CELL PRODUCTION DEVICE
20220356436 · 2022-11-10
Inventors
- Kazunori Ban (Yamanashi, JP)
- Satoshi KINOSHITA (Yamanashi, JP)
- Koji TANABE (Palo Alto, CA, US)
- Ryoji HIRAIDE (Kyoto, JP)
Cpc classification
C12M47/06
CHEMISTRY; METALLURGY
International classification
C12M1/02
CHEMISTRY; METALLURGY
C12M1/12
CHEMISTRY; METALLURGY
Abstract
This cell production device comprises: a cell production plate with a first side and a second side, comprising a cell induction and culture tank configured to perform at least one of induction and culture of cells, and a culture medium reservoir tank configured to store a culture medium to be supplied to the cell induction and culture tank; a warming element that is arranged at or near the first side of the cell production plate and that warms the cell induction and culture tank; and a cooling element that is arranged at or near the second side of the cell production plate and that cools the culture medium reservoir tank.
Claims
1. A cell production device, comprising: a cell production plate with a first side and a second side, comprising a cell induction and culture tank configured to perform at least one of induction and culture of cells, and a culture medium reservoir tank configured to store a culture medium to be supplied to the cell induction and culture tank, wherein the cell induction and culture tank and the culture medium reservoir tank are integrally formed; a warming element that is arranged at or near the first side of the cell production plate and that warms the cell induction and culture tank; and a cooling element that is arranged at or near the second side of the cell production plate and that cools the culture medium reservoir tank.
2. A cell production device, comprising: a cell production plate with a first side and a second side, comprising a cell induction and culture tank configured to perform at least one of induction and culture of cells, and a culture medium circulation path configured to circulate a culture medium to be supplied to the cell induction and culture tank, wherein the cell induction and culture tank and the culture medium circulation path are integrally formed; a warming element that is arranged at or near the first side of the cell production plate and that warms the cell induction and culture tank; and a cooling element that is arranged at or near the second side of the cell production plate and that cools the culture medium circulation path.
3. The cell production device according to claim 1, wherein the first side and the second side are the first surface and the second surface of the cell production plate, or the first edge and the second edge of the cell production plate.
4. The cell production device according to claim 2, wherein the culture medium circulation path comprises a flow path concentrated unit with a relatively large flow path area per unit area of the cell production plate, and the cooling element cools the flow path concentrated unit.
5. The cell production device according to claim 4, further comprising an insulation material between the cell induction and culture tank and the flow path concentrated unit.
6. The cell production device according to claim 1, wherein the cell induction and culture tank is a three-dimensional culture tank configured to perform cell suspension culture or a two-dimensional culture tank configured to perform adhesion culture.
7. The cell production device according to claim 1, wherein the cell induction and culture tank integrally comprises a culture tank and a culture medium tank that supplies the culture medium to the culture tank, and the culture tank and the culture medium tank are in proximity to each other.
8. The cell production device according to claim 7, wherein the cell induction and culture tank further comprises a specific component-permeable member that permits passage of a specific component between the culture tank and the culture medium tank.
9. The cell production device according to claim 8, wherein the specific component-permeable member allows the culture medium to pass.
10. The cell production device according to claim 1, wherein the warming element comprises a transparent plate arranged in the cell induction and culture tank and a transparent conductive film fixed to the transparent plate.
11. The cell production device according to claim 1, wherein the cooling element is a Peltier element with a cooling side and a heating side, and which further comprises a heat conduction member that conducts heat generated on the heating side of the cooling element to the warming element.
12. The cell production device of claim 1, further comprising a base plate detachably connected to the cell production plate, wherein the cooling element is arranged on the base plate.
13. The cell production device according to claim 1, further comprising an illumination unit that illuminates the cell induction and culture tank from at least one of the following directions: a front, a surround, and a rear of the cell induction and culture tank.
14. The cell production device according to claim 1, wherein the cell induction and culture tank or the culture medium circulation path that circulates a culture medium to be supplied to the cell induction and culture tank comprises a pH measurement unit that measures the pH value of the culture medium used.
