Monomer, liquid crystal composition, liquid crystal display device, and production method for liquid crystal display device
10059881 ยท 2018-08-28
Assignee
Inventors
- Masanobu Mizusaki (Osaka, JP)
- Youhei Nakanishi (Osaka, JP)
- Takeshi Noma (Osaka, JP)
- Satoshi Enomoto (Inzai, JP)
Cpc classification
C09K19/52
CHEMISTRY; METALLURGY
C07C233/55
CHEMISTRY; METALLURGY
G02F1/133788
PHYSICS
C07C69/602
CHEMISTRY; METALLURGY
C09K19/20
CHEMISTRY; METALLURGY
C09K2019/0448
CHEMISTRY; METALLURGY
C07C233/27
CHEMISTRY; METALLURGY
International classification
C07C233/27
CHEMISTRY; METALLURGY
C07C69/602
CHEMISTRY; METALLURGY
C09K19/20
CHEMISTRY; METALLURGY
C09K19/52
CHEMISTRY; METALLURGY
G02F1/1337
PHYSICS
Abstract
An aspect of the present invention provides a monomer from which a polymer layer capable of keeping high display quality even in high temperature and high humidity environments can be formed. The monomer in an aspect of the present invention is a compound represented by P-Sp.sup.1-Z.sup.2-A.sup.1-(Z.sup.1-A.sup.2).sub.n1-Z.sup.3-Sp.sup.2-P: in the formula, P denotes the same or different radical polymerizable group; and at least one of Z.sup.1, Z.sup.2, and Z.sup.3 denotes NRCO or CONR group.
Claims
1. A liquid crystal composition comprising: a liquid crystal material; a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00016## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00017## where, in the chemical formulas (6-1) to (6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00018## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the compound having a structure producing a radical by hydrogen abstraction reaction by light irradiation is a compound represented by the following chemical formulas (11) or (12); and the compound having a structure producing a radical by self-cleavage reaction by light irradiation is a compound represented by the following chemical formula (13): ##STR00019##
2. A liquid crystal display device comprising: a pair of substrates; a liquid crystal layer containing a liquid crystal material and sandwiched between the pair of the substrates; and a polymer layer defined on at least one of the pair of substrates that controls alignment of liquid crystal molecules, the polymer layer being defined by polymerizing one or more kinds of monomers, the monomers including: a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00020## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00021## where, in the chemical formulas (6-1) to (6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00022## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the compound having a structure producing a radical by hydrogen abstraction reaction by light irradiation is a compound represented by the following chemical formulas (11) or (12); and the compound having a structure producing a radical by self-cleavage reaction by light irradiation is a compound represented by the following chemical formula (13): ##STR00023##
3. A production method for a liquid crystal display device comprising: injecting a liquid crystal composition containing a liquid crystal material and one or more kinds of monomers between a pair of substrates; and forming a polymer layer that controls alignment of liquid crystal molecules on the pair of substrates by irradiating the liquid crystal composition with light and thereby polymerizing the monomers, the monomers including: a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00024## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00025## where, in the chemical formulas (6-1) to 6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00026## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the compound having a structure producing a radical by hydrogen abstraction reaction by light irradiation is a compound represented by the following chemical formulas (11) or (12); and the compound having a structure producing a radical by self-cleavage reaction by light irradiation is a compound represented by the following chemical formula (13): ##STR00027##
4. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): ##STR00028## ##STR00029## where, in the chemical formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): W.sup.1 and W.sup.2 may be the same or different, and denote H or CH.sub.3 group.
5. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-1)-(5-5): ##STR00030##
6. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): ##STR00031## ##STR00032## where, in the formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): W.sup.1 and W.sup.2 may be the same or different, and denote H or CH.sub.3 group.
7. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-1)-(5-5): ##STR00033##
8. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): ##STR00034## ##STR00035## where, in the chemical formulas (5-1)-(5-5), (5-10), (5-12), (5-14), (5-16), and (5-18): W.sup.1 and W.sup.2 may be the same or different, and denote H or CH.sub.3 group.
9. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-1)-(5-5): ##STR00036##
10. A liquid crystal composition comprising: a liquid crystal material; a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00037## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00038## where, in the chemical formulas (6-1) to (6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00039## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18): ##STR00040##
11. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (11): ##STR00041##
12. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (12): ##STR00042##
13. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (11): ##STR00043##
14. The liquid crystal composition according to claim 1, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (12): ##STR00044##
15. A liquid crystal display device comprising: a pair of substrates; a liquid crystal layer containing a liquid crystal material and sandwiched between the pair of the substrates; and a polymer layer defined on at least one of the pair of substrates that controls alignment of liquid crystal molecules, the polymer layer being defined by polymerizing one or more kinds of monomers, the monomers including: a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00045## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00046## where, in the chemical formulas (6-1) to (6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00047## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18): ##STR00048##
16. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (11): ##STR00049##
17. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (12): ##STR00050##
18. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (11): ##STR00051##
19. The liquid crystal display device according to claim 2, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (12): ##STR00052##
20. A production method for a liquid crystal display device comprising: injecting a liquid crystal composition containing a liquid crystal material and one or more kinds of monomers between a pair of substrates; and forming a polymer layer that controls alignment of liquid crystal molecules on the pair of substrates by irradiating the liquid crystal composition with light and thereby polymerizing the monomers, the monomers including: a first monomer represented by the following chemical formula (2); and a second monomer being at least one of a compound represented by the following chemical formulas (6-1) to (6-8) and having a structure producing a radical by hydrogen abstraction reaction by light irradiation, and a compound represented by the following chemical formula (7) and having a structure producing a radical by self-cleavage reaction by light irradiation; ##STR00053## where, in the chemical formula (2): A.sup.1 denotes a divalent alicyclic, aromatic monocyclic, or condensed polycyclic hydrocarbon group; A.sup.2 denotes a phenylene group; a CH.sub.2 group included in A.sup.1 and A.sup.2 may be substituted with an O or a S group unless neighboring each other; a CH group included in A.sup.1 and A.sup.2 may be substituted with a N group unless neighboring each other; a hydrogen atom included in A.sup.1 and A.sup.2 may be substituted with a fluorine atom, a chlorine atom, a CN group, or a straight or branched alkyl, alkoxy, alkylcarbonyl, alkoxycarbonyl, or alkylcarbonyloxy group with 1 to 12 carbon atoms and further one or more of carbon atoms in these groups may be substituted with a silicon atom; Z.sup.1 denotes O, CO, COO, OCO, NRCO, CONR groups, or a direct bond; R denotes a hydrogen atom, or a straight alkyl or alkenyl group with 1 to 6 carbon atoms; P.sup.1 and P.sup.2 each denote a radical polymerizable group, one of P.sup.1 and P.sup.2 is an acryloylamino or a methacryloylamino group, and the other of P.sup.1 and P.sup.2 is an acryloyl or a methacryloyl group; and n.sup.1 denotes 0 or 1, ##STR00054## where, in the chemical formulas (6-1) to 6-8): R.sup.3 and R.sup.4 may be the same or different, and denote a -Sp.sup.8-P group, a hydrogen atom, a halogen atom, CN, NO.sub.2, NCO, NCS, OCN, SCN, SF.sub.5, or a straight or branched alkyl or aralkyl with 1 to 12 carbon atoms, or phenyl group; at least one of R.sup.3 and R.sup.4 contains a -Sp.sup.8-P group; P denotes a radical polymerizable group; Sp.sup.8 denotes a straight, branched or cyclic alkylene or alkyleneoxy group with 1 to 6 carbon atoms, or a direct bond; in the case where at least one of R.sup.3 and R.sup.4 is an alkyl or aralkyl with 1 to 12 carbon atoms or phenyl group, a hydrogen atom included in R.sup.3 and R.sup.4 may be substituted with a fluorine atom, a chlorine atom, or a -Sp.sup.8-P group; and a CH.sub.2 group included in R.sup.3 and R.sup.4 may be substituted with O, S, NH, CO, COO, OCO, OCOO, OCH.sub.2, CH.sub.2O, SCH.sub.2, CH.sub.2S, N(CH.sub.3), N(C.sub.2H.sub.5), N(C.sub.3H.sub.7), N(C.sub.4H.sub.9), CF.sub.2O, OCF.sub.2, CF.sub.2S, SCF.sub.2, N(CF.sub.3), CH.sub.2CH.sub.2, CF.sub.2CH.sub.2, CH.sub.2CF.sub.2, CF.sub.2CF.sub.2, CHCH, CFCF, CC, CHCHCOO, or OCOCHCH group unless an oxygen atom, a sulfur atom, and a nitrogen atom neighbor one another, ##STR00055## where, in the chemical formula (7): R.sup.5 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; R.sup.6 denotes a straight or branched alkyl or alkenyl group with 1 to 4 carbon atoms; P denotes the same or different radical polymerizable group; Sp.sup.9 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond; and Sp.sup.10 denotes a straight, branched, or cyclic alkylene, alkyleneoxy, or alkylenecarbonyloxy group with 1 to 6 carbon atoms, or a direct bond, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18): ##STR00056##
21. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (11): ##STR00057##
22. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by one of the following chemical formulas (5-10), (5-12), (5-16), and (5-18); and the second monomer is a compound represented by the following chemical formula (12): ##STR00058##
23. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (11): ##STR00059##
24. The production method for a liquid crystal display device according to claim 3, wherein the first monomer represented by the chemical formula (2) is a compound represented by the following chemical formula (9); and the second monomer is a compound represented by the following chemical formula (12): ##STR00060##
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
DESCRIPTION OF EMBODIMENTS
(5) An aspect of the present invention will be described in more detail referring to the drawings in the following embodiments, but is not limited to these embodiments.
