ELECTRODE TAB ALIGNMENT MECHANISM AND X-RAY INSPECTION APPARATUS COMPRISING SAME FOR INSPECTING CYLINDRICAL SECONDARY BATTERY
20220357287 · 2022-11-10
Inventors
Cpc classification
H01M10/42
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An X-ray inspection apparatus for a cylindrical secondary battery according to the present invention comprises: an inspection chamber; a transfer unit for transferring a cylindrical secondary battery into the inspection chamber; an inspection body moving while holding the secondary battery; an X-ray source; an X-ray detector; a discharge unit for discharging the inspected secondary battery outside the inspection chamber;
and an alignment mechanism arranged along a moving path of the inspection body so as to align the cylindrical secondary battery. Further, in the X-ray inspection apparatus for a cylindrical secondary battery according to the present invention, the alignment mechanism comprises: one or more sensing unit for sensing the position of a specific portion of the cylindrical secondary battery; and one or more contact unit operable between a standby position in which the contact unit do not come into contact with the secondary battery and a contact position in which the contact unit can come into contact with the secondary battery.
Claims
1. An X-ray inspection apparatus for a cylindrical secondary battery, comprising: an inspection chamber; a transfer unit for transferring the cylindrical secondary battery into the inspection chamber; an inspection body for moving the secondary battery held thereon; an X-ray source; an X-ray detector; and a discharge unit for discharging inspected secondary battery to outside of the inspection chamber; wherein the X-ray inspection apparatus further comprising an alignment mechanism arranged along a moving path of the inspection body to align the cylindrical secondary battery.
2. The apparatus of claim 1, wherein the inspection body is a rotational inspection body that rotates circularly.
3. The apparatus of claim 1, wherein the cylindrical secondary battery has an electrode tab protruding at its upper end, and the alignment mechanism is configured to align the electrode tab.
4. The apparatus of claim 1, wherein the inspection body has a plurality of supporting grooves provided around the inspection body at a regular interval, and the supporting groove holds the secondary battery with an adhesive force.
5. The apparatus according to any one of claims 1 to 4, wherein the alignment mechanism includes at least one sensing unit for detecting a position of a specific portion of the cylindrical secondary battery, and at least one contact unit operable between a standby position incapable of contacting with the secondary battery and a contact position capable of contacting with the secondary battery.
6. The apparatus of claim 5, wherein the contact unit is configured to be operated based on a detection result of the sensing unit, and when the contact unit is operated to the contact position, the secondary battery can be turned by a contact frictional force generated between the secondary battery and the contact unit while the secondary battery continues to move with the transfer unit.
7. The apparatus of claim 6, wherein the contact unit includes a contact pad, and the contact pad has a contact surface contacting with the cylindrical secondary battery.
8. The apparatus of claim 7, wherein a turning angle of the cylindrical secondary battery is determined by a length of the contact surface.
9. The apparatus of claim 8, wherein the transfer unit is configured to intermittently pitch-rotate in an order of rotation-stop-rotation, and the sensing unit is configured to detect the secondary battery when the transfer unit is in a stop operation during the pitch-rotation.
10. The apparatus of claim 9, wherein the sensing unit and the contact unit are alternately arranged along the moving path of the inspection body.
11. An alignment mechanism for aligning a cylindrical object being moved by a conveying unit moving with the object placed thereon, comprising: a sensing unit for detecting a position of a specific portion on the object; and a contact unit operable between a standby position incapable of contacting with the object and a contact position capable of contacting with the object; wherein the sensing unit and the contact unit are arranged along a moving path of the conveying unit, and wherein the contact unit is configured to be operated based on a detection result of the sensing unit, and when the contact unit is operated to the contact position, the object can be turned by a contact frictional force generated between the object and the contact unit while the object continues to move with the conveying unit.
12. The alignment mechanism of claim 11, wherein the contact unit includes a contact pad, and the contact pad has a contact surface contacting with the cylindrical object.
13. The alignment mechanism of claim 12, wherein a turning angle of the cylindrical object is determined by a length of the contact surface.
14. The alignment mechanism of claim 13, wherein the conveying unit is configured to intermittently pitch-move in an order of movement-stop-movement.
15. A method for aligning a cylindrical object being moved by a conveying unit moving with the object placed thereon, using an alignment mechanism including a sensing unit for detecting a position of a specific portion on the object and a contact unit operable between a standby position incapable of contacting with the object and a contact position capable of contacting with the object, comprising: conveying a cylindrical object using the conveying unit; detecting a position of a specific portion on the cylindrical object using the sensing unit; determining whether to operate the contact unit based on an information of a location of the specific portion sensed by the sensing unit; actuating the contact unit to the contact position when the contact unit is determined to be operated; and turning the cylindrical object by a contact frictional force generated between the object and the contact unit by continuously moving the conveying unit after the object thereon contacts with the actuated contact unit.
