Telemark ski bindings systems and methods

Abstract

The present invention relates to a ski binding used in telemark skiing. An exemplary system maintains a toe of a ski boot in association with a ski while permitting a heel of the ski boot to elevate to a top surface of the ski. The binding system comprises several complex subsystems, such as a toe mating mechanism, a toe plate system, a base plate system, a heel fastening mechanism, a sliding plate system, and rail system.

Claims

1. A telemark ski binding system comprising: a toe mating mechanism having a toe bail and a knuckle; a toe block mechanism, the toe bail of said toe mating mechanism is pivotably coupled to said toe block mechanism, the knuckle of said toe mating mechanism is pivotably coupled to said toe block mechanism, said toe bail and knuckle pivotal on the same axis; a base plate system having a base plate, said base plate adjustably and detachably engageable with said toe block mechanism; and a rear case, said rear case engageable to couple to said base plate system; a rail forming a part of said base plate system, wherein during operation of the telemark ski binding system, said rear case lowers onto the rail; a main tube coupled to said rear case; wherein the rear case translates along a longitudinal axis of the main tube and is constrained from translating laterally with respect to the main tube; and wherein the rear case comprises a precision bearing surface that mates with the main tube, the precision bearing surface delimits an interior cylindrical hollow, said hollow in a portion of the rear case and said precision bearing surface slides over the main tube when the rear case translates along the longitudinal axis.

2. A telemark ski binding system comprising: a toe mating mechanism having a toe bail and a knuckle; a toe block mechanism, the toe bail of said toe mating mechanism is pivotably coupled to said toe block mechanism, the knuckle of said toe mating mechanism is pivotably coupled to said toe block mechanism, said toe bail and knuckle pivotal on the same axis; a base plate system having a base plate, said base plate adjustably and detachably engageable with said toe block mechanism; and a rear case, said rear case coupled to said toe block mechanism; a rail forming a part of said base plate system, wherein during operation of the telemark ski binding system, said rear case lowers onto the rail a heel fastening mechanism which constrains a heel laterally and torsionally when the heel is coupled to the telemark ski binding system, a sole block coupled to said heel fastening mechanism; said rear case coupled to said sole block; a main tube coupled to said rear case; wherein the rear case translates along a longitudinal axis of the main tube and is constrained from translating laterally with respect to the main tube; wherein when the base plate system is connected to a ski, the telemark ski binding system transfers torsional and rotational forces generated at the heel, when the heel is coupled to the telemark ski binding system; and wherein the rear case comprises a precision bearing surface that mates with the main tube, the precision bearing surface delimits an interior cylindrical hollow, said hollow in a portion of the rear case, and said bearing surface slides over the main tube when the rear case translates along the longitudinal axis.

3. The heel fastening mechanism of claim 2, further comprising: a heel bail component; and a heel clip component; wherein the heel bail is connected to the sole block and at an angle with respect to a surface of the sole block; and wherein the heel clip is rotatably attached to the heel bail.

4. The telemark binding system of claim 3, wherein the sole block further comprises: a rigid connection to the rear case which is rigidly connected to the heel mating mechanism; and a dovetail mechanism that allows translation only in the longitudinal direction.

5. A telemark ski binding system comprising: a base plate system; a heel fastening mechanism which constrains a heel laterally and torsionally when the heel is coupled to the telemark ski binding system, a sole block; a rear case; a main tube; wherein the heel fastening mechanism is rigidly connected to the sole block; wherein the sole block is rigidly connected to the rear case and the rear case is coupled to a toe block; wherein the rear case translates along a longitudinal axis of the main tube and is constrained from translating laterally with respect to the main tube; wherein when the base plate system is connected to a ski, the telemark ski binding system transfers torsional and rotational forces generated at the heel to the ski when the heel is coupled to the telemark ski binding system; and wherein the rear case further comprises a precision bearing surface that mates with the main tube, the precision bearing surface delimits an interior cylindrical hollow, said hollow in a portion of the rear case, and said rear case slides over the main tube when the rear case translates along the longitudinal axis.

