CLAMPING MECHANISM, FLUID MIXER COMPRISING SUCH A CLAMPING MECHANISM AND METHOD FOR CALIBRATING A CLAMPING MECHANISM

Abstract

A mechanism for clamping a container, the clamping mechanism comprising a support structure on which a first clamping member and an opposing second clamping member defining an adjustable clamping distance therebetween are mounted, at least one of the first and second clamping member being controllably moveable to increase or decrease the clamping distance by an electrical actuator means, which electrical actuator means is controllable by a control means. A resilient compression means is mounted outside of the clamping distance and wherein the control means is configured to measure, in operation, an electrical characteristic of the electrical actuator means during a compression of the resilient compression means by at least one of the first and second clamping member. The mechanism also pertains to a fluid mixer for paints, colourants and the like, comprising such a clamping mechanism and to a method for calibrating a clamping mechanism.

Claims

1. A mechanism for clamping a container, the clamping mechanism comprising a support structure on which a first clamping member and an opposing second clamping member are mounted defining an adjustable clamping distance therebetween, at least one of the first and second clamping member being controllably moveable to increase or decrease the clamping distance by an electrical actuator means, which electrical actuator means is controllable by a control means, characterized in that the clamping mechanism further comprises a resilient compression means mounted outside of the clamping distance and wherein the control means is configured to measure, in operation, an electrical characteristic of the electrical actuator means during a compression of the resilient compression means by at least one of the first and second clamping member.

2. Clamping mechanism according to claim 1, wherein at least two resilient compression means are mounted outside the clamping distance.

3. Clamping mechanism according to claim 1, wherein the resilient compression means is mounted such that an electrical circuit is switched upon initial touch of at least one of the first and second clamping member with the resilient compression means.

4. Clamping mechanism according to claim 1, wherein the resilient compression means are configured such that the resulting force of the resilient compression means is substantially proportional with the compression thereof.

5. Clamping mechanism according to claim 1, wherein the control means is configured to impose a predetermined clamping force to a container disposed between the first and second clamping member.

6. Clamping mechanism according to claim 5, wherein the imposed clamping force is in operation estimated based on at least an electrical characteristic of the electrical actuator means during a change of the clamping distance.

7. Clamping mechanism according to claim 1, further comprising detection means for detecting the presence of an object disposed between the first and second clamping member.

8. Clamping mechanism according to claim 1, wherein the control means comprise a calibration mode, wherein, in operation, at least one of the first and second clamping member are controlled to the move towards the resilient compression means, such that the resilient compression means are at least partially compressed, while measuring an electrical characteristic of the electrical actuator means and determining at least one of the clamping distance and the amount of compression of the resilient compression means.

9. Clamping mechanism according to claim 1, wherein the first and second clamping member are substantially planar.

10. Clamping mechanism according to claim 1, wherein the electrical characteristic of the electrical actuator means comprises at least one of electrical current and electrical voltage.

11. Clamping mechanism according to claim 1 comprising a memory configured for storing at least an indicator relating to the position of the at least one of the first and second clamping member and an indicator relating to the electrical characteristic of the electrical actuator means during the compression of the resilient compression means.

12. Fluid mixer comprising a housing and an actuator coupled to a clamping mechanism according to claim 1.

13. Fluid mixer according to claim 12, comprising a controller which is configured to periodically and/or upon a predetermined event and/or upon user request, enable a calibration mode, wherein, in operation, at least one of the first and second clamping member are controlled to the move towards the resilient compression means, such that the resilient compression means are at least partially compressed, while measuring an electrical characteristic of the electrical actuator means and determining at least one of the clamping distance and the amount of compression of the resilient compression means.

14. Method for calibrating a clamping mechanism according to claim 1, the method comprising the steps of actuating at least one of the first and second clamping member to at least partially compress the resilient compression means and further the control means taking a measurement by measuring an electrical characteristic of the electrical actuator means during a compression of the resilient compression means, further comprising the step of comparing the measurement with a predetermined value to calibrate at least a clamping force as a function of the electrical characteristic of the electrical actuator means.