16. The method of claim 15, wherein the cylindrical object is a secondary battery, and the specific portion is an electrode tab protruding at an upper end of the secondary battery.
17. The method of claim 15, wherein the contact unit includes a contact pad, and the contact pad has a contact surface contacting with the cylindrical object.
18. The method of claim 17, wherein a turning angle of the cylindrical object is determined by a length of the contact surface.
19. The method of claim 18, wherein the conveying unit is configured to intermittently pitch-rotate in an order of rotation-stop-rotation, and the sensing unit is configured to detect the secondary battery when the conveying unit is in a stop operation during the pitch-rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042]
[0043]
[0044]
[0045]
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[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION OF EMBODIMENTS
[0052] The embodiments shown in the accompanying drawings are for a clear understanding of the present invention, and the present invention is not limited thereto. In the following description, components having the same reference numerals in different drawings have similar functions, so they are not described repeatedly unless necessary for understanding of the invention. Well-known components are briefly described or omitted; however, it should not be understood as being excluded from the embodiments.
[0053] For clarity of explanation of the present invention, terms are defined as follows.
[0054] “Rotation”: A motion in which an object to be inspected in a supporting groove of the rotational inspection body approaches or moves away from components such as an X-ray source as a rotational inspection body 220 rotates. In other words, a motion in which an object rotates about the center of the rotational inspection body. Rotation is denoted as “R” in
[0055] “Pitch-rotation”: A motion in which an object such as the rotational inspection body 220 intermittently rotates in the order of rotation-stop-rotation.
[0056] “Turning”: A motion in which an object to be inspected revolves within the supporting groove 222 of the rotational inspection body 220. That is, a motion in which the cylindrical object to be inspected 100 revolves around its own center. Turning is denoted as “T” in
[0057] “Turning distance”: The circumferential distance that a cylindrical object to be inspected has turned.
[0058] “Turning angle”: The angle that a cylindrical object to be inspected has turned.
[0059] “Detection alignment position”: The position at which a pitch-rotating object to be inspected is stopped so that it can be detected by a sensing unit.
[0060] Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0061]
[0062] The X-ray inspection apparatus 200 includes a transporting conveyor 210 and a rotary feeder 212 for introducing the object 100 into an inspection chamber (not shown), a rotational inspection body 220 for transferring the object to the inspection position, an X-ray source 230, 231 that irradiates an X-ray onto the object, an X-ray detector 235, 236 that detects an image projected when the X-ray passes through the object to be inspected, and a rotary discharger 240 that discharges the examined object.
[0063] Referring to
[0064] The number of X-ray sources and detectors is not particularly limited and may be determined according to the size of a battery to be inspected. In addition, an arrangement interval of different X-ray sources may be appropriately determined according to an arrangement space of the X-ray sources. The inspection result of the battery may be stored, and whether each battery is normal (good) or defective (not good) may be stored. In addition, the battery for which the inspection has been completed may be discharged by the rotary discharger 240.
[0065]
[0066] Referring to
[0067] The supporting groove 222 may have a shape corresponding to the cylindrical body of the battery, and may be made of a magnetic material or include a magnetic material, so that the object to be inspected is attached to the supporting groove 222 by magnetic force. It would be possible for an appropriate adhesive force other than magnetic force to act. Batteries advancing to be accommodated in the supporting groove 222 of the rotational inspection body 220 may be turned in the holder 214 for various reasons, so the position of the upper tab 111 is not constant.
[0068] Thereafter, the cylindrical secondary batteries 100 to be inspected are transferred to the position where the first X-ray source 250 is irradiated via the sensing unit 250 and the contact unit 270 as the rotational inspection body 220 rotates.
[0069] By selective operation of the sensing unit 250 and the contact unit 270 as exemplarily described below, the upper electrode tabs 111 of the input secondary batteries are aligned before reaching the X-ray source. In
[0070] When the secondary battery 100 is input through the rotary feeder 212, the first sensing unit 250 detects the position of the upper electrode tab 111. As a result of the detection, if the tab 111 is required to be aligned, the first contact unit 270 operates to turn the battery 100. Thereafter, according to the detection result of the second sensing unit 250′ and the third sensing unit 250″, when additional alignment is required, the second contact unit 270′ or the third contact unit 270″ may be operated.