6. A telemark ski binding system comprising: a base plate system; a heel fastening mechanism which constrains a heel laterally and torsionally when the heel is coupled to the telemark ski binding system, a sole block; a rear case; a main tube; and wherein the heel fastening mechanism is rigidly connected to the sole block; wherein the sole block is rigidly connected to the rear case and the rear case is coupled to the toe block; wherein the rear case translates along a longitudinal axis of the main tube and is constrained from translating laterally with respect to the main tube; wherein when the base plate system is connected to a ski, the telemark ski binding system transfers torsional and rotational forces generated at the heel to the ski, when the heel is coupled to the telemark ski binding system; and wherein the rear case further comprises a precision bearing surface that mates with the main tube, the precision bearing surface delimits an interior cylindrical hollow, said hollow in a portion of the rear case, and said rear case slides over the main tube when the rear case translates along the longitudinal axis.

7. The heel fastening mechanism of claim 5, further comprising: a heel bail; and a heel clip; wherein the heel bail is rigidly connected to the sole block at an angle with respect to a surface of the sole block that is parallel to the ski; and wherein the heel clip is rotatably attached to the heel bail.

8. The telemark binding system of claim 7, wherein the sole block further comprises: a rigid connection to the rear case which is rigidly connected to the heel fastening mechanism; and a dovetail mechanism that allows translation only in the longitudinal direction.

9. The telemark ski binding system of claim 2, further comprising; a bottom rail; wherein the rail is a top rail and the top rail slides longitudinally along the bottom rail; and wherein the top rail is fixed in place at any one location of a plurality of positions during installation; and wherein the bottom rail is rigidly connected to the ski.

10. A telemark ski binding system comprising: a base plate system; a heel fastening mechanism which constrains a heel laterally and torsionally when the heel is coupled to the telemark ski binding system; a sole block; a rear case; a main tube; and wherein the heel fastening mechanism is connected to the sole block; wherein the sole block is rigidly connected to the rear case and the rear case is coupled to a toe block; wherein the rear case translates along a longitudinal axis of the main tube and is constrained from translating laterally with respect to the main tube; wherein when the base plate system is connected to a ski, the telemark ski binding system transfers torsional and rotational forces generated at the heel to the ski, when the heel is coupled to the telemark ski binding system; and said telemark binding further comprising: a compression spring contained within a cylindrical hollow of the main tube; wherein the rear case has a cylindrical inner cavity feature and the inner cavity feature concentrically aligns with the main tube outer diameter; wherein the main tube is configured as a hollow cylinder and the hollow cylinder has a longitudinally slotted feature wherein forces from the rear case are transferred to the compression spring through the slotted feature.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In order to better understand the invention and to see how it may be carried out in practice, some preferred embodiments are next described, by way of non-limiting examples only, with reference to the accompanying drawings, in which like reference characters denote corresponding features consistently throughout similar embodiments in the attached drawings.

(2) FIG. 1A is an isometric view of the invention in the down position

(3) FIG. 1B is an isometric view of the invention in the up position

(4) FIG. 2 is a detailed view of the toe bail region

(5) FIG. 3 is a detailed view, cross-section through the main pivot

(6) FIG. 4 is a detailed view of the heel fastening system region

(7) FIG. 5 is a detailed exploded view of the bottom rail and top rail region

(8) FIG. 6 is a detailed view of the main tube region.

(9) FIG. 7 is an exploded assembly view of the invention.

(10) FIG. 8 is an isometric view of the assembly with the tech toe mechanism.

(11) FIG. 9 is an exploded view of the assembly with the tech toe mechanism.

(12) FIG. 10 is a cross sectional view of the assembly

(13) FIG. 11 is a detailed partial cross sectional view of the assembly

(14) FIG. 12 is a partial side view of the assembly illustrating features that minimize snow accumulation.

(15) FIG. 13 is an isometric view of the top rail component, illustrating snow accumulation deterrent and removal features of the top rail.

