Plant transplanting device
10058024 ยท 2018-08-28
Assignee
Inventors
Cpc classification
A01C11/025
HUMAN NECESSITIES
International classification
Abstract
The present invention provides a plant transplanting device that achieves rapid and stable transplantation with a simple structure and at low cost, prevents damage to the plants, and can be automated easily. A plant transplanting device 100 that transplants a seedbed B from a plant holder 110 to a growing pallet 120 includes a holder holding mechanism 130 for holding the plant holder 110, a pallet holding mechanism 140 for holding the growing pallet 120 above a holder holding position in which the holder holding mechanism 130 holds the plant holder 110, and a push-up mechanism 150 for pushing the seedbed B held in the holder seedbed-holding hole 111 upward so as to insert the seedbed B into the pallet seedbed-holding hole 121.
Claims
1. A plant transplanting device for transplanting a seedbed from a planter, in which a plurality of planter seedbed-holding holes penetrating in a vertical direction are arranged in a horizontal direction, to a growing pallet, in which a plurality of pallet seedbed-holding holes penetrating in said vertical direction are arranged in said horizontal direction, the device comprising: a planter holding mechanism for holding said planter; a pallet holding mechanism for holding said growing pallet above a planter holding position in which said planter holding mechanism holds said planter; and a push-up mechanism for pushing said seedbed held in said planter seedbed-holding hole upward so as to insert said seedbed into said pallet seedbed-holding hole, wherein the push-up mechanism includes at least one push-up member capable of moving in the vertical direction, wherein the push-up mechanism is configured such that, by moving the push-up member upward, the push-up member pushes the seedbed held in the planter seedbed-holding hole upward and the push-up member inserts the seedbed into the pallet seedbed-holding holes from the bottom of the pallet seedbed-holding hole.
2. The plant transplanting device according to claim 1, further comprising said planter, wherein said planter includes a thin plate-shaped partition for partitioning said plurality of planter seedbed-holding holes.
3. The plant transplanting device according to claim 1, further comprising a moving mechanism for moving said planter and said growing pallet relative to each other in said horizontal direction.
4. The plant transplanting device according to claim 1, further comprising said planter and said growing pallet, wherein said push-up mechanism includes a plurality of the push-up members arranged in said horizontal direction, and when a pitch between said planter seedbed-holding holes that are adjacent in said vertical direction, among said plurality of planter seedbed-holding holes, is set as a first pitch and a pitch between said pallet seedbed-holding holes that are adjacent in said vertical direction, among said plurality of pallet seedbed-holding holes, is set as a second pitch in a case where said planter seedbed-holding holes and said pallet seedbed-holding holes are seen in said vertical direction, said first pitch and said second pitch are set to satisfy an equation nP1=mP2 (where P1 is said first pitch, P2 is said second pitch, n is an integer of 1 or more, and m is an integer of 1 or more).
5. The plant transplanting device according to claim 4, wherein when a pitch between said planter seedbed-holding holes that are adjacent in said horizontal direction, among said plurality of planter seedbed-holding holes, is set as a third pitch and a pitch between said pallet seedbed-holding holes that are adjacent in said horizontal direction, among said plurality of pallet seedbed-holding holes, is set as a fourth pitch in a case where said planter seedbed-holding holes and said pallet seedbed-holding holes are seen in said vertical direction, said third pitch and said fourth pitch are set to satisfy an equation oP3=pP4 (where P3 is said third pitch, P4 is said fourth pitch, o is an integer of 1 or more, and p is an integer of 1 or more).
6. The plant transplanting device according to claim 1, wherein said pallet holding mechanism includes a table for carrying said growing pallet, a float-up restricting portion that restricts upward movement of said growing pallet relative to said table, and a positioning portion that positions said table in said horizontal direction, a plurality of guide holes penetrating in said vertical direction are formed in said table, and said plurality of guide holes are disposed in an identical number to said plurality of pallet seedbed-holding holes and arranged in an identical arrangement to said plurality of pallet seedbed-holding holes when seen in said vertical direction.
7. The plant transplanting device according to claim 1, wherein said pallet holding mechanism includes a table for carrying said growing pallet, a plurality of guide holes penetrating in said vertical direction are formed in said table, and at least a part of an inner peripheral surface of said guide hole is formed in a tapered shape so as to decrease in diameter upward.
8. The plant transplanting device according to claim 1, wherein a tapered portion that increases in diameter upward is formed in said pallet seedbed-holding hole on an upper surface side of said growing pallet.