15. The cell production device according to claim 1, wherein at least a portion of the cell induction and culture tank or the culture medium circulation path that circulates the culture medium to be supplied to the cell induction and culture tank is white or black.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DESCRIPTION OF EMBODIMENTS
[0037] Embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In each drawing, the same or similar symbols are assigned to the same or similar components. The embodiments described below are not intended to limit the technical scope of the invention and the meaning of the terms in claims. The term “closed” in this document means that sources of contamination, such as microorganisms or viruses, do not enter the device and cause biological contamination, and/or that fluids (including substances such as cells, microorganisms, viral particles, proteins, and nucleic acids) inside the device does not leak and cause cross-contamination, and/or that handling donor fluids infected with pathogens inside the device does not create a biohazard. Note, however, that the device herein may be configured to allow fluids that are not sources of contamination, such as carbon dioxide, nitrogen, or oxygen, to enter or leak outside the device.
[0038]
[0039] As illustrated in
[0040]
[0041] The lid 21 may be made of, for example, a biologically safe resin, quartz glass, or the like. The lid 21 (or at least a portion of the cell production plate 2) is preferably transparent in order to observe changes over time of fluid, cells, cell masses, or the like in the fluid circuit 4 by image recognition sensors, ultrasonic recognition sensors, or the like. This observation enables transition to the next cell production process when appropriate. The lid 21 is fixed to the flat plate 20 in such a manner that the lid covers the fluid circuit 4 by a biologically safe fixing method, such as chemical bonding, weld bonding, or adhesive bonding, in order to shut off the fluid circuit 4 from the external space. For chemical bonding, silane coupling agents, plasma irradiation, or the like may be used. For weld bonding, laser welding, ultrasonic welding, or the like may be used, and for adhesive bonding, UV-curing adhesives or the like may be used. After fixing the flat plate 20 and the lid 21, the cell production plate 2 is subjected to sterilization, such as heat sterilization, gamma ray sterilization, UV sterilization, or electron beam sterilization, to make the fluid circuit 4 highly clean.
[0042]
[0043] Referring again to
[0044] The injection and discharge unit 10 includes an injection and discharge channel that injects or discharges fluid into or out of the fluid circuit 4 via the closed type connector 3. In order to enable a plurality of types of fluids to be injected or discharged, the injection and discharge unit 10 includes a plurality of injection and discharge channels 10a-10f. For example, the first injection and discharge channel 10a is capable of injecting or discharging fluids containing source cells and the like, while the second injection and discharge channel 10b is capable of injecting or discharging fluids such as reagents for source cell separation, anticoagulants, or phosphate-buffered saline. A third injection and discharge channel 10c is capable of injecting or discharging fluids such as inducing factor introduction reagents, and a fourth injection and discharge channel 10d is capable of injecting or discharging a variety of culture mediums such as initialization or induction medium, cell detachment reagents such as trypsin alternative recombinant enzymes, or single cell separation reagents. Examples of culture mediums for induction includes initialization medium, reprogramming medium, fate diversion medium, direct programming medium, differentiation diversion medium, differentiation induction medium, and transformation medium. Furthermore, a fifth injection and discharge channel 10e is capable of discharging or injecting fluid containing culture cells that have undergone at least one of induction and culture into the fluid container 19 as a sample, and a sixth injection and discharge channel 10f is capable of discharging or injecting fluid containing target cells into the fluid container. The fluid container 19 for sample discharge may be a closed type connector 3, such as a variable volume bag that connects to a heat-fused tube. When discharging a fluid containing target cells, a refrigerant such as liquid nitrogen may be supplied around the sixth injection and discharge channel 10f to freeze the fluid containing the target cells and seal the cell production plate, or the fluid container into which the fluid is discharged from the sixth injection and discharge channel 10f via the closed type connector 3 may be frozen with a refrigerant such as liquid nitrogen.