(6) A liquid crystal display device produced using a liquid crystal composition in an aspect of the present invention, a liquid crystal display device in an aspect of the present invention, and a liquid crystal display device produced by the production method in an aspect of the present invention exhibit excellent display properties while being used for display devices, for example, a television, a personal computer, a mobile phone, an information display, etc.
Embodiment 1
(7) Hereinafter, one example of a liquid crystal display device of Embodiment 1 will be described.
(8) As illustrated in
(9) The radical polymerizable monomer 104 produces a radical by irradiating the liquid crystal layer 105 with light and using the radical as active species, the radical polymerizable group of the radical polymerizable monomer 104 successively starts and promotes chain polymerization to be polymerized. The polymer formed by the polymerization is deposited in form of a polymer layer (PSA layer) 107 on the alignment film 108 formed on the substrates 110 and 120 as illustrated in
(10) As described above, it is supposed that stains and display unevenness generated in high temperature and high humidity environments are caused by penetration of the liquid crystal layer with water, an impurity, or the like. If the liquid crystal layer is penetrated with water, an impurity, or the like, the voltage holding ratio (VHR) is lowered and direct current offset voltage (hereinafter, also referred to as remaining DC voltage) tends to be generated easily in the inside of the liquid crystal layer. Since having an amide group, the radical polymerizable monomer 104 can form a hydrogen bond with water, a water-soluble impurity, or the like. Because of that, the remaining amount of water, an impurity, or the like in the liquid crystal layer can be lessened by forming the polymer layer 107 by using the radical polymerizable monomer 104 and thus decrease of the voltage holding ratio (VHR) and generation of the remaining DC voltage can be suppressed. As a result, it is made possible to obtain a liquid crystal display device which can keep high display quality even in high temperature and high humidity environments.
(11) In a conventional PSA technique, a polymerization initiator is usually used but in the case where a polymerization initiator (e.g. Irgacure 651 or the like) is used, products formed by cleavage resulted from ultraviolet irradiation float as impurities in a liquid crystal and consequently lower the voltage holding ratio (VHR). In Embodiment 1, since the radical polymerizable monomer 104 produce a radical by itself, such a polymerization initiator is not required and thus impurities derived from the polymerization initiator are not produced. As a result, high voltage holding ratio (VHR) can be maintained. Further, since having two polymerizable groups, the radical polymerizable monomer 104 is easy to be taken in a polymer layer 107 when the polymer layer 107 is formed and hardly remains as an impurity in the liquid crystal layer and consequently does not lower the voltage holding ratio (VHR).
(12) As illustrated in
(13) In Embodiment 1, at the time of carrying out the PSA polymerization step, a polymer is formed following the liquid crystal molecules aligned in the state that voltage not lower than the threshold value is applied to the liquid crystal layer 105 by irradiating the liquid crystal layer 105 with light in the state that voltage not lower than the threshold value is applied. In this case, the polymer layer to be formed is to have a structure for defining the pre-tilt angle to the liquid crystal molecules even in the state that no voltage is applied thereafter. Further, in the case where one or more kind radical polymerizable monomers in Embodiment 1 are used, a polymer layer can be produced and liquid crystal molecules can be aligned in a specified direction on the substrate face without applying voltage not lower than the threshold value to the liquid crystal layer 105 at the time of the PSA polymerization step by carrying out an alignment treatment for the alignment film 108.
(14) Other constituent elements of a liquid crystal display device of Embodiment 1 will be described in detail.
(15) In the liquid crystal display device of Embodiment 1, the array substrate 110, the liquid crystal layer 105 and the color filter substrate 120 are layered in this order from the back side of the liquid crystal display device to the observation side. Polarizing plates are installed in the back side of the array substrate 110 and in the observation side of the color filter substrate 120. A retardation film may be arranged for these polarizing plates and the polarizing plates may be circular polarization plates.
