly in the form of an oblong oval or oblong polygon, this causes a twisting of an emerging jet of fluid (
[0103] In another advantageous embodiment (
[0104] In the nozzle conduits 11, devices can be provided, which, by sliding axially, can reduce the effective nozzle cross-section and thus influence the gas flow. For example, such devices can be suitably embodied in the form of pins, which have a cross-section that corresponds to the cross-section of the nozzle in the outlet region; the pins can be adapted to a shape of the nozzle conduit 11, for example having a conical shape. The pins can be embodied in individually sliding fashion so that when they are slid into the nozzle conduit, they reduce the effective nozzle cross-section or nozzle conduit cross-section and thus influence the gas flow and the flow speed.
[0105] When a pin is slid all the way in, the nozzle 10 is preferably completely closed.
[0106] The pins of the nozzles 10 can be triggered individually, row by row, blade by blade, or grouped in some other way, making it possible to produce a certain flow profile in the cooling device so that an article to be cooled is not cooled uniformly, but rather with different intensities.
[0107] Alternatively to pins, it is also possible to use freely embodied apertures or diaphragms, which ensure the desired flow profile to the article to be cooled.
[0108] In order to influence the cooling rate, it would also be conceivable to partially modify the length and/or height of the cooling blades or cooling columns.
[0109] This influencing of the cooling is advantageous for many intended uses, first of all in order to provide different levels of cooling of flat sheet blanks so as to produce regions with different mechanical properties, but also for tailor-welded blanks (TWB), tailor-rolled blanks (TRB), or tailor-heated blanks (THB) in order to cool the different-thickness sheet sections and/or the differently tempered sheet regions with a respectively adapted cooling rate so as to obtain a homogeneously tempered article.
[0110] The corresponding speed profile also produces a corresponding distribution (
[0111] According to the invention, it has turned out that fluid flowing out of the nozzles 10 does in fact strike the surface of a body to be cooled (
[0112] For example, a cooling apparatus 1 (
[0113] In addition, a moving device 18 is provided; the moving device 18 is embodied so that a body to be cooled can be conveyed through between the opposing cooling blade arrangements in such a way that a cooling action can be exerted on both sides of the body to be cooled. For a moving device of a serial press-hardening system, for example the transfer device between the furnace and press can be operated, for example, by means of robots or linear drives. In a preferred embodiment in this case, the body to be cooled does not have to be set down by the moving device and it does not have to be re-grasped, i.e. the cooling takes place when the body to be cooled is in the grasped state, on the way from the furnace to the press.
[0114] The distances of the nozzle edges 6 from the body to be cooled in this case are, for example, 5 mm to 250 mm.
[0115] Through a relative movement either of the cooling apparatus 1 in relation to a body to be cooled or vice versa, the cooling pattern according to
[0116] According to the invention, the spaces between are acted on with corresponding flow mediums by means of an additional cross flow in order for the medium flowing against the hot body to be sucked up between the blades.
[0117] According to the invention, a conventional boron/manganese steel such as a 22MnB5 or 20MnB8 for use as a press-hardening steel material is used with regard to the transformation of austenite into other phases; in this material, the transformation is shifted into lower ranges and martensite can be formed.
[0118] Steels of the following alloy composition are thus suitable for the invention (all indications in % by mass):
TABLE-US-00001 P S Al Cr B N C [%] Si [%] Mn [%] [%] [%] [%] [%] Ti [%] [%] [%] 0.20 0.18 2.01 0.0062 0.001 0.054 0.03 0.032 0.0030 0.0041
residual iron and melting-related impurities;
in particular, the alloying elements boron, manganese, carbon, and optionally chromium and molybdenum are used as transformation-delaying agents in such steels.
[0119] Steels of the following general alloy composition are also suitable for the invention (all indications in % by mass):
TABLE-US-00002 carbon (C) 0.08-0.6 manganese (Mn) 0.8-3.0 aluminum (Al) 0.01-0.07 silicon (Si) 0.01-0.5 chromium (Cr) 0.02-0.6 titanium (Ti) 0.01-0.08 nitrogen (N) <0.02 boron (B) 0.002-0.02 phosphorus (P) <0.01 sulfur (S) <0.01 molybdenum (Mo) <1
residual iron and melting-related impurities.
