PORTABLE SPACE HEATER AND SURFACE HEATING SYSTEM
20220357076 · 2022-11-10
Assignee
Inventors
Cpc classification
F24H15/395
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H3/0417
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/37
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/2071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H15/176
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24H3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A47D15/00
HUMAN NECESSITIES
Abstract
A portable space heater includes a housing with an air inlet through which ambient air is received and an air vent through which heated air is expelled. A centrifugal fan of the heater is configured to drive air flow into the air inlet. A flow channel of the heater is configured to direct the air flow toward the air vent and a heating element heats the air flow in the flow channel. The heater additionally includes a sensor configured to sense proximity of a body part to the air vent and a controller configured to pause operation of the heating element based on the sensing, wherein the centrifugal fan, the flow channel, the heating element, the sensor and the controller are housed in the housing.
Claims
1. A portable space heater comprising: a housing including an air inlet through which ambient air is received and an air vent through which heated air is expelled; a centrifugal fan configured to drive air flow into the air inlet; a flow channel configured to direct the air flow toward the air vent; a heating element configured to heat the air flow in the flow channel; a sensor configured to sense proximity of a body part to the air vent; and a controller configured to pause operation of the heating element based on the sensing, wherein the centrifugal fan, the flow channel, the heating element, the sensor and the controller are housed in the housing.
2. The portable space heater according to claim 1, wherein the sensor includes an inductive coil and is configured to sense a change in magnetic field based on proximity of a body part.
3. The portable space heater according to claim 2, wherein the coil encompasses the air vent.
4. The portable space heater according to claim 1, comprising an accelerometer configured to sense jolting of the portable space heater, wherein the controller is configured to pause operation of the heating element based on sensing the jolting.
5. The portable space heater according to claim 1, comprising a temperature sensor, wherein the temperature sensor is configured to sense temperature inside the housing and wherein the controller is configured to pause operation of the heating element based on sensing a temperature above a pre-defined temperature.
6. The portable space heater according to claim 1, comprising a cylindrically shaped thermal insulator and a metal guard, wherein the heating element is housed in the cylindrically shaped thermal insulator and the metal guard is positioned on one end of the cylindrically shaped thermal insulator.
7. The portable space heater according to claim 1, comprising: a control panel configured for user interface; a ring shaped optical diffuser encompassing the control panel; and an LED positioned under the ring shaped optical diffuser, wherein the LED is configured to illuminate through the ring shaped optical diffuser.
8. The portable space heater according to claim 7, wherein the control panel includes a touch screen and wherein the controller is configured to automatically lock the touch screen based on sensing an idle period.
9. The portable space heater according to claim 1, comprising a grill assembly including a grill holder and a grill, wherein the grill includes a plurality of blades extending into the air vent and fixedly angled with respect to direction of the air flow through the flow channel.
10. The portable space heater according to claim 9, wherein the grill holder is configured to connect to an adaptor.
11. The portable space heater according to claim 9, comprising an air vent adaptor configured to removably receive the grill holder.
12. A mat comprising: a first layer formed with at least one open air channel extending from an edge of the first layer in a direction along a surface of the first layer; a second layer overlaid on a surface of the first layer exposing the at least one open air channel, wherein the second layer includes an array of air holes, and wherein the array of air holes overlap with the at least one open air channel; and an inlet port mounted on the edge of the first layer and configured to direct air flow from an external source through the at least one open air channel.
13. The mat of claim 12, comprising a third layer overlaid on the second layer, wherein the third layer is a layer of fabric.
14. The mat of claim 13, wherein the fabric is 3D mesh fabric.
15. The mat of claim 12, wherein the at least one open air channel includes a plurality of open air channels and wherein the plurality of open air channels extend across the mat and are spaced from one another.
16. The mat of claim 15, wherein the spacing between each of the plurality of open air channels varies with distance from the inlet port, or wherein the plurality of open air channels are formed with a gradient diameter, wherein the diameter increases with distance from the inlet port.
17-18. (canceled)
19. The mat of claim 12, wherein the first layer is formed with polyethylene or ethylene vinyl acetate and wherein the at least one open air channel is integral to the first layer and is formed by molding, or wherein the array of air holes is aligned with the at least one open air channel, or wherein the array of air holes is asymmetrically spread over the second layer.