15. Method according to claim 14, further comprising the step of determining at least one of an ambient temperature and a temperature of the electrical actuator means, and wherein said temperature is taken into account to calibrate the clamping force as a function of the electrical characteristic of the electrical actuator means.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying schematical drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:

[0025] FIG. 1 is a perspective view of a fluid mixer comprising a clamping mechanism according to the present invention;

[0026] FIG. 2 is a right front perspective view of the internal shaker frame of the fluid mixer comprising a clamping mechanism of FIG. 1;

[0027] FIG. 3 is a front perspective view of the internal shaker frame of the fluid mixer comprising a clamping mechanism of FIGS. 1 and 2;

[0028] FIGS. 4a-4d are a schematic front view of the clamping operation of the fluid mixer of FIGS. 1-3;

[0029] FIGS. 5a-5d are a schematic front view of the (re)calibration operation of the fluid mixer of FIGS. 1-3;

[0030] FIGS. 6a-6c are a schematic detail of a resilient compression means of the fluid mixer according to the present invention.

DETAILED DESCRIPTION OF EMBODIMENTS

[0031] The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.

[0032] It is noted that the drawings are schematic, not necessarily to scale and that details that are not required for understanding the present invention may have been omitted. The terms upward, downward, below, above, and the like relate to the embodiments as oriented in the drawings, unless otherwise specified. Further, elements that are at least substantially identical or that perform an at least substantially identical function are denoted by the same numeral, where helpful individualised with alphabetic suffixes.

[0033] Referring to FIG. 1, a fluid mixer 10 comprising a clamping mechanism according to the present invention is shown having an outer enclosure 12. The outer enclosure 12 includes a front panel 14 having a controls panel 16 in which input devices may be provided, such as switches and knobs, and output devices, such as a timer and status indicators, for controlling and monitoring operation of the mixer. A controller is shown at 17 for controlling the clamping mechanism 19 shown in FIGS. 2 and 3. The front panel 14 also includes an access window or door 18 through which a user may access an interior of the enclosure 12.

[0034] An agitator frame assembly 20 is disposed resiliently mounted via a spring construction in the enclosure 12 for securing a container and for generating a reciprocating force that agitates the container and its contents. The spring construction comprises a plurality of springs 31 which connect the outer enclosure 12 via spring brackets 29 to the spring brackets 27 of the agitator frame assembly 20. As best illustrated in FIG. 2, the agitator frame assembly 20 includes spaced first and second side supports 22, the top ends of which are connected by a cross member 24. The support structure 15 further comprises side supports 21 connected by cross beam 25 and several stiffening elements 23.

[0035] A first clamping member is provided as a stationary lower base 26 having a high friction container receptacle 131 and is attached to and extends between bottom portions of the side supports 22. The lower base assembly 26 also includes two side panels 32, a front wall 34, and a rear wall 36 depending therefrom.

[0036] An upper clamping member 42 is disposed above the lower base 26 and is movable in a vertical direction to adjust the spacing between the lower base 26 and upper clamping member 42, i.e. the clamping distance, to thereby accommodate containers of various sizes and to exert the desired clamping force on the container lid. As best shown in FIG. 2, the upper clamping member 42 includes having a generally rectangular shape and a u-shaped cross beam 46 is attached to a top surface of the clamping member 42. A threaded coupling 48 is attached to each end of the u-shaped cross beam 46 and is sized to receive a threaded rod 49. A motor 50 is mounted to the support structure via a bracket 102 and is operably coupled to the threaded rods 49 by way of a pulley mechanism for rotating the rods 49 in either the clockwise or counter-clockwise direction, thereby raising or lowering the upper clamping member 42 with respect to the lower base 26. The upper clamping member 42 may also include a front lip 52 attached to the clamping member 42.

[0037] The lower base 26 and upper clamping member 42 form an adjustable clamp for securely holding containers during operation of the mixer 10. A clamping distance is defined between the lower base 26 and upper plate 42. Accordingly, a height of the clamping distance will vary with the position of the upper clamp member 42 with respect to the clamp base 26, thereby allowing the adjustable clamping mechanism to accommodate containers of various heights. In addition, the open frame construction of the agitator frame assembly 20 accommodates various container sizes and shapes.