9. The plant transplanting device according to claim 1, wherein each of said push-up members includes a plurality of gripping arms.
10. The plant transplanting device according to claim 9, wherein at least one of said plurality of gripping arms of each of said push-up members is capable of moving in said horizontal direction, and a cam follower portion is fixed thereto, said push-up mechanism further includes an arm control member having an opening/closing control cam portion, and said cam follower portion slides against said opening/closing control cam portion, whereby said opening/closing control cam portion controls a horizontal direction interval between said plurality of gripping arms.
11. The plant transplanting device according to claim 10, wherein said opening/closing control cam portion includes an opening area portion in which said interval between said plurality of gripping arms is controlled to an interval at which said seedbed is not gripped, and a closing area portion which is formed above said opening area portion, and in which said interval between said plurality of gripping arms is controlled to an interval at which said seedbed is gripped, and a temporary opening area portion in which said interval between said plurality of gripping arms is widened in order to release said seedbed is formed in said closing area portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(31) TABLE-US-00001 [Reference Signs List] 100, 200 plant transplanting device 110, 410, 510 planter 111, 411, 511 planter seedbed-holding hole 112, 512 partition 113, 413, 513 flange portion 414 holding pin 415 connecting portion 516 cutout portion 120, 220 growing pallet 121, 221 pallet seedbed-holding hole 121a upward tapering portion (tapering portion) 121a upward countersink portion 121b downward tapering portion 121b downward countersink portion 130 planter holding/moving mechanism (planter holding mechanism, moving mechanism) 131 planter holding member 132 horizontal direction linear actuator 133 vertical direction linear actuator 140 pallet holding mechanism 141 table 141a guide hole 142 float-up restricting portion 150, 250 push-up mechanism 151, 251 push-up linear actuator 251a main body portion 251b vertical movable portion 152, 252 push-up member 252a gripping arm 252b arm support portion 252c cam follower portion 153 horizontal direction movement linear actuator 154 vertical direction linear actuator 255, 355 arm control member 256, 356 opening/closing control cam portion 256a, 356a opening area portion 256b, 356b closing area portion 256c, 356c shift area portion 256d temporary opening area portion 160 frame B, B seedbed S plant shoot P1 first pitch (vertical direction pitch between planter seedbed-holding holes) P2 second pitch (vertical direction pitch between pallet seedbed-holding holes) P3 third pitch (horizontal direction pitch between planter seedbed-holding holes) P4 fourth pitch (horizontal direction pitch between pallet seedbed-holding holes)
DESCRIPTION OF EMBODIMENTS
(32) As long as the present invention is a plant transplanting device for transplanting a seedbed from a planter in which a plurality of planter seedbed-holding holes penetrating in a vertical direction are arranged in a horizontal direction to a growing pallet in which a plurality of pallet seedbed-holding holes penetrating in the vertical direction are arranged in the horizontal direction, the plant transplanting device including a planter holding mechanism for holding the planter, a pallet holding mechanism for holding the growing pallet above a planter holding position in which the planter holding mechanism holds the planter, and a push-up mechanism for pushing the seedbed held in the planter seedbed-holding hole upward so as to insert the seedbed into the pallet seedbed-holding hole, thereby realizing rapid and stable transplantation with a simple structure and at low cost, preventing damage to the plants, and facilitating automation, there are no limitations on the specific configuration thereof.
(33) For example, in an embodiment to be described below, the growing pallet is disposed in a fixed condition while the planter and the push-up mechanism are moved in the horizontal direction. The present invention is not limited to this specific embodiment, however, and instead, for example, the planter may be disposed in a fixed condition while the growing pallet and the push-up mechanism are moved in the horizontal direction.
Embodiments
(34) A plant transplanting device 100 serving as a first embodiment of the present invention will be described below on the basis of the drawings.