20-23. (canceled)
24. The mat according to claim 128, wherein the at least one air channel and the array of air holes are spatially positioned and patterned to provide a uniform temperature across the mat based on air flowing through the at least one air channel and the array of air holes.
25. (canceled)
26. A tube assembly configured to direct air from an air vent to a mat including at least one air channel therein, the tube assembly comprising: a pair of tubes; a Y shaped tube connector connected at one end of the pair of tubes: a pair of tube connectors connected at a second end of the pair of tubes; and a sleeve covering the pair of tubes.
27-32. (canceled)
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0045] Some embodiments of the invention are herein described, by way of example only, with reference to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of embodiments of the invention. In this regard, the description taken with the drawings makes apparent to those skilled in the art how embodiments of the invention may be practiced.
[0046] In the drawings:
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DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
[0059] The present invention, in some embodiments thereof, relates to portable space heaters and surface heating systems and, more particularly, but not exclusively, to space heaters and surface heating systems adapted for use with infants and young children.
[0060] Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not necessarily limited in its application to the details of construction and the arrangement of the components and/or methods set forth in the following description and/or illustrated in the drawings and/or the Examples. The invention is capable of other embodiments or of being practiced or carried out in various ways.
[0061] According to some example embodiments, the portable space heater includes a number of safety features configured to prevent injury to a person or accidental fires as a result of an infant or young child tampering with the heater. One example safety features includes using a centrifugal fan as opposed to an axial fan to blow the heated air. The centrifugal fan sucks in air from the surrounding and directs the air via a dedicated flow channel along a heating element and out through an air vent (or air outlet).
[0062] An advantage of the centrifugal fan is that its rotating parts are generally enclosed within a housing that the housing with rotating parts may be positioned remote from the air vent and therefore are not easily accessible as a results of tampering.
[0063] According to some example embodiments, the portable space heater includes a proximity sensor configured to sense a body part in proximity to the air vent. A controller of the portable space heater may be configured to pause or shut off operation of the heating element of the heater based on detecting proximity of the body part. Optionally, a fan of the heater may continue to operate without operation of the heating element. Optionally, the proximity sensor is an inductive sensor formed with a coil mounted around the air vent. A change in sensed magnetic field may provide input to the controller that a body part or other object may be close to the air vent.
[0064] In some example embodiments, the portable space heater includes a temperature sensor configured to monitor internal temperature within the heater, e.g. near the heating element. Optionally, the controller is configured to receive input from the temperature sensor and pause or shut off operation of the heating element based on detecting a temperature above a pre-defined temperature, e.g. 75° C. The temperature sensor may prevent overheating of the heating element in situations in which air flow through the air vent may be blocked.
[0065] In some example embodiments, the portable space heater includes an accelerometer configured to detect jolting or toppling of the portable space heater and the controller may be configured to pause or shut off operation of the heating element based on detecting jolting or toppling of the portable space heater. Optionally, the portable space heater may be operated in different orientations, including a horizontal orientation as when positioned on a floor or in a vertical orientation as when hung on a wall.
[0066] According to some example embodiments, the air vent is covered with a grill that is sized to prevent penetration of fingers. According to some example embodiments, the grill includes an array of blades or vanes that that extend inwardly at an angle, e.g. an angle of about 30°-60°, e.g. 45° toward a base of the heater. If a child or other person attempts to insert in object through the grill, the blades will direct the object at the angle and away from the heating element and the centrifugal fan housed in the heater.
[0067] According to some example embodiments, a grill assembly including the grill and a grill holder may be removed from the air vent. The grill holder includes a clasping element (a connector) that is child safe, e.g. a child would not be able to remove the grill holder. Optionally, the grill assembly is configured to be removed from the air vent by an adult and replaced with another connector, e.g. a mat connector configured for use with the surface heating system.
[0068] According to some example embodiments, additional safety features include a metal guard near the heating element and within the heater that is configured to prevent access to the heating element and a protective cover configured to insulate the heating element so that an outer cover of the heater stays cool to the touch.