(16) The liquid crystal display device of Embodiment 1 may be a transmission type, a reflection type, and a transmission/reflection combined type. In the case of a transmission type or a transmission/reflection combined type, the liquid crystal display device of Embodiment 1 is further equipped with a back light unit. The back light unit is arranged further in the back side of the array substrate 110 and arranged in a manner that light is transmitted through the array substrate 110, the liquid crystal layer 105, and the color filter substrate 120 in this order. In the case of a reflection type or a transmission/reflection combined type, the array substrate 110 is equipped with a reflector for reflecting light from outside. Further, in a region in which at least the reflected light is used for display, the polarizing plate of the color filter substrate 120 is required to have a circular polarization plate equipped with so-called /4 retardation film.
(17) The liquid crystal layer 105 is filled with a liquid crystal material having a property of aligning in a specified direction by applying a certain voltage. The alignment property of the liquid crystal molecules in the liquid crystal layer 105 is controlled based on application of voltage not lower than the threshold value. The liquid crystal material may be one having positive anisotropy of dielectric constant and one having negative anisotropy of dielectric constant.
(18) The above-mentioned alignment film 108 may be either a vertical alignment film or a horizontal alignment film. A vertical alignment film means an alignment film by which liquid crystal molecules are aligned vertically to the substrate face at the time of no voltage application and may be subjected to an alignment treatment. Vertical alignment means that an average initial tilt angle of liquid crystal molecules to the substrate face is 60 to 90 and preferably 80 to 90. A horizontal alignment film means an alignment film by which liquid crystal molecules are aligned horizontally to the substrate face at the time of no voltage application and may be subjected to an alignment treatment. Horizontal alignment means that an average initial tilt angle of liquid crystal molecules to the substrate face is 0 to 30 and preferably 0 to 10. Tilt angle is an angle between the major axis of liquid crystal molecules and the substrate face and is defined in a range of 0 to 90 and average tilt angle is sometimes referred to as tilt angle. The average tilt angle of liquid crystal molecules to each substrate at the time of no voltage application is called as average initial tilt angle and hereinafter, simply referred to also as pre-tilt angle. An alignment treatment method may be a rubbing method, a photo-alignment method, etc.
(19) The array substrate 110 and the color filter substrate 120 may be stuck by using a sealing material and those which are hardened by heat, those which are hardened by ultraviolet irradiation, and those which are hardened by both heat and ultraviolet irradiation may be used as the sealing material.
(20) Regarding the liquid crystal display device of Embodiment 1, the liquid crystal display device (e.g. a mobile phone, a monitor, a liquid crystal TV (television), and information display) is disassembled and the monomer components existing in the polymer layer are analyzed by carrying out chemical analysis using NMR (nuclear magnetic resonance), FT-IR (Fourier transform infrared spectroscopy), MS (mass spectrometry), etc. and thus the types of the monomer components can be determined.
Embodiment 2
(21) Embodiment 2 is the same as Embodiment 1, except that another monomer having a structure for producing a radical by light irradiation is used in addition to the radical polymerizable monomer used in Embodiment 1.
(22) Hereinafter, one example of a liquid crystal display device of Embodiment 2 will be described.
(23) As illustrated in
(24) Both of the first radical polymerizable monomer 204 and the second radical polymerizable monomer 206 independently produce a radical by irradiating the liquid crystal layer 205 with light and using the radical as active species, the radical polymerizable groups of the first radical polymerizable monomer 204 and the second radical polymerizable monomer 206 successively start and promote chain polymerization to be polymerized. The polymer formed by the polymerization is deposited in the form of a polymer layer (PSA layer) 207 on the alignment film 208 formed on the substrates 210 and 220 as illustrated in
(25) As illustrated in
(26) In the same manner as in Embodiment 1, in Embodiment 2, it is also made possible to obtain a liquid crystal display device which can keep high display quality even in high temperature and high humidity environments. Use of a monomer having a structure for producing a radical by light irradiation in combination makes it possible to form the polymer layer within a short irradiation time and thus improve the throughput.
Synthesis Example
(27) Hereinafter, described is a synthesis example for synthesizing 1-methacrylamino-5-methacryloxynaphthalene as a practical example of a radical polymerizable monomer represented by the above-mentioned formula (1).