[0045] The variable volume unit 11 includes a physical or chemical variable volume material that stores a fluid that is extruded or withdrawn by injected or discharged fluid. A fluid relief flow path is provided to allow a fluid originally contained in the fluid circuit 4 to escape, and either a physical variable volume material is connected to the fluid relief flow path or a chemical variable volume material is placed in a reservoir tank with a pressure valve that opens and closes at a certain pressure in the fluid relief flow path, to allow fluid movement while keeping the fluid circuit 4 sealed. The physical variable volume material may be, for example, a flexible bag, or a syringe. The chemical variable volume material may include, for example, a fluid absorbent such as soda lime, or silica gel, and a fluid releaser that is placed in a different reservoir tank than the reservoir tank in which the fluid absorbent is placed. The variable volume material keeps the internal pressure of the closed fluid circuit 4 approximately constant, and the fluid extruded or withdrawn by the injected or discharged fluid is confined in the cell production plate 2. Therefore, there is no need to release fluid outside the cell production plate 2 or to take in fluid from outside, and the cell production plate 2 can be formed into a plate while maintaining sealability of the fluid circuit 4. Such a cell production plate 2 is easy for a robot to handle.
[0046] The transfer unit 12 includes a pump that transfers a fluid in the fluid circuit 4. The pump can be a flow-controllable positive displacement pump, such as a rotary pump or a reciprocating pump. As the rotary pump, a peristaltic pump is preferred. In the case of a peristaltic pump, flexible tubing is hermetically connected to a connector at the end of the flow path, and fluid is transferred by squeezing the tubing with rollers. Since the tubing is blocked by the rollers, when the pump is stopped, the fluid flow is blocked and the flow rate can be controlled. As the reciprocating pump, a diaphragm pump is desirable. Note, however, that in the case of a diaphragm pump, since the diaphragm does not shut off the flow path, flow control is possible by using a flow shutoff valve in combination.
[0047] In order to transfer a fluid to an appropriate functional site at an appropriate time, the transfer unit 12 preferably includes a plurality of pumps P1-P8. For example, the first pump P1—the third pump P3 transfer a fluid stored in the fluid reservoir units A1-A3 at an appropriate timing, and the fourth pump P4 and the eighth pump P8 transfer the fluid stored in the cell separation unit 16 at an appropriate timing. The fifth pump P5 transfers a fluid stored in the fluid reservoir unit A4 at an appropriate timing, and the sixth pump P6—the seventh pump P7 transfer a fluid stored in the cell induction and culture unit 13 at an appropriate timing. When, for example, a peristaltic pump is used as a pump, a rotary encoder capable of detecting the amount of rotation may be provided on the rotation main shaft of the pump in order to obtain information on whether the pump is operating properly, such as whether the pump has reliably rotated or has rotated by an appropriate angle. Alternatively, for example, a visual mark may be provided at the end of the rotation main shaft of the pump, and the rotational movement of the mark may be captured directly in an image by an image recognition sensor. A flow rate measurement unit (not illustrated) may be further provided in the stage before or after the pump to confirm that the pump is pumping reliably. The flow rate measurement unit may be, for example, a flow rate sensor provided adjacent to at least one of a flow path and a reservoir tank connected to a transfer unit, or an image recognition sensor that captures images of fluid changes over time in at least one of a flow path and a reservoir tank connected to the transfer unit. The flow rate sensor can employ a variety of measurement methods that do not adversely affect cells, such as the Kalman vortex type, impeller type, or diaphragm type, and directly obtains flow rate information of the fluid. The image recognition sensor obtains flow rate information from the movement of the fluid by image recognition from an external camera or the like via the transparent lid 21. The image recognition sensor may be diverted from other image recognition sensors herein, which reduces the number of parts and production cost.