(35) As shown in
(36) The planter 110 is formed from a strong material such as metal, and as shown in
(37) As shown in
(38) The partition 112 is disposed such that surfaces thereof are perpendicular to the horizontal direction, and as is evident from
(39) As shown in
(40) The growing pallet 120 is formed from synthetic resin or the like (mainly foamed polystyrene), and as shown in
(41) As shown in
(42) Note that in a modified example of the pallet seedbed-holding hole 121, as shown in
(43) As shown in
(44) The seedling container (not shown) is filled with water, and accommodates the planter 110 holding the plurality of seedbeds B, as shown in
(45) The planter holding/moving mechanism 130 holds the planter 110 above the push-up mechanism 150, and moves the planter 110 in the vertical and horizontal directions. As shown in
(46) As shown in
(47) As shown in
(48) Note that in this embodiment, the seedbeds B are guided by the guide holes 141a formed in the table 141, but the table 141 may be omitted, and instead, the seedbeds B may be guided by the downward tapering portions 121b formed on the lower surface side of the pallet seedbed-holding holes 121, as described above. In this case, a member or a part that supports the growing pallet 120 may be provided separately in place of the table 141.
(49) Further, in this embodiment, the guide holes 141a in the table 141 are provided in an identical number and an identical arrangement to the pallet seedbed-holding holes 121 in the growing pallet 120. However, in a case where the growing pallet 120 is configured to be moved in the horizontal direction, the guide holes 141a are not limited to this arrangement. For example, the guide holes 141a may be provided in a single row in the horizontal direction at half the pitch of the fourth pitch P4 between the pallet seedbed-holding holes 121 in the horizontal direction such that when the pallet seedbed-holding holes 121 pass upward through the guide holes 141a, the seedbeds B held by the planter 110 are pushed up one row at a time. In this case, a push-up member 152 does not have to be moved in the vertical direction, and therefore the structure of the push-up mechanism 150 can be simplified.
(50) As shown in
(51) The push-up mechanism 150 pushes the seedbeds B held in the planter seedbed-holding holes 111 upward in order to insert the seedbeds B into the pallet seedbed-holding holes 121.
(52) As shown in
(53) Note that in this embodiment, the push-up member 152 is provided in a plurality, but the push-up member 152 may also be provided singly. Further, when the push-up members 152 are disposed in an identical number to the plurality of pallet seedbed-holding holes 121 and disposed in an identical arrangement to the plurality of pallet seedbed-holding holes 121 when seen in the vertical direction, there is no need to move the push-up members 152 in the horizontal direction, and therefore the structure of the push-up mechanism 150 can be simplified.
(54) The handling mechanism (not shown) moves the planter 110 to the planter holding member 131 and sets the planter 110 in the planter holding member 131. The handling mechanism (not shown) may include a gripping pawl, a support arm, and so on, and the specific form thereof may be set as desired.
(55) In the plant transplanting device 100 according to this embodiment, obtained as described above, one seedbed B is housed in each of the planter seedbed-holding holes 111 partitioned by the partition 112, and therefore the seedbeds B can be held reliably regardless of whether or not seedbeds B are held in the planter seedbed-holding holes 111 on the periphery.
(56) Further, by moving the small planter 110, movement space can be secured more easily than when the large growing pallet 120 is moved, and therefore space can be saved.
(57) Furthermore, by providing the push-up mechanism 150 with the plurality of push-up members 152, the plurality of seedbeds B can be transplanted collectively in a single push-up operation, and therefore transplantation can be achieved in a short time.
(58) Moreover, by providing the handling mechanism (not shown) to move the planter 110 to the planter holding/moving mechanism 130, direct contact with the planter 110 by human hands can be avoided when setting the planter 110 in the planter holding/moving mechanism 130, and therefore contamination of the seedbeds B by human sweat and bacteria can be prevented.
(59) Next, a plant transplanting device 200 according to a second embodiment of the present invention will be described on the basis of
(60) First, in the first embodiment described above, the push-up members 152 are formed in a rod shape and function only to push up the seedbeds B, but in the second embodiment, a plurality of gripping arms 252a are provided as push-up members 252, and the push-up members 252 are configured to grip the seedbeds B with the gripping arms 252a when pushing up the seedbeds B.
(61) More specifically, in the second embodiment, as shown in
(62) A push-up mechanism 250 further includes an arm control member 255 fixed to a main body portion 251a of the push-up linear actuator 251 that drives the vertical movable portion 251b, and a groove-shaped opening/closing control cam portion 256 is formed in the arm control member 255. The cam follower portion 252c moves in the vertical direction while sliding against the opening/closing control cam portion 256, and in accordance with this sliding motion, the opening/closing control cam portion 256 controls horizontal direction movement of the gripping arms 252a. As shown in
(63) Next, a transplantation flow according to the second embodiment, which is executed on the seedbeds B, will be described on the basis of
(64) First, in an initial condition shown in
(65) Next, as shown in
(66) Next, as shown in
(67) Next, as shown in
(68) Next, as shown in
(69) Next, as shown in
(70) By pushing the seedbed B upward out of the pallet seedbed-holding hole 221 and then inserting the seedbed B back into the pallet seedbed-holding hole 221 from above in this manner, a situation which a plant shoot S of the seedbed B is trapped between the pallet seedbed-holding hole 221 and the seedbed B can be avoided even when the plant shoot S spreads out horizontally.