(28) As illustrated in the following chemical reaction formula (8), 2.0 g of 1-amino-5-hydroxynaphthalene made available in markets was dissolved in 14 g of tetrahydrofuran (THF) and 3.18 g of triethylamine (TEA) and 0.15 g of 4-dimethylaminopyridine (DMAP) were added to the obtained solution and stirred and cooled until the solution temperature became 15 C. A solution obtained by dissolving 4.84 g of methacrylic anhydride in 5 ml of THF was dropwise added to the above-mentioned resulting solution in 10 minutes. On completion of the dropwise addition, the solution mixture was stirred for 2 hours and mixed with 30 g of an aqueous 1% HCl solution and stirred further for 10 minutes. Thereafter, extraction was carried out with 55 g of methyl isobutyl ketone and the extract was washed with pure water 4 times. Thereafter, the residue obtained by removing the solvent was refined by column chromatography using an ethyl acetate/hexane (10/90) solution as an eluent to obtain the following compound at 22% yield.
(29) ##STR00012##
(30) The analysis result of the obtained compound by .sup.1H-NMR (400 MHz) is as follows. .sup.1H-NMR (CDCl.sub.3, ppm): =2.16 (s, 3H, methyl group), 2.17 (s, 3H, methyl group), 5.57 (s, 1H, vinyl group), 5.88 (s, 1H, vinyl group), 5.96 (s, 1H, vinyl group), 6.53 (s, 1H, vinyl group), 7.25 (d, 2H, benzene ring), 7.53 (t, 1H, benzene ring), 7.75 (m, 2H, benzene ring), 7.91 (s, 1H, amino group), 8.06 (d, 1H, benzene ring)
(31) According to the above-mentioned analysis result, the obtained compound was proved to be the aimed compound, 1-methacrylamino-5-methacryloxynaphthalene.
(32) (Evaluation Test 1)
(33) Hereinafter, a liquid crystal cell of Example 1 practically produced according to Embodiment 1 will be described.
(34) At first, a pair of substrates respectively having a transparent electrode on the surface were prepared and after the substrates were washed, an alignment film material was applied to both substrates to form a vertical alignment film of a polyimide. After the alignment film formation, the alignment film was pre-baked at 80 C. for 5 minutes and successively post-baked at 200 C. for 60 minutes. Thereafter, a sealing material was applied to one substrate and while ultraviolet rays being radiated at 5 J/cm.sup.2, a liquid crystal composition containing a liquid crystal material having negative anisotropy of dielectric constant and a radical polymerizable monomer was dropped. The sealing material was temporarily hardened by dropping the liquid crystal composition while irradiating with ultraviolet rays. Thereafter, beads were dispersed as a spacer to the counter substrate and the substrates were stuck to each other and the sealing material was actually hardened by heating at 100 C.
(35) In Example 1, a naphthalene compound represented by the following formula (9) was added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal composition. The compound represented by the following formula (9) was 1-methacrylamino-5-methacryloxynaphthalene obtained by the above-mentioned Synthesis Example.
(36) ##STR00013##
(37) As comparative objects to Example 1, Comparative Examples 1 and 2 were produced. In Comparative Example 1, a compound represented by the following formula (10) was added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal composition. In Comparative Example 2, no radical polymerizable monomer was added.
(38) ##STR00014##
(39) In the state that 10 V voltage was applied between transparent electrodes included in the upper and lower substrates, Example 1 and Comparative Examples 1 and 2 were irradiated with 2.57 mW/cm.sup.2 of non-polarized ultraviolet rays from a normal direction for 20 minutes to polymerize the radical polymerizable monomers and to complete liquid crystal cells. A black light FHF-32BLB (wavelength region: 300 to 370 nm) manufactured by TOSHIBA Lighting & Technology Corporation was used as a light source for the non-polarized ultraviolet rays.
(40) Regarding the completed respective liquid crystal cells, initial voltage holding ratio (VHR), voltage holding ratio (VHR) after an aging test, and remaining DC voltage after the aging test were measured for the respective liquid crystal cells. The aging test was carried out by leaving the cells in the environments of 45 C. and 90% humidity for 1000 hours.
(41) The aging test was carried out in high temperature and high humidity environments and the voltage holding ratio (VHR) and the remaining DC voltage after the aging test were measured to evaluate the degree of occurrence of the above-mentioned stains and display unevenness. In the case where the voltage holding ratio (VHR) is high and the remaining DC voltage is low after the aging test, it can be said that such a liquid crystal display device can keep high display quality even in high temperature and high humidity environments.
(42) The voltage holding ratio (VHR) was measured by using a 6254 model liquid crystal physical property measurement system manufactured by TOYO Corporation. At first, pulsed voltage was applied to between electrodes included in both substrates of each liquid crystal cell to electrically charge between electrodes. Thereafter, potential between electrodes was measured for 16.6 ms open period (period for applying no voltage) and the ratio of the electric charge retained was measured.