[0048] The cell induction and culture unit 13 includes a cell induction and culture tank 13a that performs at least one of cell induction and culture based on the transferred fluid. The cell induction and culture unit 13 preferably includes either a culture medium reservoir tank A4, which stores a culture medium to be supplied to the cell induction and culture tank 13a, or a culture medium circulation path 13b, which circulates the culture medium to be supplied to the cell induction and culture tank 13a. In the former case, the cell induction and culture unit 13 may include a one-way path (not illustrated) composed of a culture medium supply path that supplies the culture medium to the cell induction and culture tank 13a and a culture medium discharge path that discharges the culture medium from the cell induction and culture tank 13a, instead of the culture medium circulation path 13b. The cell induction and culture tank 13a is warmed to a predetermined culture temperature, for example 37° C., by a warming element 40. The culture medium reservoir tank A4 or the culture medium circulation path 13b is cooled to a predetermined culture medium quality maintenance temperature, for example 4° C.-8° C., by a cooling element 41. The cell production plate 2 includes a first side and a second side, and the warming element 40 is arranged at or near the first side of the cell production plate 2, and the cooling element 41 is arranged at or near the second side of the cell production plate 2. The first side and the second side may be the first surface and the second surface of the cell production plate 2, or the first edge and the second edge of the cell production plate 2. For example, the first side and the second side include a front surface and a rear surface, a top surface and a bottom surface, a left side surface and a right side surface, a front top edge and a front bottom edge, a front left edge and a front right edge, a front top edge and a rear bottom edge, a front left edge and a rear right edge, and the like of the cell production plate 2. Accordingly, for example, an aspect in which the warming element 40 is arranged at or near the front surface of the cell production plate 2 and the cooling element 41 is arranged at or near the rear surface of the cell production plate 2, or an aspect in which the warming element 40 is arranged at or near the front top edge of the cell production plate 2 and the cooling element 41 is arranged at or near the rear bottom edge of the cell production plate 2 is included. This allows the warming element 40 and the cooling element 41 to be arranged on the cell production plate 2 mutually spaced apart, and therefore, sufficient insulation can be provided between both elements. Therefore, even in the cell production plate 2 that integrates a plurality of functional sites, it is possible to simultaneously perform warming needed for culture and cooling needed for the circulating medium.
[0049] The cell induction and culture tank 13a may be sealed and may not be supplied with fluids such as carbon dioxide, nitrogen, and oxygen, but at least one of the cell induction and culture tank 13a and the culture medium circulation path 13b may further include a fluid exchange filter that exchanges fluids such as carbon dioxide, nitrogen, and oxygen inside and outside the device. The cell induction and culture tank 13a may be a three-dimensional culture tank configured to perform cell suspension culture, or may be a two-dimensional culture tank configured to perform adhesion culture. For adhesion culture, the cell induction and culture tank 13a may be coated with a cell adhesion coating such as matrigel, collagen, polylysine, fibronectin, vitronectin, gelatin, and laminin, laminin fragments, or may be filled with hollow fibers.
[0050]
[0051]
[0052] Referring again to
[0053] The fluid reservoir unit 14 includes a reservoir tank for storing a fluid to be injected into or discharged out of the fluid circuit 4. In order to enable storage of a plurality of types of fluids, the fluid reservoir unit 14 preferably includes a plurality of reservoir tanks A1-A4. The reservoir tanks A1-A4 are formed as locations where the width or depth of the flow path is relatively increased, enabling a variety of fluids to be utilized in predetermined amounts at appropriate timing. For example, the first reservoir tank A1 stores fluid containing source cells and the like, the second reservoir tank A2 stores fluids such as reagents for cell separation, anticoagulants, and phosphate-buffered saline, the third reservoir tank A3 stores fluids such as reagents for inducing factors, and the fourth reservoir tank A4 stores fluids such as a variety of culture media, cell adhesion coating agents, and reagents for cell detachment. A reservoir tank for storing fluids containing target cells, or the like, may also be provided.
[0054] The fluid mixing unit 15 includes a mixing flow path that mixes a plurality of mutually immiscible fluids. The mixing flow path preferably includes a fluid merging path and a mixed flow generation path. The fluid merging path is a path that merges mutually immiscible fluids into a single path, and the mixed flow generation path is a path that generates a mixed flow in the merged fluids. For example, the mixed flow generation path may be a spiral flow path that passes from the front side to the back side of the flat plate. In order to return the fluid from the back side of the flat plate to the front side, two spiral flow paths penetrating the flat plate are provided, and a communication path in fluid communication between these spiral flow paths is provided on the back side of the flat plate.
[0055] The cell separation unit 16 includes separation tanks D1-D2 for separating cells or cell masses. For example, the separation tanks D1-D2 are reservoir tanks formed by relatively increasing the width or depth of the flow paths, and the first separation tank D1 separates fluid containing only source cells from fluid containing source cells, and the second separation tank D2 allows only relatively large cell masses to settle and separate from the rest of the cell masses. As a method of separating the source cells, reagents for source cell separation, panning, magnetic cell separation (MACS), flow cytometry, or the like can be used.