(16) FIG. 14A-D are detailed views of the heel fastening system and a step-in mechanism; FIG. 14A shows the ski representatively at 200.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(17) In one preferred embodiment, the toe mating mechanism 010 comprises a toe bail 015 and knuckle 035 that pivots on the same axis. The toe bail 015 is rigidly connected to the toe lug 021, which pivots with respect to the toe block 022 along the longitudinal axis of the main pivot 023 at center of shoulder bolt 026. The toe block 022 is rigidly connected to the baseplate 055 at one of several locations through a hole 059 by fastener 061. Thus the position of the toe block 022 to the baseplate 055 is customizable to the user. This also allows the user to quickly and easily move the binding from one set of skis that have the baseplate 055 attached. The baseplate 055 is fastened to the top planar surface of the ski at several locations by screws 024 or other mechanical fasteners. Thus, the toe bail 015 rotates or pivots with respect to the top planar surface of the ski at the main pivot 023. The knuckle 035 rotates with respect to the toe block 022 about the same center of rotation of main pivot 023, and thus rotates with respect to the ski at the same center longitudinal axis of the shoulder bolt 026. Therefore the axis of rotation of the toe bail 015 is coincident to the axis of the sliding plate mechanism 030 which allows the forward (toward the toe) flex of the boot during the telemark turn and eliminates the rocker launch or elf toe effect.

(18) In accordance with another embodiment, the toe plate system 020 is designed to improve lateral and torsional control of the ski. Lateral edge control is described as the ability of the skier to precisely control movement of the ski's lateral edge during a turn. The extent of lateral edge control comes from the efficiency of the transmission of forces from the lower leg and foot to the ski through the boot and binding mechanism. The sliding plate system 030 of the present invention connects the boot to the ski through a series of rigid components. The heel fastening mechanism 040 is fastened to the sole block 044 at the heel lug 043 via the shoulder bolt 054. The sole block 044 is rigidly attached to the rear case 052 with a fastener 056. The rear case 052 may translate along the longitudinal axis of the main tube 051 but precision bearing surfaces of the rear case bearing 057 prevent any lateral movement. The main tube 051 contains the main spring 090. The main spring 090 is constrained at the proximal location by the spring plug 080 and by the tube plug 085 distally as shown in FIG. 10. The rear case bearings 057 are fixed to the rear case 052 and maintain a precise smooth fit for longitudinal travel along the main tube's outer diameter to prevent lateral movement.

(19) In accordance with another embodiment, the toe plate system 020 comprises a moveable customizable pivot 037, 038, and 039 to change the activeness of the system by the user. The forces exerted on the boot from the binding are transmitted from the toe plate system 020 to the boot via the toe bail 015 and toe block 022. The toe bail and sliding plate system 030 may be moved via the main pivot 023 at positions 037, 038 or 039. By changing the pivot position from 037 to 038, or to 039, the resultant forces imparted to the boot and thus the ski from the binding change and thus creates a customizable feel during free heel telemark skiing. Feel is meant to explain that the user can experience a change in responsiveness of the binding to the user's movement and thus generation of force on the binding. This is due to the fact that moving the main pivot 023 moves the toe of the boot relative to the front edge of the toe block 022. When the pivot is in the most forward position 039, a larger portion of the boot toe extends off the front edge of the toe plate. This causes a shorter moment arm between the main pivot 023 and the forward supported edge of the boot toe which results in a less force to flex the boot forward. This phenomenon is referred to as a softer or less active feel. Conversely, when the main pivot 023 is in the furthest posterior or back position 037, there is less of the boot toe hanging off the front edge of the toe block 022. This causes a larger moment arm between the main pivot 023 and the forward supported edge of the boot toe which results in a stiffer or more active feel.