(43) The remaining DC voltage was measured by applying 1V DC offset voltage to each liquid crystal cell for 10 hours and employing a flicker elimination method.
(44) The following Table 1 represents the measurement results of the initial voltage holding ratio (initial VHR), voltage holding ratio (VHR) after the aging test, and remaining DC voltage after the aging test for Example 1 and Comparative Examples 1 and 2.
(45) TABLE-US-00001 TABLE 1 Concentration of Remaining DC monomer based on Initial VHR(%) voltage (mV) entire liquid VHR after aging after aging crystal composition (%) test test Example 1 Formula (9): 99.4 98.1 20 0.25(weight %) Comparative Formula (10): 99.1 93.0 130 Example 1 0.25(weight %) Comparative No monomer 99.4 93.2 170 Example 2 addition (no polymer layer)
(46) In Example 1, the initial voltage holding ratio (initial VHR) was as high as 99% or higher and voltage holding ratio (VHR) after the aging test was not so much decreased and higher than that of Comparative Examples 1 and 2. The remaining DC voltage after the aging test for Example 1 represented a significantly-low value as compared with that for Comparative Examples 1 and 2. On the other hand, in Comparative Examples 1 and 2, the initial voltage holding ratio (initial VHR) was high but the voltage holding ratio (VHR) after the aging test was lowered to 93% level for both. The remaining DC voltage was 130 mV for Comparative Example 1 and 170 mV for Comparative Example 2 and so high for both.
(47) According to the above-mentioned results, it is supposed that since having an amide group, the polymer layer (PSA layer) formed from the compound represented by the formula (9) of Example 1 formed hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test was high and the remaining DC voltage was low.
(48) On the other hand, it is supposed that although forming a polymer layer, the compound represented by the formula (10) used in Comparative Example 1 had no amide group and therefore failed to sufficiently form hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test was lowered and high remaining DC voltage was generated. In Comparative Example 2, it is supposed that since water, impurities, etc., penetrate the liquid crystal layer, the voltage holding ratio (VHR) after the aging test was lowered and high remaining DC voltage was generated.
(49) As described above, use of a monomer having an amide group and represented by the formula (9) makes it possible to obtain a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments.
(50) (Evaluation Test 2)
(51) Hereinafter, liquid crystal cells of Examples 2 to 4 practically produced according to Embodiment 2 will be described. The production method for a liquid crystal cell employed in Evaluation Test 2 was the same as that in Evaluation Test 1, except that a monomer having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or by self-cleavage reaction by light irradiation was added to a liquid crystal composition and that the light irradiation time for polymerizing the radical polymerizable monomer was changed to 10 minutes.
(52) The liquid crystal cells produced in Evaluation Test 2 were obtained from the following Examples 2 to 4. In Examples 2 to 4, naphthalene compounds represented by the following formula (9) were added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal compositions, respectively.
(53) In Examples 2 to 4, monomers having a structure for producing a radical by hydrogen abstraction reaction or self-cleavage reaction by light irradiation were added. In Example 2, a benzophenone compound represented by the following formula (11) was added in an amount of 0.05 weight %: in Example 3, a benzyl compound represented by the following formula (12) was added in an amount of 0.05 weight %: and in Example 4, a benzylketal compound represented by the following formula (13) was added in an amount of 0.05 weight % based on the entire liquid crystal compositions, respectively.
(54) The compounds represented by the following formulas (11) and (12) are monomers having a structure for producing a radical by hydrogen abstraction reaction by light irradiation and the compound represented by the following formula (13) is a monomer having a structure for producing a radical by self-cleavage reaction by light irradiation.
(55) ##STR00015##
(56) Regarding the completed respective liquid crystal cells, initial voltage holding ratio (VHR), voltage holding ratio (VHR) after an aging test, and remaining DC voltage after the aging test were measured for the respective liquid crystal cells. The measurement method for voltage holding ratio (VHR), the measurement method for remaining DC voltage, and the method for aging test were the same as those in Evaluation Test 1.
(57) The following Table 2 represents the measurement results of the initial voltage holding ratio (initial VHR), voltage holding ratio (VHR) after the aging test, and remaining DC voltage after the aging test for Examples 2 to 4.