[0071] In this embodiment, three sensing units and three contact units, respectively, are installed, but they can be installed in an appropriate number depending on the circumference of the secondary battery 100, the spacing between the supporting grooves 222, or the length of a contact pads 272 (see
[0072]
[0073] Referring to
[0074] A method of sensing the position of the upper tab 111 of the cylindrical secondary battery 100 by the sensing unit 250 will be described in detail with reference to
[0075] Among the lines passing through the center of the circle 160 defining the upper surface of the cylindrical battery 100, a line L1 parallel to the line connecting the two contact points of the rotational inspection body 220 and the circle 160, and a line L2 perpendicular thereto can divide the circle 160 into quadrants. During rotation (R) of the rotational inspection body 220, two sensors 252 and 252′ may be disposed to detect the presence or absence of the electrode tab 111 in the quadrant indicated by an angle “α” among the above quadrants.
[0076] The mounting angle of sensor 252 to the sensing unit 250 may be a determined by various conditions, such as the target detection range of the sensing unit 250, for example, whether it covers the entire angle “α” of the circle 160, or the distance from the rotational inspection body 220, sensor performance, etc. In addition, the sensor 252 may determine how far the tap is within the sensing range using the reflected wave reflected by the tap 111.
[0077] In
[0078] In
[0079] The sensing unit 250 is installed at a position spaced apart from the rotational inspection body 220, and detects the position, posture, or orientation of the object to be inspected 100 transported by the rotational inspection body, as well as other configuration characteristics of the battery. Of course, the sensing unit 250 will be disposed upstream of the X-ray sources 230 and 231 in the rotation (R) direction, that is, before the object to be inspected reaches the X-ray source. Two or more sensing units may be arranged along the transport direction in consideration of the angle range to be detected, the type of sensor employed, the detection method, and the turning angle of the contact unit 270 which will be described later.
[0080] For example, as shown in
[0081]
[0082] Referring to
[0083] When a contact command is received as a result of detection by the upstream sensing unit 250, the contact unit 270 turns the object to be inspected 100 according to a method described hereinafter with reference to
[0084]
[0085] When a contact command is received according to the detection result of the sensing unit 250, the contact unit 270 is operated by a motor or any other appropriate actuator so that the contact pad 272 extends to a contact position in which it comes to adjoin the movement trajectory of the cylindrical battery 100 before the corresponding battery 100 starts to pitch-rotate from the detection position or reaches the contact position (see
[0086] The contact pad 272 may have a concave contact surface which contacts with the object to be inspected, as described above. In addition, both corners of the contact pad 272 may be chamfered so that no bump occurs until the initial contact point C1 on the contact pad 272 is contacted when the cylindrical battery enters, and also, no bump occurs after the battery passes the final contact point C2.
[0087] The cylindrical battery 100 rotates and starts turning from the initial contact point 01 (
[0088] The rotational inspection body 220 continues to rotate until the cylindrical battery 100 leaves the final contact point C2 (
[0089] In this case, the turning distance or turning angle of the cylindrical battery 100 corresponds to the contact length “D” of the contact pad 272. Therefore, the turning angle of the cylindrical battery can be determined by adjusting the contact length “D”. For example, if the cylindrical battery is a 21700-battery type, it has the diameter of 21 mm and the circumference of about 65.94 mm. Thus, the turning distance of 65.94 mm corresponds to the turning angle of 360 degrees. Therefore, in order to obtain a turning angle of 90 degrees, the contact length “D” of the contact pad 272 may be configured to be 16.485 mm, which is a quarter of the circumference. The contact pad 272 may be configured to be detachable.
[0090] The contact unit 270 is disposed upstream of the X-ray source in the transport direction, that is, before the object to be inspected reaches the X-ray sources 230 and 231, and is disposed downstream of the sensing unit 250. For example, the contact unit 270 may be disposed near a stop position immediately next to the stop position (i.e., a detection alignment position) in which a pitch-rotating battery is detected by the sensing unit 250. As long as it is ensured that the sensing operation precedes the contact operation for one secondary battery, it will be possible to arrange the sensing unit downstream of the contact unit.
[0091] If necessary, two or more contact units may be arranged along the transport direction. For example, three pairs of sensing units and contact units may be arranged along the transport direction (see
[0092] Hereinafter, the operation of the X-ray inspection apparatus, in particular, a mechanism for turning the cylindrical secondary battery to be inspected to a desired position will be described based on the embodiment of the X-ray inspection apparatus according to the present invention described above.
[0093] First, cylindrical secondary batteries to be inspected are introduced into the inspection chamber through a conveying unit such as a conveyor belt without covering the top cap, as shown in
[0094] As the cylindrical battery 100 pitch-rotates according to a predetermined pitch, the battery is aligned with the sensing unit so that the sensing unit can detect a specific element or part of the battery, in this embodiment, the position of an electrode tab protruded from the top of the battery.