(20) In accordance with another embodiment, the heel fastening mechanism 040 comprises a heel bail 042 mating to the base plate system 032 that further comprises a unique interface of the heel bail 042 to the base plate system 032. The heel dip 045 rotatably attaches to the heel bail 042 and is constrained by the placement of the boot. The heel bail 042, is rigidly connected to a heel lug 043, which is then attached to a shoulder bolt 054 which is rotatably fastened (or by other mechanical fastening means) to the sole block 044. The shoulder bolt 054 can allow the heel lug 043 to freely rotate or can lock the heel lug 043 and thus lock the heel bail 042 in place at a specified angle with respect to the top surface of the sole block 044 to allow a step in mechanism for attaching the boot to the binding. FIGS. 14A-D illustrate the embodiment of a step-in mechanism. FIG. 14A illustrates the step-in heel mechanism in the down orientation, and FIG. 14B shows the same orientation as FIG. 14A but with a boot 170 and how the heel of the boot 160 mates with the step-in mechanism. FIG. 14C illustrates the step-in heel mechanism in the up orientation, and FIG. 14D shows the same orientation as FIG. 14C but with a boot 170 and how the heel of the boot 160 mates with the step-in mechanism. In this embodiment with the step-in mechanism, the heel bail 042 is replaced with a step-in heel bail component 150. The step-in heel bail 150 comprises a mating surface 145 that is rigidly connected to the rear case 052 at the fastener 056. The heel clip 045 is configured to mate with and pivot about the step-in heel bail 150 at pin 155. As shown in FIG. 14B, when in the up position, the heel dip 045 mates with boot 170 at boot feature location 165 and the boot heel 165 rests on the step-in heel bail surface 145 while being constrained laterally and medially by the step-in heel bail 150. To release the boot heel 160 from the binding system, as shown in FIG. 14D, the heel clip 045 is orientated in the down position. As the heel dip 045 is rotated about pivot 155 to reach the down position, the boot heel feature 165 is not constrained and no longer mates with the heel clip 045. Then the boot heel 160 is raised off the step-in heel bail feature 145, and thus is not constrained laterally and medially. The heel clip can have indent or ridge features on the distal end that can interface and capture the end of a ski pole to allow the user to easily disengage the step-in system without bending down.

(21) The sole block 044 is attached to the rear case 052 through a unique dovetail and scalloped, countersunk holes 110 in the sole block 044 to create a unique index mechanism that allows the sole block 044 to translate longitudinally but is constrained in all other directions. Thus, the sole block 044 may be securely positioned in various places along the rear case to adjust for different boot sizes. The sole block 044 is rigidly secured to the rear case 052 with a mechanical fastener means 056 when the correct boot length is configured. As shown in FIG. 11, the fastener 056 mates with one of plurality of holes in the rear case 052. The head of the fastener 056 locks the sole block 044 position by mating with the countersink feature of the sole block 044 and threading into one of several holes in rear case 052. There are several scalloped features 115 on the rear case 052, and it further constrains the sole block by mating with the sole block end feature 120. This configuration comprises rigid components with high precision rotating joints that increases control because of the ability to transmit both compressive and tensile forces through rigid members. Once a boot is engaged with the heel dip, the boot is locked in place and thus the entire assembly acts as a rigid member.

(22) In accordance with another embodiment, the sliding plate system 030 comprises components that are lightweight without sacrificing performance. For example, the knuckle 035 possesses a contoured surface 036 and cross-section that minimizes the amount of material without compromising strength or rigidity of the knuckle. Therefore, the force transmission through the knuckle is not changed by the reduction in mass. Similarly, the main tube 051 hollow cylindrical shape accomplishing a similar result of minimizing the total mass while maintaining torsional rigidity while maintaining secure contact of the boot to the binding when the heel is in the down position.

(23) In accordance with another embodiment, the main tube 051 is a hollow cylinder and has a longitudinally slotted feature 058 to allow the transfer of forces from the outside surface of the tube to the main springs 090 contained inside the main tube 051 through the rear case pin 095 and other components. Forces from the user move from the rear case assembly to the main springs inside the main tube through the slotted feature. In this embodiment, the rear case pin 095 is used to transfer the force from outside the main tube 051 (the rear case 052) to a spring plug 080 that then transfers the force to the main spring 090 which is captured in the main tube 051 by the tube plug 085. The main tube 051 act as a bearing surface for the rear case 052 and at the same time as a biasing element to always push the rear case 052 forward. The slotted feature 058 also acts as a stop for the longitudinal movement of the rear case 052 on the main tube 051. The load transfer of the base plate system 032 to the main tube 051 creates a stress concentration at the end of the slot feature. The increased wall thickness at location 073 is designed to withstand the stress concentration at the end of the slot feature, thus significantly increasing the main tube strength.