[0038] An eccentric drive 56 is coupled to a bottom of the agitator frame assembly 20 for driving the frame assembly 20 in a reciprocating motion. As illustrated in FIGS. 2 and 3, the eccentric drive 56 includes a drive shaft 58 supported for rotation by two inner bearings 60a and a pair of stub shafts 68, 70 supported by outer bearings 60b. The bearings 60a may be pillow block bearings that are coupled to the stationary outer enclosure 12. A counterweight 62 is coupled to the drive shaft 58. A pulley 64 is attached to one end of the drive shaft 58 adapted to be rotatably driven, such as be a belt coupled to a motor (not shown). A coupling 66 is coupled to the end of the drive shaft 58 opposite the pulley 64. The stub shafts 68, 70 are coupled to the pulley 64 and coupling 66, respectively. The stub shafts 68, 70 are aligned to have substantially the same axis, but are offset from an axis of the drive shaft 58, so that the stub shafts 68, 70 are eccentrically mounted with respect to the drive shaft 58. Outer ends of the stub shafts 68, 70 are rotatably received by the pillow block bearings 60b, coupled to the bottom ends of the side supports 22. As a result, rotation of the drive shaft 58 causes the stub shafts 68, 70 to revolve about an axis of the drive shaft 58, thereby driving the frame assembly 20 in a reciprocating motion. The maximum displacement, or stroke, of the eccentric drive is determined by the distance between the drive shaft axis and the stub shaft axis.

[0039] The top of the agitator frame assembly 20 is secured to the outer enclosure 12 by a flexible link. For example, a slat 74 may have a first end attached to the cross member 24 (FIG. 2) and a second end coupled to the enclosure 12. The slat 74 may be flexible to act like a spring, thereby to accommodate movement of the frame assembly 20 during operation of the mixer 10. Accordingly, the bottom end of the frame assembly 20 is secured to the enclosure 12 by the bearings 60 which receive the drive axis 58 and the top end of the frame assembly 20 is secured to the enclosure 12 by the slat 74, thereby maintaining the frame assembly 20 in an upright orientation.

[0040] A sensor 100 is disposed or associated with the upper plate 42 and/or cross member 46 for detecting when the upper plate 42 makes contact with a top of a container disposed on the lower base 26. A home sensor 101 is used to keep track of the position of the upper plate 42 and the distance travelled by the upper plate 42 and an optical sensor 125 is mounted to detect the presence of a container between the first and second clamping member. Sensors 100, 101, 125 are linked to the controller 17 or control circuit board.

[0041] As shown in FIG. 3, the upper plate 42 is connected to the cross member 46 by the bracket 110 and fasteners 111. As shown in FIG. 3, the plate 42 and cross member 46 move downward towards the container 80 as controlled by the controller 17. When the plate 42 engages a container 80, i.e. both the base member 26 and the upper clamping member 42 have physical contact with the container 80, the motor 50 will work against the stiffness of the container 80, resulting in a changing electrical characteristic thereof. This may be observed by the controller, e.g. by an increase of voltage or current to the motor 50. The amount of change in the electrical characteristic or the magnitude thereof, provides an estimation of the applied amount of pressure to the container 80. By comparing the electrical characteristic with a stored reference value, the amount of pressure applied is estimated. When the estimated value reaches the required pressure, the controller stop the decrease of the clamping distance, e.g. by switching the electrical power to the motor 50, or by not further increasing the power, such that the clamping members 26, 42 substantially maintain the same amount of clamping pressure to the container 80. In order to calibrate the reference values indicating the relationship between the electrical characteristic and the amount of force imposed by the clamping members 26, 42, a calibration operation may be executed during the lifetime of the mixer 10.