[0056] The cell mass disruption unit 17 includes a disruption flow path that further disrupts separated cell masses (mass of one or more cells). The disruption flow path has a relatively small flow path area compared to the upstream flow path, and is preferably meandering. By meandering the flow path, a latent flow is generated, which applies shearing stress to the cell mass and breaks up a large growing cell mass into smaller cell masses. Latent flow is, for example, any of the following: flow that produces whirlpools, turbulence, reverse flow, flow that produces portions with different flow speeds, flow that produces shearing forces, and flow that produces portions where flows with different directions of travel collide.
[0057] The cell production device 1 preferably further includes a base plate that is removably connected to the cell production plate 2.
[0058] The cell production device 1 may further include a positioning member 72 and a plate sealing member 73 on connecting surfaces of the cell production plate 2 and the base plate 5. The positioning member 72 may be a convex portion and a concave portion that fit each other, and positions the connection position of the cell production plate 2 and the base plate 5. The plate sealing member 73 may be a gasket, packing, or the like attached to the outer circumference of the connecting surface, and by connecting the cell production plate 2 and the base plate 5, the inside of the plate sealing member 73 is shut off from the external space and gas permeation from the back side of the cell production plate 2 is inhibited. The base plate 5 includes a drive unit 74 that drives the transfer unit 12. The drive unit 74 includes a motor that drives a peristaltic pump, for example. Furthermore, the connecting surface of the cell production plate 2 and the base plate 5 preferably includes electrical contacts 75 that supply power to electrical elements to be placed on the cell production plate 2, such as heating elements, cooling elements, flow sensors, and the like.
[0059] According to the above-described embodiment, since the warming element 40 and the cooling element 41 are mutually spaced apart and arranged on the cell production plate 2, sufficient insulation can be provided between both elements. This makes it possible to simultaneously perform warming (heating and keeping warm) needed for culture and cooling needed for the circulating culture medium, even in the cell production plate 2 that integrates a plurality of functional sites.
[0060] Although various embodiments have been described herein, it is to be recognized that the present invention is not limited to the various embodiments described above, and that various changes can be made within the scope of the following claims.
REFERENCE SIGNS LIST
[0061] 1 Cell production device
[0062] 2 Cell preparation plate
[0063] 3 Closed type connector
[0064] 4 Fluid circuit
[0065] 5 Base plate
[0066] 10 Injection and discharge unit
[0067] 10a-10f First-sixth injection and discharge channel
[0068] 11 Variable volume unit
[0069] 12 Transfer unit
[0070] 13 Cell induction and culture unit
[0071] 13a Cell induction culture tank
[0072] 13b Culture medium circulation path
[0073] 13c pH measure unit
[0074] 14 Fluid reservoir unit
[0075] 15 Fluid mixing unit
[0076] 16 Cell separation unit
[0077] 17 Cell mass disruption unit
[0078] 19 Fluid container
[0079] 20 Flat plate
[0080] 20a Groove
[0081] 20b Reservoir tank
[0082] 20c Bank
[0083] 21 Lid
[0084] 21a Front lid
[0085] 21b Back lid
[0086] 30 Culture tank
[0087] 30a Culture tank frame
[0088] 30b Culture side mesh
[0089] 30c-30d Culture side sealing member
[0090] 30e Cover frame
[0091] 31 Culture medium tank
[0092] 31a Culture medium tank frame
[0093] 31b Culture medium side mesh
[0094] 31c Culture medium side sealing member
[0095] 32 Specific component-permeable member
[0096] 40 Warming element
[0097] 41 Cooling element
[0098] 42 Flow path concentrated unit
[0099] 70 Dangerous area side
[0100] 71 Safe area side
[0101] 72 Positioning member
[0102] 73 Plate sealing member
[0103] 74 Drive unit
[0104] 75 Electrical contact
[0105] A1-A4 First-fourth reservoir tank
[0106] D1-D2 First-second separation tank
[0107] P1-P8 First-eighth pump
[0108] S External space