(24) In accordance with another embodiment, the sliding plate system 030 comprises precision bearings for smooth precise travel. The sliding plate system 030 comprises a rear case 052, which further comprises rear case bearings 057 over which the rear case translates at an angle relative to the longitudinal axis of the ski during a telemark turn. The precise smooth fit of the rear case bearings to the rear case reduce the frictional force and minimize any lateral forces that may reduce the force that is exerted to translate the rear case along the longitudinal axis. The precise fit increases the lateral stiffness of the binding in all positions of the rear case relative to the tubes and during all movements of the system.

(25) In accordance with another embodiment, the rear case 052 lowers onto the top rail 053 at the location of top rail angled features 105 to remove snow and ice build-up during skiing. FIG. 12 is an end view of the binding in the down position. The rear case 052 mates with the top rail 053 with very limited space between opposing surfaces. The angled features 105 of the top rail push snow and ice out at location 100. FIG. 13 illustrates the contoured surfaces/features of the top rail designed to facilitate the removal of snow and ice during skiing. The front snow cleaning surfaces 135 push the snow forward, away from the binding. The front lateral surfaces 140 assists in pushing the snow from the top front surfaces downward and laterally to the lateral snow cleaning surfaces 125. The lateral snow cleaning surfaces 125 are angled to push snow away from the binding laterally and thus out of the forward movement of the ski. The top surfaces 130 are designed to break through the compacted snow and ice and assist in pushing the snow laterally to the lateral surfaces 125 or completely away from the binding.

(26) In accordance with another embodiment, the top rail 053 slides longitudinally along the bottom rail 075 and is fixed in place at installation at any position along the length with the rail nut and screw system. The bottom rail 075 has a wedge-type cross sectional geometry that mates with a similar shape of the rail nut 076, as shown in FIG. 5. When the top rail screw 077 is tightened, it wedges the rail nut 076 against the bottom rail 075 and rigidly holds the top rail 053 in the chosen position. The bottom rail 075 is rigidly fixed to the ski by the bottom rail screws 078 or other mechanical fastening means. The top rail 053 can slide along the longitudinal axis of bottom rail 075 and is secured in place when it is in the proper position relative to the rear case 052. This ability to adjust the position of the top rail during installation allows the top rail to fit very closely with the bottom surface of the rear case and thus supply additional lateral and torsional support when the boot and binding is in the down position, and when the bottom of the rear case is resting on the top surface of the top rail. The top rail 053 has a geometry that conforms very closely to the bottom of the rear case 052, and as such can more effectively transfer forces between the back (posterior) of the binding and the ski when the boot is in the down position.

(27) In accordance with another embodiment, the base plate system 032 is fastened to the ski or snowboard and the sliding plate system 030, toe mating mechanism 010, toe plate system 020, and heel fastening system 040 can be easily removed and adjusted independently of the base plate system. This allows the use of multiple base systems that are permanently fastened to the ski or snowboard and a single bindings system to be easily transferred from one set of skis to another. This can reduce the cost by allowing a user to move one pair of bindings from one set of skis to another set of skis that may be more suitable for the current snow conditions. FIG. 5 illustrates the base plate system 032, which includes the base plate 055 which is fastened to the ski by fasteners 024, and the bottom rail 075 fastened to the ski by fasteners 078 as previously described above. The base plate system further includes the top rail 053 and rail nut 076. The top rail 053 slides longitudinally along the bottom rail 075 and is fixed in place at installation at any position along the length with the rail nut and screw system, thus allowing the user to tailor the length to the chosen boot as well as allow for a quick change from ski to ski.

(28) Of course, the foregoing description is that of certain features, aspects and advantages of the present invention, to which various changes and modifications can be made without departing from the spirit and scope of the present invention. Moreover, the telemark binding systems and methods need not feature all of the objects, advantages, features and aspects discussed above. Thus, for example, those skill in the art will recognize that the invention can be embodied or carried out in a manner that achieves or optimizes one advantage or a group of advantages as taught herein without necessarily achieving other objects or advantages as may be taught or suggested herein. In addition, while a number of variations of the invention have been shown and described in detail, other modifications and methods of use, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is contemplated that various combinations or sub-combinations of these specific features and aspects of embodiments may be made and still fall within the scope of the invention. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the discussed telemark ski binding systems and methods.