(58) TABLE-US-00002 TABLE 2 Concentration of Remaining DC monomer based on Initial VHR(%) voltage (mV) entire liquid VHR after aging after aging crystal composition (%) test test Example 2 Formula (9): 99.4 97.9 20 0.25(weight %) + Formula (11): 0.05(weight %) Example 3 Formula (9): 99.4 97.7 30 0.25(weight %) + Formula (12): 0.05(weight %) Example 4 Formula (9): 99.4 98 10 0.25(weight %) + Formula (13): 0.05(weight %)
(59) In all of Examples 2 and 4, the initial voltage holding ratio (initial VHR) was as high as 99% or higher and the voltage holding ratio (VHR) after the aging test was also a high value. In all of Examples 2 and 4, the remaining DC voltage was a low value.
(60) From the above-mentioned results, a polymer layer can be formed by light irradiation within a short time by using a radical polymerizable monomer having an amide group represented by the above-mentioned formula (9) in combination with a monomer represented by the above-mentioned formulas (11) and (12) and having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or a monomer represented by the above-mentioned formula (13) and having a structure for producing a radical by self-cleavage reaction by light irradiation. It is supposed that since having an amide group, the formed polymer layer formed hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test was high and the remaining DC voltage was low.
(61) As described above, a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments was obtained by using a monomer having an amide group as represented by the above-mentioned formula (9) in combination with a monomer having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or a monomer having a structure for producing a radical by self-cleavage reaction by light irradiation.
(62) (Evaluation Test 3)
(63) Hereinafter, a liquid crystal cell of Example 5 practically produced according to Embodiment 1 will be described. The production method for a liquid crystal cell employed in Evaluation Test 3 is the same as that employed in Evaluation Test 1, except that a polyimide horizontal alignment film with low imidation ratio was formed on the substrates and that a liquid crystal material with positive anisotropy of dielectric constant was used.
(64) In Example 5, a naphthalene compound represented by the above-mentioned formula (9) was added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal composition.
(65) As comparative objects to Examples, Comparative Examples 3 and 4 were produced. In Comparative Example 3, a compound represented by the above-mentioned formula (10) was added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal composition. In Comparative Example 4, no radical polymerizable monomer was added.
(66) Regarding the completed respective liquid crystal cells, initial voltage holding ratio (VHR), voltage holding ratio (VHR) after an aging test, and remaining DC voltage after the aging test were measured for the respective liquid crystal cells. The measurement method for voltage holding ratio (VHR), the measurement method for remaining DC voltage, and the method for aging test were the same as those in Evaluation Test 1.
(67) The following Table 3 represents the measurement results of the initial voltage holding ratio (initial VHR), voltage holding ratio (VHR) after the aging test, and remaining DC voltage after the aging test for Example 5 and Comparative Examples 3 and 4.
(68) TABLE-US-00003 TABLE 3 Concentration of Remaining DC monomer based on Initial VHR(%) voltage (mV) entire liquid VHR after aging after aging crystal composition (%) test test Example 5 Formula (9): 98.4 97.0 0 0.25(weight %) Comparative Formula (10): 98.3 92.5 120 Example 3 0.25(weight %) Comparative No monomer 96.5 90.1 170 Example 4 addition (no polymer layer)
(69) In Example 5, the initial voltage holding ratio (initial VHR) was as high as 98% or higher, and voltage holding ratio (VHR) after the aging test was not so much decreased and higher than that of Comparative Examples 3 and 4. The remaining DC voltage after the aging test for Example 5 represented a significantly-low value as compared with that for Comparative Examples 3 and 4. On the other hand, in Comparative Examples 3 and 4, the initial voltage holding ratio (initial VHR) was high but the voltage holding ratio (VHR) after the aging test was lowered to 92% level for Comparative Example 3 and to 90% level for Comparative Example 4. The remaining DC voltage was 120 mV for Comparative Example 3 and 170 mV for Comparative Example 4 and so high for both.
(70) According to the above-mentioned results, it is supposed that since having an amide group, the polymer layer (PSA layer) formed from the compound represented by the formula (9) of Example 5 formed hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test is high and the remaining DC voltage is low.
(71) On the other hand, it is supposed that although forming a polymer layer, the compound represented by the formula (10) used in Comparative Example 3 had no amide group and therefore failed to sufficiently form hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test was lowered and high remaining DC voltage was generated. In Comparative Example 4, it is supposed that since water, impurities, etc., penetrated the liquid crystal layer, the voltage holding ratio (VHR) after the aging test was lowered and high remaining DC voltage was generated.
(72) As described above, even in the case where a polyamic acid alignment film, that is, a polyimide horizontal alignment film with low imidation ratio, is used, use of a monomer having an amide group and represented by the formula (9) makes it possible to obtain a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments.