[0042] Turning to FIGS. 4a-4d, an exemplary clamping operation is shown in sequence. In FIG. 4a, a container 80 is placed on base member 26, which acts as a first clamping member. Base member 26 here is mounted stationary between side supports 22. Second clamping member 42 is mounted moveable within the support structure and in relation to base member 26 and it is actuated by means of actuator means as described hereabove. In an alternative embodiment base member 26 is also mounted moveable within the support structure. After placing the fluid container 80, the clamping member 42 is controllably actuated downward towards base member 26 as shown in FIG. 4b. The controller measures the amount of current to the motor 50 while moving the clamping member 42. The moment clamping member 42 reaches the top of the container 80, as shown in FIG. 4b, the current to the actuator means of the clamping member 42 increases. By comparing the increased current with a reference value stored in the controller, the amount of pressure imposed by the clamping member on the container is estimated. When the estimation reaches a predetermined value, e.g. inputted by a user in relation to the specifics of the container, the actuation of the clamping member 42 is stopped, in that the pressure does not further increases as shown in FIG. 4c. The container 80 is now well grasped by the clamping members, such that the container is retained in between the first and second clamping member 26, 42, while not crushing the container by excess pressure. The mixing operation is now initialized by engaging the vibrating motion of the eccentric drive 56. In this embodiment, a threaded rod is used as an actuator to move the clamping member 42 up and down, which has a self-braking effect when the power to the motor has stopped. However, in alternative embodiments, the power may be continued after reaching the required pressure in order to inhibit a reversed motion of the clamping member. After mixing the fluid contained in container 80 the vibration is stopped, and the first and second clamping members 26, 42 are moved away from each other, increasing the clamping distance, thereby releasing the grip on the container 80, as shown in FIG. 4d.

[0043] In order to maintain a good estimation of the relationship between the electric characteristic of the motor 50 and the force or pressure imposed by the clamping members, a (re)calibration procedure may be performed periodically, or at specific events such as start-up and shutdown of the apparatus. This calibration procedure is schematically shown in FIGS. 5a-5d. Before initializing the calibration procedure, the controller performs a check to ensure the mixer does not contain a fluid container between the first and second clamping member. In this embodiment, the resilient compression means 99, against which the calibration is performed is mounted above the upper clamping member 42, outside of the clamping distance, i.e. the volume spanned between the base plate 26 and the upper clamping member 42. The upper member 42 is moved toward the resilient compression means 99 as shown in FIG. 5a. Upon contact, as shown in FIG. 5b, the controller signals that the upper clamping member 42 touches the resilient compression means 99, and measures the change of the electrical characteristic to the motor 50, which drives the clamping member 42. Here, the controller measures in particular the current to the motor 50. As the resilient compression means, in case a helical mechanical spring element 99, increases the load on the actuator of the clamping means, as shown in FIG. 5c, the current increases. As the controller is aware of the compression of the spring and the relationship between compression and resulting spring force, which is here substantially linear proportional in relation to the compression thereof, the relationship between the increase current to the motor and the force imposed can be determined. The controller compares the relationship between the current to the motor and the force and/or pressure imposed by the clamping member, such that the relationship may be updated or overwritten in case the measured relationship diverges from the reference stored earlier. As shown in FIG. 5d, the clamping member 42, is subsequently controlled downward to a home position. This procedure may be repeated multiple times, in order to determine a reliable relationship.

[0044] In order to distinguish in increase in current to the actuator motor 50 caused by e.g. pollution of the threaded rod, and by compression of the resilient compression means, it is advantageous to determine initial touch of the clamping member with the compression means. FIGS. 6a-6c show an embodiment of such a touch sensor. As shown in 6a upper clamping member 42 is moved towards helical spring 99 during a calibration procedure. If the threaded rods, which actuate the clamping member 42 are polluted by e.g. paint or other pollution, the clamping member may be subjected to additional friction. The controller, detects that the clamping member does not touch the compression means yet, and therefore continued driving the upper clamping member 42 further upward, towards the resilient compression means, without starting to determine a relationship between the current to the drive motor 50 and the additional force. Upon touch of the clamping member 42 with the spring 99, as shown in FIG. 6b, an electrical circuit 95 toggled, here schematically indicated with the dashed lines 95 which are electronically connected to the controller. Circuit 95 connects the upper clamping member 42 electrically via the spring 99 with the rest of the circuit, thereby closing the electrical loop. The controller signals this toggle and now starts determining the relationship between the current to the motor 50 and the compression of the spring as shown in FIG. 6c. The controller further compresses the spring during this procedure (d2<d1) such that the relationship can be determined between the current to the motor and the compression.

[0045] Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.

[0046] Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms a or an, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. A plurality may also indicate a subset of two or more, out of a larger multitude of items. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.

[0047] Elements and aspects discussed for or in relation with a particular embodiment may be suitably combined with elements and aspects of other embodiments, unless explicitly stated otherwise. The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.