[0095] Since the objects to be inspected, for example, a set of cylindrical secondary batteries, which are introduced into the inspection apparatus for a series of inspections, would have been manufactured by the same process, their structural features would be the same or similar. Accordingly, it is possible to calculate a desirable X-ray irradiation position for each of the secondary batteries of the same set by detecting the configuration characteristics of a set of secondary batteries, for example, the position of the protruding upper tab.
[0096] As described above, since the upper and lower tabs are symmetrically positioned above and below the battery in the manufacturing process, the position of the lower tab can be known from the position of the upper tab.
[0097]
[0098] Referring to
[0099] In
[0100] In this embodiment, as shown in the drawing, the upper surface 160 is divided into a first angular range “α”, a second angular range “β”, and a third angular range “γ”, the sizes of which are 90 degrees, 60 degrees, and 30 degrees, respectively. The first, second and third sensing units are configured to detect whether the upper tab 111 is present within the first, second and third angular ranges, respectively.
[0101] In addition, the first, second and third contact units 270, 270′ and 270″ are configured to turn the battery by 90 degrees, 60 degrees, and 30 degrees, respectively. For example, the contact length (“D”, see
[0102] Whether or not the first contact unit 270 is operated is determined according to the position of the electrode tab 111 sensed by the first sensing unit 250. In other words, when it is sensed that the electrode tab is not in the desired position, the operation of the first contact unit is commanded. In
[0103] In position (c), since the tap is in the second angular range β, the second sensing unit 250′ senses it and causes the second contact unit 270′ to operate (in position (d)). The second contact unit 270′ achieves a turning angle of 60 degrees.
[0104] In position (e), since the tap is in the third angular range γ, the third sensing unit 250″ senses it and causes the third contact unit 270″ to operate (in position (f)). The third contact unit 270″ achieves a turning angle of 30 degrees.
[0105] Thereafter, the battery reaches the X-ray irradiation position in the supporting groove 222 without additional turning, and as a result, the X-ray irradiation is performed on the target inspection area (hatched area).
[0106] As described above, by the sensing unit and the contact unit according to the present invention, X-rays may be irradiated onto the target inspection area of the cylindrical secondary battery to be inspected.
[0107] On the other hand, if the tab 111 is located within the second angular range “β”, the first contact unit 270 will not operate, whereas the second and third contact units 270′ and 270″ will operate. Likewise, if the tab is within the third angular range γ 111 at position (a), only the third unit 270″ will operate. In all of the above cases, an X-ray irradiation is performed on the target inspection area.
[0108] On the contrary, if the tab at position (a) is not present in any of the first, second and third angular ranges, which means that there is no need to move the position of the tab, no contact unit will operate.
[0109] As described above, the number of sensing units and contact units may be changed by varying the sensing range of the sensing unit or adjusting the contact length of the contact pad.
[0110] Alternatively, a combination of one sensing unit and a plurality of contact units would also be possible. That is, it would be possible to selectively operate a plurality of contact units to obtain a desired amount of turning after determine the required turning angle by one sensing, with the turning angle by each of the plurality of contact units predetermined.
[0111] Alternatively, it may be possible to integrally configure the sensing unit and the contact unit to perform both the sensing operation and the contact operation.
[0112] In addition, when the upper tab of the cylindrical secondary battery to be inspected does not protrude, it may be possible to detect a configuration characteristic that can indicate the position of the electrode tab, such as a marker displayed on the outer peripheral surface of the battery instead of the protruding tab.
[0113] According to the above-described operation process, once the cylindrical secondary battery to be inspected takes a desirable inspection orientation, no additional turning of the battery will occur since the supporting groove of the rotational inspection body generally retains adhesive force such as magnetic force. Accordingly, as the rotational inspection body 220 continues to rotate, the desired inspection orientation is maintained until the irradiation positions of the first X-ray source 230, and subsequently, the second X-ray source 231 are reached.
[0114] As a result, according to the X-ray inspection apparatus of the present invention, irrespective of the orientation when a cylindrical secondary battery is first introduced into the inspection apparatus, X-rays can be irradiated to a target area for all batteries, and thus always a good X-ray projection image can be obtained.
[0115] In the above, specific preferred embodiments of the present invention have been shown and described. However, the present invention is not limited to the above-described embodiments, and various modification and alterations will be possible by any person having ordinary knowledge in the technical field belonging to the present invention without departing from the gist and spirit of the present invention claimed in the appended claims.
TABLE-US-00001 - Explanation of the reference numbers - 100: object to be inspected, secondary 110: positive electrode plate battery 111: positive electrode tab 120: negative electrode plate 121: negative electrode tab 200: X-ray inspection apparatus 210: transporting conveyor 212: rotary feeder 220: rotational inspection body 222: supporting groove 230, 231: X-ray source 235, 236: X-ray detector 250: sensing unit 252: sensor 254: sensor bracket 270: contact unit 272: contact pad 273: pad plate