[0069] Optionally, the heater includes a plurality of operational buttons on a control panel that may be controlled via a touch screen. In some example embodiments, the touch screen includes a child safe locking feature that is configured to automatically lock the control panel during idle periods of the touch screen. Unlocking is configured to be child safe. Optionally, lighting is configured to illuminate through a portion of a translucent cover that covers the control panel. Optionally, the lighting may be used as a night light.
[0070] According to some example embodiments, the surface heating system includes a dedicated mat with one or more air channels that extend through the mat generally parallel to a surface of the mat. In some example embodiments, the mat additional includes a plurality of through going air holes penetrating out through the surface of the mat. During operation of the system, warm air flow received from the heater flows through the air channel(s) and is expelled via the air holes. The flow of warm air is configured to warm the mat as well as warm an area above the mat. The heating is based on conduction as well as convection. The warm air flowing through the air channels may warm the surface of the mat via conduction and the warm air expelled through the air holes and fabric may provide warming via convection.
[0071] In some example embodiments, the mat is formed from a plurality of layers. Optionally, a first layer includes open air channels through which the air from the heater flows in a direction that is generally parallel to a surface of the mat. A second layer overlaying the first layer may include the array of air holes through which air flowing in the air channels is expelled. An optional additional layer may be a fabric material that is overlaid on the second layer. Optionally, the fabric material is configured to scatter the air expelled through the array of air holes. Optionally, the fabric material is three dimensional mesh fabric.
[0072] According to some example embodiments, the number of air channels, size of the air channels, spatial positioning of the air channels, as well as number of air holes, size of the air holes and spatial position of the air holes may be selected to provide uniform heating along the mat, e.g. relatively low temperature gradients across the mat.
[0073] According to some example embodiments, the mat is a playmat and is configured to be child safe. Optionally, the mat is connected to the space heater through an elongated tube through which warm air is delivered. The playmat may be electrically insulated from the portable space heater with non-electrically conducting materials connecting the portable space heater with the playmat, e.g. the elongated tube may be formed from insulating or non-electrically conducting material. Additionally, no electricity, electrical components or electrical wiring runs through the elongated tube between the playmat and the heater. In this manner, a child or infant using the playmat may not be in danger of being electrocuted due to malfunction of the portable space heater. The elongated tube also provides for physically displacing the heater from the playmat and the infant or child on the playmat. Optionally, the playmat is foldable and portable.
[0074] Reference is now made to
[0075] Heater 100 additionally includes an air inlet 112 through which ambient air may be sucked into heater 100 (
[0076] Reference is now made to
[0077] Reference is now made to
[0078] Reference is now made to
[0079] In some example embodiments, a connector 162 at a first end of tube assembly 160 is fitted into receiving frame 127 of air vent 113 in place of grill assembly 120 (
[0080] Reference is now made to
[0081] Optionally, tubes 161 run parallel to each other and are covered with a covering layer 163. The covering layer 163 may be a thermal insulator that does not tend to get heated while warm or hot air flows through tubes 161. Covering layer 163 may hold tubes 161 together to prevent a person or child from getting tangled between tubes 161. An opposite end of tube assembly 160 may include one or more connectors 167, e.g. two connectors as shown each of which is configured to connect to a port in playmat 301. Connectors 167 may be for example snap connectors or screw thread connectors and may be child proof.
[0082] Reference is now made to
[0083] According to some example embodiments, bottom layer 340 includes at least one and preferably a plurality of channels that run along a surface of bottom layer 340 and collect at an air inlet area 368 that aligns with ports 367. Bottom layer 340 may be formed with a plastic material and may optionally be rigid. According to some example embodiment middle layer 330 includes an array of air holes that penetrate through a thickness of the layer. Optionally, air holes are generally perpendicular to middle layer 330 but may also be at an angle with respect to middle layer 330. Optionally, thickness of the playmat is 0.5 cm-2.5 cm.
