Method for Producing a Housing Component with Shielding from Electromagnetic Radiation and with Environmental Seal Function, and Housing Component

Abstract

A method for producing a housing component with shielding from electrical and/or magnetic radiation and with an environmental seal function, is disclosed. A metal housing part is produced by folding a metal sheet. A synthetic shaped part is produced by thermoforming such that the shape of the synthetic shaped part matches the metal housing part. The synthetic shaped part is connected to the metal housing part. A method for producing a high-voltage store, a housing component with shielding from electrical and/or magnetic radiation, and a high-voltage store are also disclosed.

Claims

1. A method for producing a housing component with a shielding from electrical and/or magnetic radiation and with an environmental seal function, comprising the acts of: producing a metal housing part by folding a metal sheet; producing a plastic molded part by thermoforming such that the plastic molded part has a shape adapted to the metal housing part; and connecting the plastic molded part to the metal housing part.

2. The method as claimed in claim 1, wherein the metal housing part has an outer wall and an inner wall and wherein the plastic molded part is connected to the metal housing part such that the plastic molded part is disposed on the inner wall of the metal housing part.

3. The method as claimed in claim 1, wherein the plastic molded part is a plastic film.

4. The method as claimed in claim 2, wherein the plastic molded part is a plastic film.

5. The method as claimed in claim 3, wherein the plastic film has a thickness less than or equal to 1.0 mm.

6. The method as claimed in claim 4, wherein the plastic film has a thickness less than or equal to 1.0 mm.

7. The method as claimed in claim 1, wherein the plastic molded part is a thermoplastic material.

8. The method as claimed in claim 7, wherein the thermoplastic material is polypropylene or polyethylene.

9. The method as claimed in claim 1, wherein the metal sheet has a thickness greater than or equal to 1.0 mm.

10. The method as claimed in claim 1, wherein the act of connecting is done by bonding or heat sealing.

11. The method as claimed in claim 1, wherein the metal housing part has overlapping regions which are joined to each other.

12. The method as claimed in claim 1, wherein the metal housing part has a plurality of cavities.

13. A method for producing a high-voltage store with shielding from electrical and/or magnetic radiation and with an environmental seal function, comprising the acts of: producing a first housing component as claimed in claim 1; providing a second housing component, wherein at least one charge store of the high-voltage store is surrounded by the second housing component; and connecting the first housing component to the second housing component.

14. The method as claimed in claim 13, wherein the act of connecting the plastic molded part to the metal housing part is performed during the act of connecting the first housing component to the second housing component.

15. A housing component with shielding from electrical and/or magnetic radiation and with an environmental seal function, comprising; a metal housing part, wherein the metal housing part is a folded metal sheet; and a plastic molded part, wherein the plastic molded part is a thermoformed plastic and has a shape adapted to the metal housing part; wherein the plastic molded part is directly connected to the metal housing part.

16. The housing component as claimed in claim 15, wherein the plastic molded part is a plastic film, wherein the metal housing part has an outer wall and an inner wall, and wherein the plastic molded part is disposed on the inner wall of the metal housing part.

17. A high-voltage store with shielding from electrical and/or magnetic radiation and with an environmental seal function, comprising; a first housing component as claimed in claim 15; a second housing component connected to the first housing component; and at least one charge store, wherein the at least one charge store is disposed in a cavity defined by the first housing component and the second housing component.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0033] FIGS. 1A to 1D schematically represent a method for producing a housing component with shielding from electrical and/or magnetic radiation according to one exemplary embodiment of the present invention, and

[0034] FIGS. 2A and 2B are schematic representations of housing components described here according to further exemplary embodiments.

DETAILED DESCRIPTION OF THE DRAWINGS

[0035] In the exemplary embodiments and figures, the same or equivalent components are provided with the same reference numbers each time. The elements depicted and their size relations should basically be assumed to be not true to scale. Instead, individual elements may be shown with exaggerated thickness or size for a better representation and/or a better comprehension.

[0036] FIGS. 1A to 1D show a schematic representation of a method for producing a housing component 1 with shielding from electrical and/or magnetic radiation and with an environmental seal function according to one exemplary embodiment. In step 1A of the method, a metal housing part 2 is produced by folding a metal sheet 20. The metal sheet 20 may be a plate cut out from coil stock, for example by laser cutting, water jet cutting, or a punching process. The metal sheet 20 may be, for example, a steel sheet or an aluminum sheet. After the folding, the metal housing part 2 preferably has a plurality of regions bent with respect to each other. Especially preferably, the metal housing part 2 after the folding has a basic shape of a housing, which has five closed side surfaces. For example, the metal housing part 2 may have the shape of a cuboid or a cube having an opening. After the folding of the metal sheet 20, the metal housing part 2 has an inner wall 22 and an outer wall 21.

[0037] In step 1B of the method, a plastic molded part 3 is produced by thermoforming such that after the shaping it has a shape adapted to the metal housing part 2. In the exemplary embodiment shown, the plastic molded part 3 is formed as a plastic film 30, having a thickness less than or equal to 1.0 mm. Preferably, the plastic film 30 is a thermoplastic material such as polypropylene or polyethylene.

[0038] The plastic molded part 3 is then joined to the metal housing part 2 in step 1C of the method. For example, the joining of the plastic molded part 3 to the metal housing part 2 may be done by bonding or heat sealing. In the exemplary embodiment shown, the plastic molded part 3 after the joining process is arranged on the inner wall 22 of the metal housing part 2, as represented in FIG. 1D. Alternatively, the plastic molded part 3 may be joined to the housing part 2 such that the plastic molded part 3 after the joining process is arranged on the outer wall 21 of the metal housing part 2, as represented in FIG. 2A. The housing component 1 may be, for example, a housing component of a high-voltage store, such as a cover component of a two-piece high-voltage store.

[0039] FIG. 2B shows a schematic representation of a housing component 1 described here according to a further exemplary embodiment. The housing component 1 has a cuboidal basic shape and has a plurality of overlapping regions 24, which are joined together by means of a joining process, such as flanging, welding, or clinching. For example, the overlapping regions 24 may be formed as metal lugs, which are joined together by a plurality of welding points. The housing component 1 is open at one side of the housing, the metal housing part 2 having outwardly folded metal lugs at the opening, by means of which the housing component 1 can be connected to another housing component, for example by means of screws. Together with the further housing component, the housing component 1 may form a closed housing of a high-voltage store, in which one or more charge stores may be arranged. In the exemplary embodiment shown, a plurality of cavities 23 are formed in the metal housing part 2, which can be made for example by a stamping process. Thanks to the cavities 23, the housing component 1 can have a low weight.

[0040] The features described in the exemplary embodiments depicted may also be combined with each other according to further exemplary embodiments. Alternatively or additionally, the exemplary embodiments shown in the figures may have further features according to the embodiments of the general description.

LIST OF REFERENCE CHARACTERS

[0041] 1 housing component [0042] 2 metal housing part [0043] 20 metal sheet [0044] 21 outer wall [0045] 22 inner wall [0046] 23 cavity [0047] 24 overlapping region [0048] 3 plastic molded part [0049] 30 plastic film

[0050] The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.