(73) (Evaluation Test 4)
(74) Hereinafter, liquid crystal cells of Examples 6 to 8 practically produced according to Embodiment 2 will be described. The production method for a liquid crystal cell employed in Evaluation Test 4 was the same as that in Evaluation Test 3, except that a monomer having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or by self-cleavage reaction by light irradiation was added to a liquid crystal composition and that the light irradiation time for polymerizing the radical polymerizable monomer was changed to 10 minutes.
(75) The liquid crystal cells produced in Evaluation Test 4 were obtained from the following Examples 6 to 8. In Examples 6 to 8, naphthalene compounds represented by the above-mentioned formula (9) were added as a radical polymerizable monomer in an amount of 0.25 weight % based on the entire liquid crystal compositions, respectively.
(76) In Examples 6 to 8, monomers having a structure for producing a radical by hydrogen abstraction reaction or self-cleavage reaction by light irradiation were added. In Example 6, a benzophenone compound represented by the above-mentioned formula (11) was added in an amount of 0.05 weight %: in Example 7, a benzyl compound represented by the above-mentioned formula (12) was added in an amount of 0.05 weight %: and in Example 8, a benzylketal compound represented by the above-mentioned formula (13) was added in an amount of 0.05 weight % based on the entire liquid crystal compositions, respectively.
(77) The compounds represented by the above-mentioned formulas (11) and (12) are monomers having a structure for producing a radical by hydrogen abstraction reaction by light irradiation and the compound represented by the above-mentioned formula (13) is a monomer having a structure for producing a radical by self-cleavage reaction by light irradiation.
(78) Regarding the completed respective liquid crystal cells, initial voltage holding ratio (VHR), voltage holding ratio (VHR) after an aging test, and remaining DC voltage after the aging test were measured for the respective liquid crystal cells. The measurement method for voltage holding ratio (VHR), the measurement method for remaining DC voltage, and the method for aging test were the same as those in Evaluation Test 1.
(79) The following Table 4 represents the measurement results of the initial voltage holding ratio (initial VHR), voltage holding ratio (VHR) after the aging test, and remaining DC voltage after the aging test for Examples 6 to 8.
(80) TABLE-US-00004 TABLE 4 Concentration of Remaining DC monomer based on Initial VHR(%) voltage (mV) entire liquid VHR after aging after aging crystal composition (%) test test Example 6 Formula (9): 98.6 97.0 10 0.25(weight %) + Formula (11): 0.05(weight %) Example 7 Formula (9): 98.5 96.5 30 0.25(weight %) + Formula (12): 0.05(weight %) Example 8 Formula (9): 98.7 97.1 0 0.25(weight %) + Formula (13): 0.05(weight %)
(81) In all of Examples 6 to 8, the initial voltage holding ratio (initial VHR) was as high as 98% or higher and the voltage holding ratio (VHR) after the aging test was not so much lowered. In all of Examples 6 and 8, the remaining DC voltage was a low value.
(82) From the above-mentioned results, a polymer layer can be formed by light irradiation within a short time by using a radical polymerizable monomer having an amide group represented by the above-mentioned formula (9) in combination with a monomer represented by the above-mentioned chemical formulas (11) and (12) and having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or a monomer represented by the above-mentioned formula (13) and having a structure for producing a radical by self-cleavage reaction by light irradiation. It is supposed that since having an amide group, the formed polymer layer formed hydrogen bonds with water, impurities, etc., penetrating the liquid crystal layer and accordingly, the voltage holding ratio (VHR) after the aging test was high and the remaining DC voltage was low.
(83) As described above, a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments was obtained by using a monomer having an amide group as represented by the above-mentioned formula (9) in combination with a monomer having a structure for producing a radical by hydrogen abstraction reaction by light irradiation or a monomer having a structure for producing a radical by self-cleavage reaction by light irradiation.
(84) According to the results of Evaluation Tests 1 to 4, a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments can be obtained by using either a vertical alignment film or a horizontal alignment film. Further, a liquid crystal display device capable of keeping high display quality even in high temperature and high humidity environments can be obtained by using a liquid crystal material with positive anisotropy of dielectric constant and a liquid crystal material with negative anisotropy of dielectric constant.
REFERENCE SIGNS LIST
(85) 103, 203 Sealing material 104, 204 (First) radical polymerizable monomer 105, 205 Liquid crystal layer 206 (Second) radical polymerizable monomer 107, 207 Polymer layer (PSA layer) 108, 208 Alignment film 110, 210 Array substrate 120, 220 Color filter substrate