[0084] Reference is now made to
[0085] Open air flow channels 345 are configured to direct warm air delivered by heater 100 from inlet area 368 across the surface of bottom layer 340. In some example embodiments, air flow channels 345 are formed with a gradient diameter. Diameter of air channels 345 may be 5 mm-50 mm or 10 mm-20 mm. In some example embodiments, larger diameter channels are formed in areas away from inlet area 343 as compared to air flow channels 345 that are more proximal to inlet area 368. Optionally, the gradient diameter is configured to provide a near constant temperature across the surface of playmat 301. Optionally, air flow channels run generally parallel to each other along a surface of bottom layer 340 and may be spaced at distances of 5 cm-20 cm or 7 cm-12 cm. Optionally, spacing between the air channels 345 are selectively varied across the bottom layer. Optionally, the generally parallel portion of air channels 345 are more sparsely spaced from one another near inlet area 368 and more densely spaced from one another distal from inlet 368.
[0086] Reference is now made to
[0087] In some example embodiments, air holes 335 are sparsely spaced in an area near air inlet area 368 or may be absent in an area near air inlet area 368 and more densely spaced at a distance from air inlet area. Optionally, an array of air holes 335 may be distributed asymmetrical over a first portion of middle layer 330 and may be distributed symmetrically over a second portion of middle layer 330. Optionally, less or no air holes are positioned near an inlet of air into playmat 301. Optionally, at least a portion of air holes 335 are arranged in a square grid with holes that are 5-20 cm apart. Thickness of the layer may be 5-15 mm, e.g. 9 mm. Optionally, middle layer 330 is thinner than bottom layer 340, e.g. half the thickness of lower layer
[0088] Reference is now made to
[0089] According to some example embodiments, an induction sensor including a coil 174 positioned in housing 110 around grill assembly 120 is configured to detect a body part or conductive object approaching grill assembly 120 based on a change in a sensed magnetic field. In some example embodiments, the controller switches off or pauses operation of heating element 102 based on detecting a body part or conductive object approaching grill assembly 120. Optionally, fan 101 may continue to operate.
[0090] In some example embodiments, heater 100 includes a temperature sensor 172 configured to monitor temperature near heating element 102. Optionally, the controller is configured to switches off or pause operation of heating element 102 based on detecting a temperature above a pre-defined temperature. Optionally, the pre-defined temperature is 70° C. or 75° C. In some example embodiments, temperature sensor 172 may provide for sensing over heating due to a block in the passage way of the air flow as may occur as an example when tubing 160 is pressed upon or folded over, or for example when an object blocks outlet through grill assembly 120. Optionally, heater 100 additionally includes a thermostat for maintaining operating temperature to be up to 60° C. or up to 65° C.
[0091] Air may be sucked into heater 100 with centrifugal fan 101 via air inlet 112. The incoming air may be filtered with filter 108. A power supply adaptor 107 may adapt power from an AC source (from a wall outlet) for operating heater 100. In some example embodiments, heating element 102 is covered with a thermal insulator 104. Insulator 104 may be cylindrically shaped and may be configured to prevent cover 110 from getting too hot. Another safety feature includes metal guard 103 that encloses heating element in channel 105 and blocks access to heating element 102.
[0092] A user may control operation of heater 100 with control panel 130. Optionally, control panel 130 is touch-sensitive screen. A printed circuit board (PCB) 109 may include circuitry, e.g. a controller for controlling operation of heater 100. In some example embodiments, the controller is configured to lock the touch-sensitive screen with a child safe lock during activation of the heat. Optionally, the controller locks the touch-sensitive screen after 3-20 seconds of operating the heater.
[0093] Optionally, PCB includes one or more sensors configured for safety. Optionally, an accelerometer or a gyroscope is included and is configured to sense when the heater is being handled, e.g. toppled over or jolted. Optionally, controller 114 may be configured to turn off or pause operation of heater 100 based on detecting that the heater is being handled. Optionally, PCB 109 includes a wireless communication protocol, e.g. Bluetooth and can be operated remotely. Optionally, PCB includes one or more light emitting diodes (LEDs) 111 that may emit light through control panel 130 and may be used as a night light.
[0094] Reference is now made to
[0095] It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.
[0096] All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
[0097] To the extent that section headings are used, they should not be construed as necessarily limiting. In addition, any priority document(s) of this application is/are hereby incorporated herein by reference in its/their entirety.