(71) Next, as shown in
(72) Note that in this embodiment, a total of four gripping arms are provided on each push-up member, but the number of gripping arms may be set at any number from two upward as long as the seedbed B can be gripped thereby.
(73) Further, in this embodiment, all of the gripping arms are capable of moving in the horizontal direction, but the seedbed B may be gripped using a configuration in which some of the gripping arms are disposed in a fixed condition and the remaining gripping arms are provided to be capable of moving in the horizontal direction.
(74) Furthermore, in this embodiment, the arm control member formed with the opening/closing control cam portion is provided, and the gripping arms are moved in the horizontal direction using the vertical direction movement of the gripping arms. However, the arm control member may be omitted, and instead, driving means such as an actuator may be provided separately to move the gripping arms in the horizontal direction.
(75) Moreover, an anti-slip portion such as a surface irregularity or a groove may be provided on the part of the gripping arm that grips the seedbed. In this case, the seedbed can be gripped reliably by a small gripping force.
(76) Next, a plant transplanting device 300 according to a third embodiment of the present invention will be described on the basis of
(77) First, in the third embodiment, as shown in
(78) In the third embodiment, a relationship between a resistance (a frictional force or the like) generated between a pallet seedbed-holding hole 321 and the seedbed B and a gripping force applied by the gripping arms 352a is set such that at the timing where the seedbed B is inserted back into the pallet seedbed-holding hole 321 from above, as shown in
(79) Further, when the seedbed B is inserted back into the pallet seedbed-holding hole 321 from above, as shown in
(80) Note that in a case where the temporary opening area portion 256d is provided in the opening/closing control cam portion 256, as in the second embodiment, the relationship between the resistance (the frictional force or the like) generated between the pallet seedbed-holding hole 221 and the seedbed B and the gripping force generated by the gripping arms 252a may be set such that at the timing of
(81) Next, a plant transplanting device 400 according to a fourth embodiment of the present invention will be described on the basis of
(82) A planter 410 according to the fourth embodiment includes, in place of the partition 112 according to the first embodiment, a plurality of holding pins 414 extending in the vertical direction and a plurality of connecting portions 415 extending in the vertical direction and the horizontal direction. The plurality of holding pins 414 are arranged in a lattice shape when seen in the vertical direction, and the plurality of connecting portions 415 connect the plurality of holding pins 414 in the vertical direction and the horizontal direction. Spaces defined by the plurality of holding pins 414 and the plurality of connecting portions 415 function as planter seedbed-holding holes 411. In the fourth embodiment, when the planter 410 is set on the seedbed B, the planter 410 is pressed onto the seedbed B so that the plurality of holding pins 414 pierce the seedbed B. Note that a tip end (a lower end) of the holding pin 414 may be pointed, and in this case, the holding pins 414 can pierce the seedbed B more easily. Further, a measure for increasing friction between the holding pin 414 and the seedbed B, such as forming irregularities on the surface of the holding pin 414, may be implemented on the holding pin 414, and in this case, a holding force applied to the seedbed B by the holding pin 414 is increased.
(83) Next, a plant transplanting device 500 according to a fifth embodiment of the present invention will be described on the basis of
(84) In a planter 510 according to the fifth embodiment, as shown in
(85) More specifically, when the plant shoot S exhibits large growth, the plant shoot S may become trapped between the partition 512 and the seedbed B, and in this case, the plant shoot S may be damaged by being scratched, sheared, or the like between the partition 512 and the seedbed B while the planter 510 is set on the seedbed B or while the seedbed B held by the planter 510 is pushed up and transplanted. Hence, in the fifth embodiment, by forming the cutout portions 516 in the partition 512 at a sufficient height, the risk of the plant shoot S becoming trapped between the partition 512 and the seedbed B can be reduced, and even when the plant shoot S does become trapped between the partition 512 and the seedbed B, a scratched surface area of the plant shoot S can be reduced, leading to a reduction in the extent of the damage to the plant shoot S.