[0120] The following steel compositions have turned out to be particularly suitable (all indications in % by mass):
TABLE-US-00003 carbon (C) 0.08-0.30 manganese (Mn) 1.00-3.00 aluminum (Al) 0.03-0.06 silicon (Si) 0.01-0.20 chromium (Cr) 0.02-0.3 titanium (Ti) 0.03-0.04 nitrogen (N) <0.007 boron (B) 0.002-0.006 phosphorus (P) <0.01 sulfur (S) <0.01 molybdenum (Mo) <1
residual iron and melting-related impurities.
[0121] Adjusting the alloying elements that function as transformation-delaying agents reliably achieves a quench hardening, i.e. a rapid cooling with a cooling speed that lies above the critical hardening speed, even at temperatures below 780 C. This means that in this case, processing is carried out below the peritectic of the zinc/iron system, i.e. mechanical stress is only exerted below the peritectic. This also means that at the moment in which mechanical stress is exerted, there are no longer any zinc phases that can come into contact with the austenite. Another advantage of setting a greater transformation delay is the longer transfer time that this enables between the cooling device and the forming press, which, because of thermal conduction within the body to be cooled, can be used to achieve an additional homogenization of the temperature.
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[0123] The iron/carbon diagram in
[0124] For purposes of the invention, it is sufficient in this regard if the temperature equalization is carried out in such a way that there are still differences in the temperatures of the (formerly) hot regions and the (formerly) cooler regions that do not exceed 75 C., in particular 50 C. (in both directions).
[0125] With a homogeneously heated sheet blank, the intermediate cooling is preferably carried out by placing the sheet blank into the cooling apparatus and directing a homogeneous flow of a gaseous cooling medium at it by means of the nozzles of the cooling blades, thus cooling it to a uniform, lower temperature.
[0126] For the case in which a sheet blank is heated to the austenitization temperature in only some areas, the nozzles and/or cooling blades are triggered in such a way and in particular, the nozzles are triggered by means of the devices or pins in such a way that only the hot regions are cooled to at least the peritectic temperature of the zinc/iron diagram and the remaining regions are subjected to less flow or none at all in order to achieve a homogenization of the temperature in the sheet blank. This ensures that a sheet blank, which is homogeneous in terms of its temperature, is inserted into the forming and quenching device.
[0127] It is also possible to process sheet blanks, which are composed of different sheets, i.e. sheets with different qualities of steel or sheets of different thicknesses. For example, a composite sheet blank that is composed of different sheets of different thicknesses will also have to be cooled differently since a thicker sheet has to be cooled more intensely than a correspondingly thinner sheet at the same temperature. The apparatus is therefore also able to carry out a rapid, homogeneous intermediate cooling of a sheet blank with different sheet thicknesses, regardless of whether it is composed of sheet elements of different thicknesses that have been assembled or welded together or is composed of different rolling thicknesses.
[0128] With the invention, it is advantageously possible to achieve a homogeneous cooling of hot elements that is inexpensive and has a high degree of variability with regard to the target temperature and possible throughput times.
[0129] The invention also offers the advantage that in a very reliable way, a steel sheet blank can be subjected to a very exact, highly reliable, very rapid intermediate cooling across its entire area or in some areas before being inserted into a forming die or a form-hardening die.
REFERENCE NUMERALS
[0130] 1 cooling apparatus [0131] 2 cooling blade [0132] 3 cooling blade base [0133] 4 cooling blade broad sides [0134] 5 cooling blade narrow sides [0135] 6 nozzle edge [0136] 7 cavity [0137] 8 frame [0138] 10 nozzles [0139] 11 nozzle conduits [0140] 12 wedge-shaped struts [0141] 14 fluid supplies [0142] 15 columns [0143] 16 box [0144] 17 column edge/tip [0145] 18 movement direction